Country Clipper Avenue A125 Product Manual
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Country Clipper Avenue A125 Product Manual

Country Clipper Avenue A125 Product Manual

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SERIAL RANGE: 24266001 - ________
PRODUCT MANUAL
Common Service Parts & Mower Information
Manuals
Country Clipper Safety Instructions and Operation
Country Clipper Repair Parts
Warranty
Country Clipper Warranty
Kawasaki Engine Warranty
Hydro-Gear Warranty
Battery Warranty
Additional Information
Country Clipper Product Specifications
Notes/Service Records
P-13704 (Rev B)

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  • Page 1 SERIAL RANGE: 24266001 - ________ PRODUCT MANUAL Common Service Parts & Mower Information Manuals Country Clipper Safety Instructions and Operation Country Clipper Repair Parts Warranty Country Clipper Warranty Kawasaki Engine Warranty Hydro-Gear Warranty Battery Warranty Additional Information Country Clipper Product Specifications...

  • Page 2: Mower Information

    Common Service Parts & Information 42” Blade  High Lift w/o Fusion  High Lift  Low Lift  Gator    H‐2885 Fusion H‐2886  H‐2661  H‐2667  48” Blade  High Lift w/o Fusion  Low Lift  Gator  n/a    H‐2882 H‐2659  H‐2665  54” Blade  High Lift w/o Fusion  High Lift  Low Lift  Gator  1  H‐2883 Fusion H‐2884  H‐2660  H‐2666  60” Blade  High Lift w/o Fusion  High Lift  Low Lift  Gator    H‐2885 Fusion H‐2886 ...

  • Page 3: Safety Instructions And Operation

    Safety Instructions and Operation...

  • Page 4: Table Of Contents

    Table of Contents – Safety Instructions and Operation BASIC INFORMATION ..........................  1 .1    Warranty Registration  ........................  1 .1    Model/Serial Number ........................  1 .1    Parts/Service ..........................  1 .1  MOWER SAFETY GUIDELINES  ........................  2 .1    Slope Operation ..........................  2 .2    Children ............................  2 .2    Hauling ............................  2 .2   ...

  • Page 5: Section 1... Basic Information

    Section 1… Basic Information Thank you for purchasing a new Country Clipper mower. This manual will assist the operator in the proper  operation and maintenance of the mower. Following the information and instructions provided in the manual can  help you attain years of performance from your Country Clipper mower.  Country Clipper factory fills the engine with 10W‐30 conventional engine oil (API Service Class SL or  Higher). Consult engine owner’s manual for specific oil recommendations.  Typically, 2 quarts of oil are required per engine oil change with filter. Consult engine owner’s manual for  specific oil recommendations and capacity.  Country Clipper uses 20W‐50 conventional engine oil to fill the hydraulic transmission drive. (API Service  Class SL or Higher)  Country Clipper recommends NLGI #2 grease for grease points.  Warranty Registration The Warranty Registration must be completed within 30 days from date of purchase to validate the warranty. As  the new equipment owner, you are expected to confirm that the form is completed and documentation  forwarded to Country Clipper Mfg. at the time of delivery. Warranty registration should be completed by the  selling dealership either by submitting through the online registration site or mailing the registration card to  Country Clipper.  The warranty is nontransferable.  Model/Serial Number Your model & serial number can be located on the frame rail just above the grass discharge side of the deck.   These numbers will be needed when ordering service replacement parts.    Model & Serial Number Tag       Parts/Service   Genuine Country Clipper replacement parts must be used on your mower for warranty consideration.  Replacement parts are available through your Country Clipper Dealer.  Remember to provide the following  information from your mower when ordering service parts:  1. Correct Serial Number  2. Correct Model Number  3. Correct Part Number  Warranty repair and service must be performed through your Country Clipper Dealer.  Visit ...
  • Page 6 Section 2… Mower Safety Guidelines At Country Clipper, we share your desire to protect your family, friends, neighbors, and yourself from accidental  injury. Never allow untrained people to operate the mower. It’s the owner’s responsibility to receive proper  training in the operation of the mower and any other individuals authorized to use the machine. Observing and  enforcing the following guidelines will help to ensure the safety of everyone.  Before operating, adjusting, or servicing your Country Clipper mower read, understand and follow all  instructions in this manual including the engine owner’s manual.  Keep hands and feet away from rotating parts or under the machine. Keep clear of the deck discharge  area and/or blades while in operation. Turn the engine off before servicing these areas.  Disengage blades when not mowing. Shut off the engine and wait for all rotating parts to stop prior to  cleaning, inspecting, servicing, removing grass catcher, and/or unclogging the discharge chute.  Always remain seated during operation of the mower. If equipped with Roll Over Protection Structure  (ROPS) and in the upright position, always buckle yourself in the seat.  Mower must be operated by responsible adults with the proper instruction and training on safe  operation.  Clear area to be mowed of debris that could be propelled by the blades such as rocks, wire, toys, sticks,  etc.  Maintain a safe distance from people and pets prior to and during operation of the mower.  Disengage  blades and shut the engine off if anyone enters the area.  Never allow passengers.  Do not mow in reverse unless absolutely necessary. Always look down and behind before and during  backing up.  2.10 Never direct mower discharge toward people or animals. Avoid directing discharge material toward walls  or obstructions as material may ricochet back toward the operator. Disengage blades when crossing  gravel surfaces.  2.11 Never operate the machine without the discharge chute, grass catcher, or other safety devices in place  and functioning properly. Periodically check for signs of wear or deterioration and replace as needed.  2.12 Slow down during turns.  2.13 Know the location and operation of all controls; especially brake operation and how to disengage the  mower blades.  2.14 Speed and/or direction of travel is affected instantly by movement of drive control lever(s). Avoid rapid  change of direction and stroke of the drive control lever(s). ...

  • Page 7: Slope Operation

    Slope Operation Operation on slopes, hills, and/or embankments is a key factor that can cause loss of control or tip over accidents  that can result in severe injury or death. Operation on all slopes requires extra caution. Country Clipper  recommends the operator survey the slope and terrain conditions prior to operating on or near a slope.  Prudent  discretion and judgement should be exercised to ensure safe operation. Country Clipper mowers are designed to  maximize stability but as with all machines there are limitations. Grass, soil, and weather conditions along with  the slope and terrain impact the maximum slope that can be mowed. A slope should be evaluated prior to each  mowing to determine if conditions have changed that would lead to un‐safe operation.  Never operate on a slope  greater than 15 degrees.  2.24 Back‐up and drive down slopes, not across the face of a slope.  2.25 Avoid holes, ruts, bumps, rocks, or other hidden hazards. Uneven terrain could result in loss of control or  overturn of the machine.  2.26 Avoid mowing on wet grass; the drive tires could lose traction.  2.27 Reduce speed and use gradual movements to start, stop and maneuver the mower.  2.28 To prevent loss of control on a slope avoid sharp turns, sudden changes in direction, and sudden stops  and starts. If tires loose traction, disengage the blades and proceed slowly straight down the slope.  2.29 If equipped with a grass catcher or other attachment use extra care; they can affect the stability. Avoid  using on steep slopes.  2.30 Do not try to stabilize the machine by putting your foot or hand on the ground.  2.31 Do not mow or drive near drop‐offs, ditches, or embankments; sudden roll‐over could occur if a wheel  goes over the edge.  2.32 Avoid mowing slopes that have rocks, water, cliffs, and roadways at the bottom.    Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to  the machine and the mowing activity. Never assume that children will remain where you last saw them.   2.33 Keep children out of the operating area and under the watchful care of a responsible adult other than the  operator.  2.34 Do not carry children, even with the blade(s) shut off. Children could fall off and be seriously injured or ...

