ESAB ARC 200i Instruction Manual
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ESAB ARC 200i Instruction Manual

Inverter mma welding power source
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ARC200i
INVERTER MMA
Welding Power Source
Instruction manual

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Summary of Contents for ESAB ARC 200i

  • Page 1 ARC200i INVERTER MMA Welding Power Source Instruction manual...
  • Page 2 ARC200i INVERTER MMA WELDING POWER SOURCE Instruction manual Installation, Operation & General maintenance P a g e...
  • Page 3 CONTENTS Item Page No. SAFETY RATING AND INSTALLATION CONNECTIONS WELDING OPERATIONS WIRING DIAGRAM TROUBLESHOOTING 10-11 PARTS LIST AND EXPLODED VIEW 12-15 ESAB INDIA CONTACT DETAILS P a g e...
  • Page 4 SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.

  • Page 5: Fire Hazard

    WARNING Arc welding and cutting can be injurious to yourself and others. Take precautions when welding. Ask for your employer’s safety practices which should be based on manufacturers’ hazard data. ELECTRIC SHOCK – Can kill • Install and earth the welding unit in accordance with applicable standards.
  • Page 6 RATING OF ARC200i INVERTER WELDING POWER SOURCE ARC200i Input Voltage AC220V±15% Frequency 50/60Hz No-load voltage 200A/28V Rated Output Output Current Adjusting Range 20-200A Duty cycle 6.6 KVA Rated input capacity ≥0.85 Efficiency η ≥0.99 COSφ Insulation Class Protection class IP21S Weight Dimension (L ×...

  • Page 7: Cautions For Installation

    INSTALLATION The complete installation should consist the following items: Description Type Quantity Welding Power Source ARC200i Welding Cable with Holder Earth cable with Clamp CAUTIONS FOR INSTALLATION  Provide a Switch Box for every Welding Power Source, and use designated fuse ...

  • Page 8: Welding Operations

    CONNECTIONS a) Input Ensure that voltage, phase, frequency and capacity of the input power meet the calibrated values marked on the machine nameplate. Input wiring box should be over-current protected. The enclosure must be earthed with the grounding bolt at the lower left corner of the rear panel of the welding machine and market with symbol.
  • Page 9 P a g e...

  • Page 10: Troubleshooting

    TROUBLESHOOTING Failure Solution 3. Confirm that the input power grid voltage phase. 4. Confirm input voltage is AC220V±15%. Welding is 5. Using a multi meter to measure DC inverter board CN5 core inserted at not possible. both ends of the existence of DC voltage 260V-350V. If present, inverter board is damaged;...
  • Page 11 Machine is 1. Circuit breaker rated current value is small. not starting, 2. Welding internal device (bridge rectifier or IGBT) damaged, contact the noise inside manufacturer or dealer. the machine. If the failure remains, please contact with the after-sells department for more instruction and help. 11 | P a g e...

  • Page 12: Parts List And Diagram

    PARTS LIST AND DIAGRAM ARC200i panels Part Name Part Code Machine panel 30605019 ARC200i Light emitting 11605017 Diode ARC200i Light emitting 11605022 Diode ARC200i The potentiometer 10603041 knob ARC200i The potentiometer 10603042 knob ARC200i Back Panel 30605013 ARC200i Rocker switch 11504012 ARC200i Cable joint...
  • Page 13 Welding Inner Structure Electrical parts Inverter parts Part Name Part Code Inverter Board(chip) ARC200i 0030101434 Insulation plate ARC200i 0060901063 Temperature sensor ARC200i 0011304005 Ceramic plate ARC200i 0050703085 Single IGBT ARC200i 0012110024 Film ARC200i 0060901065 Drive board(chip) ARC200i 0030101267 IGBT Radiator right ARC200i 0060301129 IGBT Radiator left ARC200i 0060301128...
  • Page 14 Rectifier assembly Part Name Part Code Over heating protector ARC200i 0011208025 FRD module ARC200i 0012102038 Diode plate ARC200i 0030101436 Main transformer ARC200i 0030801312 Insulation plate ARC200i 0060901064 Diode Radiator left ARC200i 0060301127 Diode Radiator right ARC200i 0060301126 14 | P a g e...
  • Page 15 Welding machine assembly Part Name Part Code Handle ARC200i 0030603242 Control board(chip) ARC200i 0030101742 Coupling devices for welding cables: socket 0050804024 ARC200i Auxiliary inductor ARC200i 0031001041 Filter board ARC200i 0030101283 FAN ARC200i 0011702037 15 | P a g e...
  • Page 16 ESAB INDIA LIMITED Registered and Head Office 13, Industrial Estate, III Main Road Ambattur, Chennai - 600058 Telephone: + 91 44 42281100 Fax: + 91 44 4228 1107 Email: info@esab.co.in Web: www.esabindia.com 16 | P a g e...

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