Country Clipper The Boss SR1200 Operator's Manual
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Country Clipper The Boss SR1200 Operator's Manual

Country Clipper The Boss SR1200 Operator's Manual

Zero turn radius mower
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Safety Instructions & Operators Manual
®
Zero Turn Radius Mower
Congratulations for buying a Country Clipper product. Your Country Clipper Zero
Turning Radius Riding Mower was designed and built to provide long and trouble free
service. Keep in mind that it, like any other mechanical device, can be potentially
dangerous if used improperly, and hazard control and accident prevention are dependent
upon the awareness, concern, prudence, and proper training of personnel involved in the
operation, transport, maintenance, and storage of the equipment. Study this manual and
pay special attention to the important Safety Precautions on pages 3-5. Following these
instructions will help you continue to enjoy the trouble-free performance
P-11998 (3/15/2006)

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Summary of Contents for Country Clipper The Boss SR1200

  • Page 1 ® Zero Turn Radius Mower Congratulations for buying a Country Clipper product. Your Country Clipper Zero Turning Radius Riding Mower was designed and built to provide long and trouble free service. Keep in mind that it, like any other mechanical device, can be potentially...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY Accident Patterns ----------------------------------------------------------------- 3 Safety Instructions and Recommendation ---------------------------------- 3-4 Safety Interlock Systems ------------------------------------------------------ - 5 II. START UP AND OPERATION Checklist Before Operation ----------------------------------------------------- 5 Joystick Steering Operation----------------------------------------------------- 6-7 Twinstick Steering Operation---------------------------------------------------- 7-8 Mowing Recommendations ----------------------------------------------------- 8 III.

  • Page 3: Accident Patterns

    BLADE -- This accident usually OR ARE OTHERWISE ASSOCIATED happens when the operator is clearing with the Country Clipper Zero Turning the discharge chute of grass, (especially Radius Mower should be trained in its when the grass is wet), or when the proper use and warned of its dangers.
  • Page 4 DO NOT MOVE CONTROL LEVER(S) DO NOT SMOKE AROUND THE from forward position to reverse position MOWER or the gasoline storage rapidly. The speed and/or direction of container. Gasoline fumes can easily travel is affected instantly by movement Ignite. of the Control Lever(s). KEEP GASOLINE IN A WELL- DO NOT ALLOW CHILDREN TO VENTILATED AREA away from your...

  • Page 5: Safety Interlock Systems

    TANK INDOORS. WIPE UP ANY SPILLS. SAFETY INTERLOCK SYSTEM REPLACE CAP TIGHTLY. Your Country Clipper Zero Turning Radius Make sure dirt and foreign matter is kept Mower is equipped with switches interlocked for out of gas tank. Use a clean funnel and your safety.

  • Page 6: Joystick Steering Operation

    Blade Clutch Lever lever down to release. Switch IMPORTANT: Until the operator is familiar with the Country Clipper Zero Turning Radius Mower, he/she should follow these recommendations: Disengage the Ignition mower blades. Go very slowly until thoroughly familiar with the machine.

  • Page 7: Twinstick Steering Operation

    CONTROL LOCATIONS NOTE: When mowing, always run engine at full throttle. Steering Control Levers Cut Height RELEASE PARKING BRAKE. Push brake Adjustment lever down to release. Lever IMPORTANT: Until the operator is familiar with the Zero Turning Radius Mower, he/she Blade Clutch should follow these recommendations: Switch...

  • Page 8: Mowing Recommendations

    CUTTING HEIGHT ADJUSTMENT: With the Cut Height Adjustment Lever TO FREE WHEEL MACHINE: latched into the top cut height latch, Unscrew the bypass valve (½ turn insert Cut Height Stop Pin to desired counter clockwise) found on the left front cutting height.

  • Page 9: Maintenance

    MAINTENANCE CAUTION BEFORE PERFORMING ANY MAINTENANCE, TURN OFF ENGINE REMOVE KEY AND DISCONNECT SPARK PLUGS. USE EXTREME CARE WHEN WORKING ON MACHINERY. DO NOT WEAR WATCHES OR JEWELRY. DO NOT WEAR LOOSE FITTING CLOTHES, AND OBSERVE ALL COMMON SAFETY PRACTICES WITH TOOLS. MAINTENANCE SCHEDULE SERVICE WHEN...