  • Page 8: Towing

    Towing 2.43 Do not exceed recommendation for weight limits for towed equipment and towing on slopes. 2.44 Tow only with a machine designed with a hitch for towing. 2.45 Only use an approved hitch for the machine. 2.46 Keep children off the towed equipment. 2.47 Use extreme caution when towing on slopes; additional weight may cause loss of traction and control. 2.48 Do not attempt a zero‐turn with a towed implement. Service (Safe Handling of Gasoline) Use extreme caution when handling gasoline to avoid personal injury and/or property damage. Gasoline is very  flammable and gasoline vapors are explosive.        2.49 Gasoline vapors ignite easily; extinguish all ignition sources prior to handling. (i.e. cigarettes, cigars, pipes,  open flames, spark sources, etc.)  2.50 Only use approved gasoline containers. 2.51 Never remove gas cap or add fuel with the engine running. 2.52 Allow engine to cool before refueling. 2.53 Never refuel inside a building or other confined space such as an enclosed trailer. 2.54 Do not store machine or fuel container near open flames or source of ignition; water heaters, furnace,  space heater, etc.  2.55 Remove gas powered equipment from the truck or trailer and refuel equipment on the ground.  If not  possible, use a portable container rather than gasoline pump nozzle.  2.56 Never fill gasoline containers inside a vehicle or on a truck or trailer bed with a plastic liner. Place  container(s) on the ground away from vehicle before filling.  2.57 Keep fuel nozzle in contact with the rim of the fuel tank at all times until re‐fueling is complete. ...

  • Page 9: Safety Interlock System

    2.74 Never allow untrained personnel to service machine. Understand service procedures before doing work.  2.75 Keep debris and grass off the mower to prevent premature parts failures or fires.    Safety Interlock System Your Country Clipper mower is equipped with a safety interlock system. This system is integrated into the  operator controls and seat to prevent serious injury or death to the operator, bystanders, or property damage.  Proper operation of this system is critical and should be checked frequently.  Note: operator must be seated  properly on the mower during the test and the engine should be previously warmed up to operating  temperature.  Joystick Models… Neutral Lock is when the Joystick Drive Control Lever is in the “Down” position.  Twin Stick Models… Neutral Lock is when both Twin Stick Drive Control Levers are in the “Out” position.  2.76 The Deck Engagement Switch must be disengaged before the engine will start.  2.77 The Drive Control Lever(s) must be in the Neutral Lock position before the engine will start.  2.78 The engine will stop if the Deck Engagement Switch is engaged when the operator leaves the driver’s seat.  2.79 The engine will stop if the Drive Control Lever(s) are not in the Neutral Lock position when the operator  leaves the driver’s seat.  2.80 The engine will stop if the Park Brake is engaged and the Drive Control Lever(s) are not in the Neutral Lock  position.  2.81 The engine will stop if the Park Brake is engaged and the Deck Engagement Switch is engaged.  Do not operate mower if any of these tests fail to produce the results indicated. Contact your Country Clipper  dealer to troubleshoot and resolve the issue.      Safety Alerts This safety alert symbol is used to call attention to a message intended to provide a  reasonable degree of Personal Safety for operators and servicing personnel. All operators  and mechanics should read this manual and be familiar with the safe operation and service  procedures before proceeding. Improper operation and/or maintenance can result in  personnel injury.   ...

  • Page 10: Safety Decals

    P-13749… CAUTION – Deck Safety   P-13266… DANGER – Discharge Chute or Grass Catcher has been removed. P-13751… CAUTION – Safety Decal Replace Safety Decals when missing or illegible. Contact your Country Clipper Dealer or Country Clipper for free replacement.
  • Page 11 Section 3… Controls Your Country Clipper mower has a variety of controls and switches that are used to operate and adjust key  operational parameters of the mower.  Make sure you become familiar and proficient in the use of these controls.  A proficient understanding of the function of these controls will assure the operator’s confidence and safety  during operation and servicing the mower.        3.7  3.6  3.5  3.4  3.1  3.3  3.2  Ignition Switch  Hour Meter – (If equipped)  Blade Engagement Switch  Joystick Drive Control Lever   Throttle Control Lever  Twin Stick Drive Control Lever  Choke Push‐Pull Control         3.10  3.12  3.8  3.9  3.11  3.13        Parking Brake Lever  3.11 Cut Height Foot Pedal  Cut Height Bar & Pin  3.12 Seat Slide Adjustment  3.10 Transport Catch Lever ...

  • Page 12: Control Descriptions

    Control Descriptions Ignition Switch: A four‐position switch: “Off”, “Run + Accessory”, “Run”, and “Start”.  With key inserted,  rotate clockwise to the “Start” position, release key when engine starts.  The switch will automatically  return to the “Run” position.  If unit is equipped with a 12‐volt accessory (i.e. Light Kit or similar)  connected to the key switch; turn the key counterclockwise to the “Run + Accessory” position to power  the accessory.  Turn switch to “Off” position to shutoff engine and any 12‐volt accessory connected to  the key switch.  Blade Engagement Switch: This is a two‐position switch: pull switch up to engage the mower blades,  push switch down to disengage the mower blades.  Throttle Control Lever: Connected to the engine throttle control by a cable. Move the throttle lever  generally forward to increase engine rpm and rearward to decrease engine rpm.   Choke Push‐Pull Control: Connected to the engine choke control by a cable. Pull the choke knob up to  assist starting a cold engine.  Push knob down after engine has started.    Hour Meter (If equipped):  The hour meter records accumulative time while the engine is running.  Joystick Drive Control Lever: Connected to the drive transaxles to translate the control lever movement  to forward, reverse, and turning motion of the mower.  Twin Stick Drive Control Levers: Connected to the respective drive transaxle for each side to translate  the control lever movement to forward, reverse, and turning motion of the mower.  Parking Brake Lever: When the lever is pulled up the brake is applied on both transaxles.  Push down to  release.  Cut Height Bar & Pin: Used to set the cut height of the deck.  3.10 Transport Catch Lever: Used to engage or bypass the deck transport position.  3.11 Cut Height Foot Pedal: Used to raise and lower the cutting deck.    3.12 Seat Slide Adjustment: (Underside of Seat) Used to adjust the seat fore or aft for comfort.  3.13 Graduated Sight Gauge: Visually Indicates the fuel fill level.  Control Decals             P‐13684…      ...

