Eaton PowerXL DX1 Series User Manual

Eaton PowerXL DX1 Series User Manual

Encoder option cards
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PowerXL DX1 series encoder option cards
User manual
(DXX-EXT-ABZ)
Effective August 2024
Supersedes July 2024

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Summary of Contents for Eaton PowerXL DX1 Series

  • Page 1 Effective August 2024 PowerXL DX1 series encoder option cards Supersedes July 2024 User manual (DXX-EXT-ABZ)
  • Page 2: Disclaimer Of Warranties And Limitation Of Liability

    If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
  • Page 3: Support Services

    (8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6]) email: TRCDrives@Eaton.com For customers in Europe, contact For service and support, please contact your local sales organisation. Contact details: Eaton.com/contacts Service page: Eaton.com/aftersales POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 4 PowerXL DX1 series encoder option cards POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 5: Table Of Contents

    ENCODER CARD PARAMETER LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 6: List Of Figures

    Figure 7 . Closed loop wiring schematic diagram ......7 POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 7: List Of Tables

    Table 3. Monitor B10.2 ..........8 POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 8: Safety

    Fit appropriate warning signs of programs interrupted after a voltage DIP or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented viii POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 9: Definitions And Symbols

    . Contact with this voltage Be sure equipment is properly earthed is extremely dangerous and may cause death or • severe injury . Wear safety glasses whenever working on electronic • controllers or rotating machinery POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 10 Confirm that the capacitors have fully discharged by ® measuring their voltage using a multimeter set to measure the DC voltage Failure to follow these precautions may cause death or severe injury . POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 11 EMC screws while power is applied to the drive’s cross-section of the equipment grounding conductor must input terminals be at least 10 mm2 Cu. Drive requires that only copper conductor should be used. POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 12: Motor And Equipment Safety

    . prevent drive malfunction and potential damage. For more technical information, contact the factory or your local Eaton sales representative. POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 13: Powerxl Encoder Feedback Cards Overview

    It is possible that packaging or equipment damage may have occurred during shipment. Please check to make sure that the package includes the following: • Encoder module (DXX-EXT-ABZ) • Instruction Leaflet IL040074ZU POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 14: Option Card Slot Compatibility

    RS485 serial port Removable MOV screw Motor Removable EMC screw Line DC- DC+/ Motor ground clamp location Line ground clamp location Grounding Grounding strap location strap location Line side Motor POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 15: Encoder Option Card Installation

    Step 3: Flip the B-cover down for snap fit with C-cover to fix the option cards firmly. B Cover C Cover Figure 3 . Functional safety card (left) and DXX-EXT-SABZ safety encoder card (right) POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 16 The connection must be made in accordance with • 1.Width less than 2.5mm best practice. Slotted screwdriver 2.Torque value:0.5N.M(4.4 LB.IN) Step 1: Remove the removable terminal block from the option card. POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 17: Setting Up Encoder Supply Voltage

    Channel Z- Resistor configuration (SW3/only for Channel 2) • Setting the supply voltage • SHLD Chassis WARNING SHLD Chassis Selecting the wrong supply voltage may damage or break the encoder . POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 18 4.7 kΩ load resistor. Resistor configuration for open emitter encoder A+/B+/Z+ A-/B-/Z- Figure 5 . Resistor configuration for open collector encoder POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 19: Example Wiring Diagrams

    The following diagrams show examples of encoder terminations to the ABZ encoder card. Figure 6 . Wiring for differential push-pull encoder Figure 7 . Wiring for single-ended push-pull HTL encoder POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 20 AI 1 READY RY 1 NO AI 2 + RY 2 NO AI 2 RY 2 CM GND_C MOTOR THERMISTOR FAULT RY 2 NC THER GND_ I MAIN CONTROL BOARD POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 21: Encoder Card Parameter List

    See Par ID 3916 32000 MaxFreqMFG 3967 B10.2.10 Encode2 Speed Filter Time See Par ID 3916 32000 MaxFreqMFG 3968 Parameter value can only be changed after the drive has stopped. POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN August 2024 www.eaton.com...
  • Page 22 Notes...
  • Page 23 Notes...
  • Page 24 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges. Our focus is on delivering the right solution for the application.

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