  • Page 10: Maintenance Instructions

    Inflate tires to by the engine manufacturer and the pressures listed below: included in your Country Clipper Zero Turning Radius Mower information Model Front tires Rear tires packet.
  • Page 11 Check balance of blade by positioning the blade on a nail or blade balance Check the oil level in hydrostatic pedestal. Grind the blade on the end transmission oil reservoir after every 25 that is heavier until both sides balance. hours of usage.
  • Page 12 TWINSTICK STEERING 11. Adjusting for Straight Forward CONTROL ADJUSTMENT Tracking: 8. To Adjust Neutral: In a large open area, actuate the control handles into the full forward position. If a. Remove the fender skirts from each the mower veers in either direction Left side of the machine.
  • Page 13 JOYSTICK CONTROL LEVER NEUTRAL ADJUSTMENT: A. Remove the right hand fender skirt exposing the Joystick Control Lever With the engine running, if the machine assembly. travels in either direction when the Joystick Control Lever is in the neutral B. Remove the cross bolt, nut, and “DOWN”...
  • Page 14 B. Stop the machine and shut of the 15. JOYSTICK CONTROL LEVER SHIFTING engine. FORCE ADJUSTMENT: C. Slightly loosen the bolt at the lower To change the amount of force required to end of the upper linkage assembly shift the joystick control lever adjust as on the side that is slower.
  • Page 15 DRIVE BELT CONFIGURATION VIEWED FROM FLOOR LOOKING UP LEFT HAND RIGHT HAND PUMP PULLEY PUMP PULLEY FRONT BELT D-3777 MOTOR PULLEY...

  • Page 16: Raising And Lowering Deck For Servicing

    easier if someone stands on the rear PROCEDURE FOR RAISING AND bumper of the tractor). IMPORTANT LOWERING THE DECK FOR NOTE: MAKE SURE THAT THE SERVICING DECK IS LIFTED FAR ENOUGH FOR THE DECK LATCH TO FULLY ENGAGE THE LOCKING PIN (located 14.

  • Page 17: Leveling The Deck

    MOWER SHOWN IN SERVICING Deck Latch in locked POSITION. position. Foot Deck in up position Engine to Deck Drive Belt hooked to bolt. LEVELING THE DECK: A. Set the tire pressure on all four tires B. Move the tractor to a hard, level surface (i.e. concrete or blacktop). Place a 2 x 4 board under all four corners of the deck shell, just inside of the anti-scalping wheels.

  • Page 18: Deck Flip/Tire Jack Assembly And Operation

    ASSEMBLY / OPERATION SHEET DECK FLIP JACK 1. Turn off lawn mower and set brakes. Remove cut/height adjust pin and lower deck lift handle to lowest position. Reinsert cut/height adjust pin above deck lift handle. 2. .Flip up the foot deck to allow access to the engine to deck drive belt, roll the engine to deck drive belt off the center spindle.

  • Page 19: Trouble Shooting Checklist

    TROUBLE SHOOTING CHECK LIST ENGINE WON’T TURN OVER: Mower blades engaged ------------------------------------------------- disengage blades Drive not in neutral --- move Joystick Control Lever to neutral “DOWN” position move Twinstick Control Levers to neutral “OUT” position Blown fuse ------------------------------------------------------------------------ replace fuse Dead battery --------------------------------------------------------------- charge or replace Solenoid ------------------------------------------------------------------------- consult dealer Ignition switch ------------------------------------------------------------------ consult dealer...
  • Page 20 ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS: Incorrect Ignition Timing ---------------------------------------------------- consult dealer Carburetor maladjusted ----------------------------------------------- readjust carburetor Faulty spark plugs --------------------------------------------------------- check spark plug condition and reset gap* Bouncing off seat safety switch -------------------------- slow down on rough terrain ENGINE OVER HEATED: Air intake screen or fins clogged ------------------------ clean intake screen and fins Fuel mixture too lean ------------------------------------------------- readjust carburetor* Oil level too low or too high ------------------------------------------------ adjust oil level...

  • Page 21: Wiring Schematic

    WIRING SCHEMATIC NOTE: ALL WIRE CONNECTORS SHOWN AT WIRE SIDE. Black wires = Ground Red wires = Power Blue wires = Kill Circuit Yellow wires = Start Circuit Green wires = Signal Circuit LH BRAKE SWITCH N.C. KOHLER ENGINE PLUG #2 TWIN LEVER STEER ONLY MAGNETO CHARGE...

  • Page 22: Brake Switch

    WIRING SCHEMATIC BRAKE SWITCH N.O. N.C. KOHLER ENGINE PLUG #2 TWIN LEVER STEER ONLY MAGNETO CHARGE OIL PRESSURE FUEL SWITCH SOLENOID OPTIONAL KOHLER ENGINE PLUG #1 MAGNETO CHARGE FUEL SOLENOID OPTIONAL LIQUID COOLED NGINE TEMP LIGHT OPTIONAL PTO SWITCH IGNITION SWITCH COM.

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