  • Page 13: Section 4... Start Up & Operation

    Section 4… Start Up & Operation Warning Never allow untrained people or children to operate the mower. Do not operate the mower with faulty, missing or maladjusted components. Clear area of debris and obstacles and stay alert to changing conditions that can impact the mower operation. Danger ENGINE SHOULD BE OFF AND COOL BEFORE REFUELING.

  • Page 14: Starting The Engine

    Neutral Lock position while the engine is running and the Parking Brake is released, immediately turn the ignition switch to “OFF” and set the Parking Brake. The Drive Control Neutral Lock position and /or the Transmission Linkages require adjustment as outlined in the Maintenance section or by contacting your Country Clipper Dealer.

  • Page 15: Stopping The Engine

    OR DEATH. Important Until the operator is familiar with their Country Clipper Zero Turning Radius Mower, they should follow these recommendations: Disengage the mower blades. Go very slowly (throttle engine rpm down to ½ throttle or less) until thoroughly familiar with the machine. Keep away from fences, buildings, and other obstructions.
  • Page 16 Switch, shut off the Blade Engagement Switch, place the Drive Control Lever(s) in the Neutral Lock position, set the Parking Brake, and remove the key. Inspect the mower and contact your Country Clipper dealer to resolve the issue before continuing the operation.
  • Page 17 Deck Cut Height Adjustment The Deck Cut Height adjustment is adjustable in ½ inch increments from 1 ½ to 4 ½ inches to achieve your  desired cut height. The Transport Catch Lever is a two‐position latch; in the Lock position the deck will  lock in the transport position when raised with the Cut Height Foot Pedal, in the Un‐Lock position the  deck will not lock in the transport position when raised to the transport position by the Cut Height Foot  Pedal.   4.4.1 Transport Catch Lever in Lock Position…With the deck locked in the transport position insert the  Cut Height Pin to the desired height. Press the Cut Height Foot Pedal to lift the deck then lift the  Transport Catch Lever straight up and slowly allow the deck to lower until the weight of the deck  is supported by the Cut Height Pin. Release the Transport Catch Lever. The next time the deck is  raised to the transport position it will lock in place.  4.4.2 Transport Catch Lever in Un‐Lock Position… In the un‐lock position, the deck won’t latch in the  transport position.  To change the cut height, press the Cut Height Foot Pedal to lift the deck.  While holding the deck up insert the Cut Height Pin to the desired height. Slowly allow the deck to  lower until the weight of the deck is supported by the Cut Height Pin.        Transport Catch Lever Cut Height (Locked Position) Foot Pedal Deck Stop Plate Cut Height Bar Cut Height Pin...
  • Page 18 Section 4, Figure 1...
  • Page 19 Section 4, Figure 2...

  • Page 20: Blade Engagement

    Blade Engagement Danger KEEP HANDS AND FEET AWAY FROM ROTATING PARTS OR UNDER THE MACHINE. KEEP CLEAR OF THE DECK DISCHARGE AREA AND/OR BLADES WHILE OPERATING. DISENGAGE BLADES AND SHUT THE ENGINE OFF IF ANYONE ENTERS THE AREA. Danger NEVER OPERATE THE MACHINE WITHOUT THE DISCHARGE CHUTE, GRASS CATCHER, OR OTHER SAFETY DEVICES IN PLACE AND FUNCTIONING PROPERLY.

  • Page 21: Transmission Free Wheel Release

    4.6.4 Travel Speed… Vary ground speed of mower to suite the turf conditions and terrain during the  year. (i.e. slowdown in tall thick grass, on slopes, wet conditions, rough terrain etc.)  4.6.5 Normal Mowing… It is recommended to cut off only 1/3 of the grass blade to maintain a healthy  lawn. When mowing an area for the first time it is recommended to cut the turf slightly higher to  avoid scalping uneven terrain and to avoid unseen obstacles in the lawn. If the grass is taller than  6 inches it may require mowing twice to get the desired quality of cut.  4.6.6 Turf Growth Rate… Turf grows at different rates during the seasonal growing period. Turf usually  experiences the greatest growth rate from early Spring to the start of Summer. During this period  the grass may require more frequent mowing to maintain the desired appearance. As you move  into Mid‐Summer, less frequent mowing may be required. If regular mowing intervals cannot be  maintained; mow at a higher cut height and then come back a couple days later and mow at the  desired cut height.  4.6.7 Alternate Cutting Direction… Always alternate the mowing pattern to keep grass blades growing  straight and to disperse grass clippings evenly throughout the lawn.  4.6.8 Keep Blades Sharp… Dull blades and improperly sharpened blades can cause cut quality issues.   See Mower Blade Service for information and details on the proper maintenance of blades.  Warning Never work with blades while engine is running and/or blade engagement switch is in the “on” position. Mower blades are sharp. Wear gloves or wrap the blade before handling and servicing them.

  • Page 22: Mower Transportation

    Mower Transportation When transporting the mower from one location to another via a transport vehicle, follow the proceeding  guidelines.  4.8.1 Raise Deck and Latch in Transport… Depress the cut height foot pedal to raise the deck into  transport position and secure the transport latch into the lock position.  Warning Caution should be exercised when loading and unloading a mower on a trailer or transport vehicle. Depending on the trailer or transport vehicle; the ramp slope could cause loss of control or tip over. Use full width ramps for loading and unloading a machine for transport. 4.8.2 Load on Transport Vehicle… Throttle the engine back to approximately ½ throttle and proceed up ...
  • Page 23 4.11.1 Max Pulling Weight… The recommended maximum pulling capacity is 200 lbs.  4.11.2 Max Tongue Weight… The recommended maximum tongue weight is 35 lbs.  Warning Use extreme caution when towing on slopes; additional weight may cause loss of traction and control. Minimize travel speed to assist in maintaining control of towed implement. Warning Do not attempt a zero-turn with a towed implement.  ...

  • Page 24: Section 5... Maintenance

    Use of the appropriate Personnel Protective Equipment (PPE) is required. Important This listed maintenance schedule is a general minimum guideline. If mower isn’t functioning as intended, perform necessary maintenance or repairs. Contact a Country Clipper Dealer as necessary. Maintenance Schedule  ...

  • Page 25: Maintenance Introduction

    Danger GASOLINE IS EXTREMELY FLAMMABLE AND ITS VAPORS CAN EXPLODE IF IGNITED. STORE GASOLINE ONLY IN APPROVED CONTAINERS, IN WELL VENTILATED, UNOCCUPIED BUILDINGS, AND AWAY FROM SPARKS OR FLAMES. SPILLED FUEL COULD IGNITE IF IT COMES IN CONTACT WITH HOT PARTS OR SPARKS FROM IGNITION. Caution When performing maintenance or service operations that require raising the mower off the ground or removing the tires, DO NOT rely entirely on a hydraulic or mechanical Jack to...

  • Page 26: Engine Maintenance

    Warning Electrical shock can cause injury. Do not touch wires while engine is running. Warning Wear the appropriate Personal Protective Equipment (PPE) when servicing the mower. It is required that the servicing personnel wear protective eyewear, hearing protection, hand protection and foot protection. Engine Maintenance Check Engine Oil daily or after every 4 hours of use. Refer to the manufacture’s engine manual for the ...

  • Page 27: Other Maintenance

    Other Maintenance    5.1.9 Air Filter… Check the engine air filter before each use.  Examine for dirt and debris build‐up on the  filter.  Replace as required.  Follow the engine manufacture’s recommendations.   5.1.10 Remove Air Filter… Remove air cleaner cover and filter element from mower.   5.1.11 Install Filter… Install a new filter and reinstall the air cleaner cover.  Check to make sure the air  cleaner cover sealed and is secure.  5.1.12 Check Air Cleaner Assembly… Check all fittings and clamps periodically for tightness and inspect  hoses for holes or cracks.  Make sure there is no path for dirt ingestion into the engine.   5.1.13 IMPORTANT… Do not operate engine without the air filter in place. Do not clean the filter  element, replace with a new filter only. Improper cleaning of used air filter elements can get dust  on the inside of the filter causing dirt ingestion and engine failure.  5.1.14 Fuel Filter… Refer to engine owner’s manual for schedule and procedure for replacing.  5.1.15 Spark Plugs…  Refer to engine owner’s manual for schedule and procedure for replacing.  5.1.16 Engine Cleaning… Proper engine cooling is essential. To prevent overheating, clean screens,  cooling fins, and other external surfaces of engine.  See engine owner’s manual for specific  requirements.     Grease Points Country Clipper has designed your mower to minimize the required grease points. Some components  utilize sealed bearings, others utilize self‐lubricating bushings. However, there are a few locations that  require to be greased. These are shown below.        5.2.1 Caster Wheels… The grease zerk for the front  caster wheel is located on the tire rim hub.  There is a zerk located on each caster wheel.   Re‐lubrication should be at a rate of 10 pumps  of NLGI #2 grease every 50hrs or annually.   ...

  • Page 28: Tires

      5.2.3 Caster Brake… Disassemble, clean and apply a   liberal film of grease between O‐ring and top   bearing.  Reassemble and set locknut until   desired rotational force is obtained.    Locknut     Drive   Washer CASTER BRAKE ADJUSMENT     If caster does not remain stationary when lifting   the   D eck up to service position… Tighten Locknut.    DO  NOT OVER TIGHTEN.   Caster If caster has excess rotational drag during normal   operation… Loosen Locknut.    DO NOT COMPLETELY DISENGAGE LOCKNUT.  O-ring  If proper rotational force of caster cannot be  obtained with slight adjustments of the Locknut,  Bearing disassemble, cleaning and re‐greasing of the caster   brake O‐ring is required.        Note:     Tighten Locknut so it takes 40 – 60 IN/LBS to rotate the caster.  Loosen or tighten locknut until this is achieved.    After 5 hours of service, inspect and adjust as necessary.  After 100 hours or annually, clean and re‐grease. ...

  • Page 29: Belts

    If this occurs while operating the mower, place the Drive Control Lever(s) in Neutral Lock position, set the Park Brake, and turn the engine off. Inspect machine for cause and contact your Country Clipper dealer to remedy the issue before continuing Electrical System Your Country Clipper mower is a 12‐volt, negative ground system. ...

  • Page 30: Deck Service

    Deck Service Your Country Clipper mower has been  designed with a Stand‐Up Deck feature to  allow you access to the underside of your  deck for cleaning and routine maintenance.   All 42”, 48”, 54” & 60” decks models come  standard with the Manual Lift option.     Manual Deck Lift Procedure (Service Position)    5.6.1 Step 1. Position The Mower… Standing up the deck must be done on a hard level surface. When  positioning the mower on the hard surface, back up the mower so the Front Caster Tires swing  away from the deck. Turn the engine off, and remove the key.  5.6.2 Step 2. Transport Catch Lever… Push the Cut Height Foot Pedal forward, move the Transport  Catch Lever forward to the lock position and lock the deck in the transport position.    Transport Catch Lever   Deck Stop (Locked Position)   Plate   2” Deck   Service Lock            ...
  • Page 31                                   Clutch   Drive Pulley           Cut Height Deck Belt   Foot Pedal Tension Lever            ...
  • Page 32 Warning Do not attempt to flip deck without releasing deck belt from clutch pulley on the engine or from the center spindle assembly pulley!   Warning     Manually lifting the deck can be very strenuous. Use proper lifting techniques, lift with hips and  ...

  • Page 33: Mower Blade Service

    Manual Deck Lowering (Mowing Position)  5.6.8 Step 1. Lower Deck… While holding the lift handle, push the rear of the deck rearward towards  the drive tires, lower deck until it rests on the ground surface.  5.6.9 Step 2. Un‐Lock Deck from Deck Service Lock Position… Push the Cut Height Foot Pedal rearward  and remove the Cut Height Pin in the Cut Height Selector bar. (Note: This takes a fair amount of  effort.)  Warning The Cut Height Foot Pedal is a Stored Energy Device when being locked down to stand up the deck and during the unlock process. Use extreme caution when performing this procedure. Keep bystanders clear of the area.
  • Page 34 5.7.3 Blade Sharpening… The blades can be sharpened with a grinder or touched up with a file. Note  the angle of the cutting edge and try to maintain when sharpening.      5.7.4 Blade Balance… Check the blade balance after sharpening. There are a variety of blade balancing  techniques and commercial blade balancing tools available through a majority of hardware supply  stores. If the blade is out of balance, true it up before re‐installing.   5.7.5 Blade Straightness… Lay the blade on a flat surface and check to make sure both cutting edges  are in the same cutting plane. Replace blade if warped or distorted.        5.7.6 Twisted Blade… Also check the blade for twisting when placed on the flat surface. Replace blade if  twisted or distorted.        5.7.7 Blade Wear… Blades should be discarded if excessive wear, cracks, and/or distortion are present.  5.11...

  • Page 35: Hydraulic Drive Service

      5.7.8 Re‐Install Blades… Install blade, washer, and bolt to spindle assembly. Torque blade bolt to 100  ft‐lbs. (136 Nm).  DANGER FAILURE TO CORRECTLY TORQUE THE BLADE BOLT MAY RESULT IN THE LOSS OF THE BLADE WHICH CAN CAUSE SERIOUS INJURY OR DEATH.   Hydraulic Drive Service Regular external maintenance of the Hydraulic Transaxle drives will ensure proper cooling of the hydraulic  system.  Maintenance should include the following:    Please consult Hydro Gear’s owner’s manual for specific maintenance procedures and requirements  ...
  • Page 36 Caution On level ground the mower should track straight when the Joystick Drive Control Lever is shifted straight forward. If the mower veers left or right, make proper adjustments as outlined or contact a Country Clipper dealer for assistance. 5.13...

  • Page 37: Standard Operation Adjustments

    Standard Operation Adjustments Periodically adjustments may be required to maintain certain operating parameters or for operator  preference. The following section will provide details on how to make these adjustments.      27/32” Parking Brake Adjustment (Boulevard)  Compression Spring     5.9.1 Disengage Parking Brake… Push the Parking  Brake Lever down to disengage the Parking  Brake.  5.9.2 Adjustment Nut… Adjust the Adjustment Nut  until the Compression Spring contacts both  the Adjustment Nut and the Brake Stud.  5.9.3 Engage Parking Brake… Pull the Parking  Brake Lever up to engage the Parking Brake.  5.9.4 Compression Spring… The Compression  Spring should be compressed to  Adjustment Parking Brake approximately 27/32”.  Brake Stud Link Rod 5.9.5 Adjust Both Linkages… Repeat the  adjustment on the other side.      Parking Brake Adjustment (Avenue) ...
  • Page 38 Joystick Forward Tracking & Speed Adjustment  (Always confirm tire pressure setting before making adjustment)    5.9.11 Locate Mower on Hard Level Surface…  Locate mower on a hard level surface,  engage Parking Brake and shut the  engine off.  Right Side Transaxle Linkage 5.9.12 Remove Right Side Fender… Remove  the Right‐Side Fender to access the  Right‐Side Transaxle Linkage Coupling  Jam Nut Nut.   5.9.13 Control Linkage Adjustment… Linkages  Coupling Nut that attach to the transaxle control  plates will be adjusted to set the full  Jam Nut speed and tracking.  Loosen the jam  nuts on both ends of the coupling nut  Adjustment and back the jam nut away from the  Slot Transaxle coupling nut.  (One of the jam nuts is  Control Plate left‐handed thread).    Right Side Transaxle Note: Use two wrenches (one on the ...
  • Page 39 further adjustment is required, if the mower veers to the left, the right‐side transaxle needs to be  slowed down, if the mower veers to the right, the left side transaxle needs to be slowed down.  5.9.20 Adjust Full Forward Tracking… Determine which transaxle needs to be slowed down to obtain  straight forward travel.  With the engine shut off, make small ¼ turn adjustments to lengthen the  linkage on the side that needs to be slowed down. Test drive and repeat adjustment until the  mower is traveling straight forward. (Caution – tracking adjustment could affect Neutral Lock  Adjustment.)    Joystick Neutral Lock Adjustment  5.9.21 Set Neutral Lock Position… If the mower moves or travels with the engine running and the  Joystick Drive Control Lever is in the Neutral Lock  Position, the Neutral Lock position needs adjusted.  5.9.22 Drive Wheels Off Ground … Shut the engine off  and raise the rear drive wheels off the ground,  secure mower on blocks or jack stands.  5.9.23 Loosen Neutral Lock Plate Nuts… Locate the  Neutral Lock Plate nuts on the bottom of the  Joystick Assembly. Loosen the two nuts just  enough to allow the plate to move.   5.9.24 Adjust Neutral Plate… Start the engine. With the  Joystick Drive Control Lever in the Neutral Lock  Position, grab the Joystick Lever and adjust the  position of the Neutral Lock Plate so both wheels are stationary.  5.9.25 Tighten Neutral Lock Plate Nuts… Retighten the Neutral Lock Plate Nuts; be careful not to shift  the plate during tightening.  5.9.26 Recheck Neutral Lock Position… Check to make sure Neutral Lock is adjusted as desired by  positioning the Joystick Drive Control Lever in drive and operating forward and reverse and then  reposition into the Neutral Lock position. Drive wheels should be stationary. Repeat process if  necessary.  5.9.27 Lower Drive Wheels to The Ground… Lower drive wheels to the ground surface and reinstall  Fender Skirt.   ...
  • Page 40 5.9.31 Adjust Coupling Nut… Start the engine and maintain the Twin Stick Levers in the Neutral Lock  position.  Rotate the Coupling Nut until the drive wheel stops turning. Turn off the engine and  retighten the jam nuts.  5.9.32 Recheck Neutral Lock Position… Check to make sure Neutral Lock is adjusted as desired by  positioning the Twin Stick Drive Control Levers in drive and operating forward and reverse and  then reposition into the Neutral Lock position. Drive wheels should be stationary. Repeat process  if necessary.  5.9.33 Lower Drive Wheels to The Ground… Lower drive wheels to the ground and recheck Neutral Lock  Position.    Twin Stick Forward Tracking Adjustment  5.9.34 Forward Tracking… In an open area, actuate the Twin Stick  Drive Control Levers into the full forward position at ¾ to full  engine throttle. If the mower veers either left or right, some  adjustment is required. If mower is veering to the right, then  the left transaxle needs to be slowed down or vice versa.  5.9.35 Position Mower… Stop the mower, engage Park Brake, and  shut the engine off.  5.9.36 Adjust Tracking… On the transaxle that needs adjustment;  turn the Tracking Adjustment Screw in until it contacts the  Stop, then turn screw at ½ turn (slowing speed) increments,  until the mower tracks straight.    Tracking Adjustment   Screw   Tracking Adjustment   Screw Stop    ...
  • Page 41 Deck Leveling Adjustment  (Note: The deck has been factory leveled. If leveling is required follow this procedure.)  5.9.39 Locate Mower on Hard Level Surface… Locate mower on a hard level surface, engage Park Brake  and shut the engine off.  5.9.40 Confirm Tire Pressure… Set the tire pressure on each of the four tires to 12psi (83kPa). (Make  sure all four tires are equal).  5.9.41 Set Cut Height To 3 Inches… Set the deck cutting height to 3 inches and rotate the two outside  blades by hand until one end of each outside blade points forward (toward the front of tractor).   3.000” 5.9.42 Ground to Blade Tip Measurement… Measure from the ground to the front blade tip on each  outside blade of the deck.  These measurements should be approximately 3 inches and within 1/8  inch of each other.  (Note: To simplify this measuring, an optional Blade Measuring Tool, part number 629‐374A is  available from your local Country Clipper Dealer).  (Important: Do not attempt to set the deck cut height higher or lower than specified. This could  cause failure of the deck drive system.)  5.9.43 Front Deck Height of Cut Adjustment… If adjustment is needed; turn the Height of Cut Adjusting  Bolt clock‐wise to raise the deck, turn the Height of Cut Adjusting Bolt counter clock‐wise to lower  the deck so the blade height is approximately 3 inches. Make sure the left and right‐side  measurements are within 1/8 inch from one side to the other.  5.9.44 Rear Blade Tip Measurement (Deck Rake) … Measure the rear blade tip height from the ground  on both sides of the deck. The rear blade tip height should be equal or greater than the front  blade tip height. Country Clipper recommends that the rear blade tip measure 1/8 to 1/4 inch  higher than the front blade tip measurement.    5.9.45 Rear Deck Height of Cut Adjustment… If adjustment is needed; turn the Height of Cut Adjusting  Bolt clockwise to raise the deck, turn the Height of Cut Adjusting Bolt counter clockwise to lower  the deck. Make sure the left and right‐side measure approximately within 1/8 inch from one side  to the other.  5.9.46 Recheck Deck Blade Tip Measurements… Recheck all measurements. Make adjustments as  required.  (NOTE: Deck should be hanging equally on all 4 Deck Hangers when properly adjusted.) ...

  • Page 42: Section 6... Troubleshooting

    Engine Will Not Turn Over Replace fuse and/or investigate cause and Blown fuse correct Stater Solenoid Consult Country Clipper Dealer Ignition Switch Consult Country Clipper Dealer Engine Starter Consult Country Clipper Dealer Other Consult Engine Owner Manual or C.C. Dealer...
  • Page 43 Replace with correct OEM belt Excessive Belt Wear Incorrect belt tension Consult Country Clipper Dealer or Breakage Incorrect belt alignment Consult Country Clipper Dealer Other Consult Country Clipper Dealer Important Consult your Country Clipper Dealer for assistance in troubleshooting and/or repairing problems.
  • Page 44 Common Cut Quality Problems Problem: Streaking Problem: Stringers Streaking is when thin strips of uncut grass are left after mowing. Stringers are sparse patches of uncut grass left behind in the Streaking commonly occurs by operator error or poor blade lawn surface. Stringers commonly occur by operator error or maintenance poor blade maintenance.

  • Page 45: Belt Routing

    Section 7… Belt Routing Avenue 42” Deck Belt Routing Avenue - Boulevard 48”, 54”, & 60” Deck Belt Routing...
  • Page 46 Hydro Belt Routing (Viewed from ground looking up) Right Hand Hydrostatic Left Hand Hydrostatic Transmission Pulley Transmission Pulley Motor Pulley...

  • Page 47: Section 8... Maintenance Record

    Section 8… Maintenance Record Date Hours Service Performed...

  • Page 48: Repair Parts

    Repair Parts SERIAL RANGE: 24266001 - ________ P-13704 (Rev B)
  • Page 49 TRANSMISSION ASSEMBLY & RELATED PARTS (AVENUE & BOULEVARD) SEATS, ARM RESTS, & RELATED PARTS ENGINES ENGINE & CLUTCH MOUNTING & RELATED PARTS WIRE HARNESS & RELATED PARTS WIRE HARNESS SCHEMATIC Country Clipper Division, Shivvers Manufacturing Inc. 613 W English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593...
  • Page 50 42" DECK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ DO NOT INSTAL L ITEM # 4 BEL T TENSION L EVER UNDER THIS HANGER (SEE PG 8 ) DOUBL E IDL ER ASS' Y (SEE PG 7 ) FIXED IDL ER ASS' Y, REAR (SEE PG 9 )
  • Page 51 48" DECK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ BEL T TENSION L EVER (SEE PG 8 ) DOUBL E IDL ER ASS' Y (SEE PG 7 ) FIXED IDL ER ASS' Y, REAR (SEE PG 9 ) SPINDL E ASS' Y (SEE PG 6 ) FIXED IDL ER...
  • Page 52 54" DECK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ BEL T TENSION L EVER (SEE PG 8 ) DOUBL E IDL ER ASS' Y (SEE PG 7 ) FIXED IDL ER ASS' Y, REAR (SEE PG 9 ) SPINDL E ASS' Y (SEE PG 6 ) INSTAL L ITEM # 4...
  • Page 53 60" DECK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ BEL T TENSION L EVER (SEE PG 8 ) DOUBL E IDL ER ASS' Y (SEE PG 7 ) FIXED IDL ER ASS' Y, REAR (SEE PG 9 ) SPINDL E ASS' Y (SEE PG 6 ) FIXED IDL ER...
  • Page 54 DISCHARGE CHUTE ASS'Y AVENUE / BOULEVARD (A125 / B225) & RLEATED PARTS SERIAL RANGE: 24266001 - ________ USE ITEM # 6 FOR 4 8 " DECKS COM PL ETE DISCHARGE CHUTE ASSEM BL IES: 7 1 4 -0 1 0 A - INCL UDES ITEM S 1 , 3 & 4 (4 e a ), & 7 (4 2 ", 5 4 ", & 6 0 " DECKS) 6 4 3 -1 1 1 A - INCL UDES ITEM S 1 , 3 &...

  • Page 55: Deck Spindle Assembly

    DECK SPINDLE ASSEMBLY AVENUE / BOULEVARD (A125 / B225) {D-4198} SERIAL RANGE: 24266001 - ________ TORQUE TO: 7 5 FT/L BS BLADE PART NUMBERS 42" & 60" DECK H-2 8 8 5 HIGH L IFT W/O FUSION (STANDARD) H-2 8 8 6 HIGH L IFT W/ FUSION H-2 6 6 1 L OW L IFT H-2 6 6 7 GATOR 48"...
  • Page 56 AVENUE / BOULEVARD DOUBLE IDLER DRIVE BELT IDLER (A125 / B225) 42", 48", 54", & 60" DECKS SERIAL RANGE: 24266001 - ________ INSTALL BEFORE ITEMS #10 & # 11 DECK BELT TENSION LEVER (SEE PG 8) ITEM # PART # DESCRIPTION ITEM # PART #...

  • Page 57: Belt Tension Lever

    AVENUE / BOULEVARD BELT TENSION LEVER (A125 / B225) SERIAL RANGE: 24275001 - ________ DOUBLE IDLER ASS'Y (SEE PG 7) USE ITEM # 3 (SHOWN BEL OW) ON 4 8 ", 5 4 ", & 6 0 " DECKS REPL ACES ITEM # 1 ON 4 8 ", 5 4 ", &...
  • Page 58 FIXED IDLER ASSEMBLIES AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ REAR FRONT DECK DECK DECK 4 2 " DECK 4 8 ", 5 4 ", & 6 0 " DECKS ITEM # PART # DESCRIPTION 620-201P WASHER, BEARING CAP 660-114P BELT KEEPER, SINGLE END...
  • Page 59 DECK LIFT ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ ITEM # PART # DESCRIPTION 660-038P SPACER, 3/8" WIDE 714-472P PLATE, DECK STOP 714-474P DECK HANGER 714-500P DRAG BAR 714-518W WLDT, REAR DECK LIFT 714-519W WLDT, FRONT DECK LIFT 720-094P...

  • Page 60: Deck Lift Assembly

    DECK LIFT ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS (CON'T) SERIAL RANGE: 24266001 - ________ BOUL EVARD ONL Y INSTAL L SPRING TO HOOK FIRST ITEM # PART # DESCRIPTION 642-067P TOP HANGER PIN 707-073P STAND-OFF, LINKAGE MOUNT (BOULEVARD) 714-504P REAR DECK HANGER 714-505P...
  • Page 61 CUT HEIGHT ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS (CON'T) SERIAL RANGE: 24266001 - ________ ITEM # PART # DESCRIPTION 714-502P TOP CATCH LEVER 714-508P DECK CUT HEIGHT BAR 724-079P SPACER, CATCH PLATE F-1009-03 WASHER, FLAT, 3/8, YZ F-1492 RUE RING, 5/16 F-1966...
  • Page 62 FRONT & REAR TIRES AVENUE / BOULEVARD (A125 / B225) {AVENUE} SERIAL RANGE: 24266001 - ________ (APPL Y L IGHT COAT OF GREASE ON TOP) REAR DRIVE TIRES FOR USE ON AVENUE 5 4 " M ODEL S TORQUE TO 7 5 FT/L BS FOR USE ON AVENUE 4 2 "...
  • Page 63 FRONT & REAR TIRES AVENUE / BOULEVARD (A125 / B225) {BOULEVARD} SERIAL RANGE: 24266001 - ________ (APPL Y L IGHT COAT OF GREASE ON TOP) REAR DRIVE TIRES FOR USE ON BOUL EVARD 4 8 " M ODEL S TORQUE TO 7 5 FT/L BS FOR USE ON BOUL EVARD...
  • Page 64 AVENUE / BOULEVARD FRONT PANEL ASSEMBLY (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ USE ITEM 7 FOR BOUL EVARD ITEM S M ARKED " * " ARE PART OF ITEM S 6 & 7 USE ITEM # 2 3 FOR BOUL EVARD BRAKE HANDL E ASSEM BL Y (SEE DETAIL )
  • Page 65 FRONT PANEL ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS (CON'T) SERIAL RANGE: 24266001 - ________ JOYSTICK ASS'Y (SEE PG 2 0 ) OR TWINSTICK ASS' Y (SEE PG 2 3 ) FUEL TANK ASS' Y (SEE PG 1 9 ) FRONT PANEL ASS' Y (SEE PG 1 5 ) ITEM S M ARKED "...
  • Page 66 BATTERY & SOLENOID AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ ITEM # PART # DESCRIPTION 714-513P BATTERY CLIP E-6604 BATTERY, 12V, 150CCA E-6612 SOLENOID, 12V STARTER, 4 TERM, UNSEALED F-2132 NUT, 1/4-20 NYLOC, FLANGED, YZ F-2162 FHCS, 1/4-20 X 3/4", YZ, GR5 H-2990 WEATHER-RESISTANT NEOPRENE FOAM (ADHESIVE) 1/2"...
  • Page 67 PARKING BRAKE ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ (L OOKING AT BOTTOM ) BRAKE HANDL E ASS' Y (SEE PG 1 5 ) REAR HOL E NOT USED ITEM # PART # DESCRIPTION 707-073P STAND-OFF, LINKAGE MOUNT...
  • Page 68 PARKING BRAKE ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS (CON'T) SERIAL RANGE: 24266001 - ________ AVENUE SPRING ANCHOR PL ATE HOL E BRAKE SPRING BRAKE HOOK BRAKE SPRING THRU HOL E IN SPRING ANCHOR PL ATE AND AROUND BRAKE ARM ON HYDRO BRAKE ARM STOP IM PORTANT!!
  • Page 69 PARKING BRAKE ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS (CON'T) SERIAL RANGE: 24266001 - ________ BOULEVARD WITH THE BRAKES SET, SPRING, ITEM 6 , SHOUL D COL L APSE TO 2 7 /3 2 " BETWEEN NUT, ITEM 4 & BRAKE STUD, ITEM 1 2 7 /3 2 "...
  • Page 70 AVENUE / BOULEVARD DAMPER & OFFSET BRACKET (A125 / B225) SERIAL RANGE: 24266001 - ________ TWINSTICK TOP HOL E J OYSTICK BOTTOM HOL E USE ITEM 3 ON L H SIDE ITEM S 7 & 1 0 J OYSTICK ONL Y ITEM # PART # DESCRIPTION...

  • Page 71: Fuel Tank Assembly

    FUEL TANK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) SERIAL RANGE: 24266001 - ________ KAWASAKI - 2 3 " KAWASAKI - 5 2 " IF A TANK IS REQUIRED, IT CAN ONL Y BE PURCHASED AS A COM PL ETE ASSEM BL Y (H-2 7 2 4 ) (PARTS M ARKED "...

  • Page 72: Joystick Control & Related Parts

    JOYSTICK CONTROL AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ PART OF ITEM # 6 (PARTS M ARKED " * " ARE ONL Y REQUIRED ON BOUL EVARD M ODEL S) USE ITEM # 2 3 USE IN PL ACE OF FOR AVENUE ITEM # 2 0 FOR AVENUE...

  • Page 73: Joystick Assembly

    JOYSTICK ASSEMBLY AVENUE / BOULEVARD (A125 / B225) {714-595A} SERIAL RANGE: 24266001 - ________ SEE DETAIL PART OF ITEM # 7 PART OF ITEM # 7 YOKE, SWIVEL ASS'Y (7 1 4 -5 9 4 A) ITEM # PART # DESCRIPTION 625-096P YOKE, SWIVEL, JOYSTICK...

  • Page 74: Joystick Assembly Mounting & Related Parts

    JOYSTICK ASSEMBLY MOUNTING AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ J OYSTICK ASSEBM L Y (SEE PG 2 4 ) FRONT PANEL ASS' Y (SEE PG 1 5 ) OFFSET BRACKETS TO DAM PERS & HYDROS ITEM # PART # DESCRIPTION...
  • Page 75 TWIN LEVER CONTROL AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ SIDE PANEL , RH TWIN L EVER ASSEBM L Y (SEE PG 2 7 ) OFFSET BRACKET TO DAM PERS & HYDROS USE ITEM 1 7 ON L H SIDE ITEM # PART #...
  • Page 76 AVENUE / BOULEVARD TWIN LEVER ASSEMBLY (A125 / B225) {714-546A - RIGHT HAND} SERIAL RANGE: 24266001 - ________ {714-547A - LEFT HAND} RIGHT HAND SHOWN LEFT HAND OPPOSITE GOES TO SIDE PANEL ITEM # PART # DESCRIPTION 714-539P HOUSING, TWINSTICK, RH 714-540P HOUSING, TWINSTICK, LH 714-541P...

  • Page 77: Control Panel

    CONTROL PANEL AVENUE / BOULEVARD (A125 / B225) 714-533A - BOULEVARD (KAW) SERIAL RANGE: 24266001 - ________ 714-534A - AVENUE (KAW) (BOUL EVARD ONL Y) PART OF ITEM # 1 & 2 USE ITEM # 1 FOR AVENUE PART OF ITEM # 1 & 2 ITEM # PART # DESCRIPTION...

  • Page 78: Fender Assembly & Related Parts

    FENDER ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ REM OVE KNOCKOUTS ON PL ASTIC FENDERS FOR TWIN L EVER M ODEL S ONL Y! (BOTH FENDERS) CONTROL PANEL (SEE PG 2 8 ) ITEM # PART # DESCRIPTION...
  • Page 79 TRANSMISSION ASSEMBLY AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ (L OOKING AT BOTTOM ) AVENUE - USE L EFT HOL E BOUL EVARD - USE CENTER HOL E IDLER ARM ASS'Y (714-530A) TEETH TO INSIDE ITEM # QTY PART # DESCRIPTION...
  • Page 80 SEATS, ARM RESTS, AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ BOUL EVARD AVENUE J OYSTICK M ODEL S ONL Y ITEM # PART # DESCRIPTION 714-026P PAN, SEAT MOUNT 714-469P ARM REST MOUNT BRACKET, RH, (FIXED) 721-147P ARM REST MOUNT BRACKET, LH, JS, (FIXED) 721-148P...
  • Page 81 AVENUE / BOULEVARD ENGINES (A125 / B225) SERIAL RANGE: 24266001 - ________ KAWASAKI INSTAL L ED KAWASAKI 18 HP FR600V (AVENUE) 21.5 HP FR651V (AVENUE) 23 HP FR691V (BOULEVARD) (USE THROTTLE CABLE H-2610 & CHOKE CABLE H-2287) ITEM # QTY PART # DESCRIPTION 621-113P SQUARE KEY 1/4 X 1/4 X 1-1/4...
  • Page 82 ENGINE & CLUTCH MOUNTING AVENUE / BOULEVARD (A125 / B225) & RELATED PARTS SERIAL RANGE: 24266001 - ________ (L OOKING AT BOTTOM ) TORQUE SPEC: 5 5 -6 0 FT/L BS SECURE CL UTCH PIGTAIL TO CL UTCH STOP TO PREVENT CONTACT WITH HYDRO BEL T ITEM # 9 - TORQUE SPEC: 3 0 -3 2 FT/L BS ITEM #...

  • Page 83: Wire Harness & Related Parts

    WIRE HARNESS & RELATED PARTS ACCESSORY HR METER BATTERY (-) BATTERY (+) SOLENIOD IGN SW CLUTCH REGULATOR (KAWASAKI) KAWASAKI OIL PRESSURE ENGINE SWITCH (KOHLER) SOLENIOD ENGINE GND ENGINE (KAWASAKI) SEAT SW (E-6491) STARTER SOLENIOD SW (E-6054) BRAKE SW (E-6692) LH NEUTRAL SW JOYSTICK SW (IF EQUIPPED) (E-6692)
  • Page 85 Clipper dealer to be defective in material, workmanship, or both, and operated and maintained as shown by Country Clipper's instructions and manuals for a period of 3 years of Resi dential use* from the date of original purchase. The three year period will include parts and labor.
  • Page 86 A completed product registration must be submitted at the time of purchase. If the dealer does not register the product, the customer is responsible to complete the product registration card in the literature package and return it to Country Clipper. The servicing dealer will require a proof of purchase if the product has not been registered.
  • Page 87 General Conditions Country Clipper may change the design of its products from time to time. Nothing contained in this Warranty shall be construed as obligating Country Clipper to incorporate said design changes into previously manufactured products, nor shall said changes be construed as an admission that previous designs were defective.
  • Page 88 Effective: Units Retailed after October 1, 2020 Consumer Limited Warranty Country Clipper, a Division of Shivvers Mfg. Inc., will Warrant on the terms and conditions herein, that we will repair, adjust, or replace parts found by examination by the factory or by an authorized Country...
  • Page 89 A completed product registration must be submitted at the time of purchase. If the dealer does not register the product, the customer is responsible to complete the product registration card in the literature package and return it to Country Clipper. The servicing dealer will require a proof of purchase if the product has not been registered.
  • Page 90 General Conditions Country Clipper may change the design of its products from time to time. Nothing contained in this Warranty shall be construed as obligating Country Clipper to incorporate said design changes into previously manufactured products, nor shall said changes be construed as an admission that previous designs were defective.
  • Page 91 Clipper dealer to be defective in material, workmanship, or both, and operated and maintained as shown by Country Clipper's instructions and manuals for a period of 2 years of Residential use* from the date of original purchase. The two year period will include parts and labor.
  • Page 92 A completed product registration must be submitted at the time of purchase. If the dealer does not register the product, the customer is responsible to complete the product registration card in the literature package and return it to Country Clipper. The servicing dealer will require a proof of purchase if the product has not been registered.

  • Page 93: Customer Responsibility

    General Conditions Country Clipper may change the design of its products from time to time. Nothing contained in this Warranty shall be construed as obligating Country Clipper to incorporate said design changes into previously manufactured products, nor shall said changes be construed as an admission that previous designs were defective.

  • Page 94: Four-Cycle Engine

    KAWASAKI LIMITED WARRANTY FOUR-CYCLE ENGINE Kawasaki Motors Corp., U.S.A., P.O. Box 888285, Grand Rapids, MI 49588-8285 (hereinafter “Kawasaki”) warrants to the initial purchaser of each new Kawasaki four-cycle engine purchased in any of the following regions: North, Central or South America, Caribbean, Australia, New Zealand, and all territories of the United States of America (collectively, the "Purchase Area") that it will repair or replace, free of charge, any engine parts found to be defective, under normal use and proper maintenance, for a period of thirty-six (36) months, subject to the following conditions, exclusions, obligations and limitations.

  • Page 97: All Models

    All Models Warranty Policies and Procedures BLN-50225_P18 Revision March, 2019...

  • Page 98: Limited Warranty

    Hydro-Gear Warranty Policies and Procedures ® Limited Warranty BLN-50225_P18 March, 2019 Hydro-Gear Limited Partnership (hereinafter referred to as "Hydro-Gear") warrants to the original equipment manufacturer (OEM), authorized distributor, or authorized servicing dealer purchasing a Hydro-Gear product or replacement parts (such purchaser is hereinafter referred to as "Buyer") that the product or replacement parts will be free from defects in material and workmanship at the time of shipment from Hydro-Gear, and will conform to such drawings and specifica- tions as are applicable to the product or replacement parts under Hydro-Gear's sales agreement with Buyer.
  • Page 99 All Models Hydro-Gear Warranty Policies and Procedures ® Warranty Periods BLN-50225_P18 March, 2019 Note: Proof of purchase must be available if requested to assist in determining commencement of the warranty period. If proof of purchase is not available, the Hydro-Gear Serial Number will determine the commencement of the warranty period.

  • Page 100: Warranty Claims Procedure

    Warranty Claims Procedure A. Claims submitted to Hydro-Gear will require a Hydro-Gear, OEM, Outdoor Power Equipment Institute (OPEI) or equivalent claim form from the servicing dealer. Dealer claims must provide all pertinent information typical on OPEI claim forms, i.e.., owner's name, servicing dealer, Hydro-Gear Serial Numbers, symptoms, repair date, and type of use, etc.
  • Page 101 Battery Warranty Terms The OE Interstate Battery will be covered under a free replacement warranty for 6 months. This warranty period will begin the date the lawnmower is purchased by the end user. Battery Warranty Process If you have a lawnmower that won’t start, please complete these steps before calling for a warranty replacement. Completion of these steps before calling will expedite the warranty process.

  • Page 102: Specifications

    SPECIFICATIONS AVENUE MODEL 1842KAJ-A125 / A125W 21554KAJ-A125 / A125W 1842KAT-A125 / A125W 21554KAT-A125 / A125W Engine 18hp Kawasaki FR600 21.5hp Kawasaki FR651 18hp Kawasaki FR600 21.5hp Kawasaki FR651 (603cc) (726cc) (603cc) (726cc) Hydrostatic Hydro-Gear ZT-2200 w/RTN Spring Transmissions Steering Single Joystick Twinstick Controls Control Fuel Capacity...
  • Page 103 PRODUCT MANUAL Country Clipper Division Shivvers Manufacturing, Inc. 613 W. English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593 P-13704 (Rev B)

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