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Safety Instructions & Operators Manual
®
Congratulations for buying a Country Clipper product. Your Country Clipper Zero Turn Radius
Riding Mower was designed and built to provide long and trouble free service. Keep in mind that it, like
any other mechanical device, can be potentially dangerous if used improperly. Hazard control and
accident prevention are dependent upon the awareness, concern, prudence and proper training of
personnel involved in the operation, transport, maintenance and storage of the equipment. Study this
manual and pay special attention to the important Safety Precautions on pages 3-5. Following these
instructions will help you continue to enjoy the trouble-free performance expected of the Country Clipper
product.
P-13171
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Summary of Contents for Country Clipper Wrangler 140
- Page 1 Study this manual and pay special attention to the important Safety Precautions on pages 3-5. Following these instructions will help you continue to enjoy the trouble-free performance expected of the Country Clipper product.
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY ............................3 ACCIDENT PATTERNS TO AVOID ....................... 3 SAFETY INSTRUCTIONS AND RECOMMENDATIONS ................3 SAFETY INTERLOCK SYSTEM ........................5 START UP AND OPERATION ....................5 CHECKLIST BEFORE OPERATION ......................5 CONTROL LOCATIONS JOYSTICK MODEL ..................... 6 OPERATION JOYSTICK MODELS ....................... -
Page 4: Safety
BLADE -- This accident usually happens OR ARE OTHERWISE ASSOCIATED when the operator is clearing the with the Country Clipper Zero Turn discharge chute of grass, (especially Radius Mower should be trained in its when the grass is wet), or when the proper use and warned of its dangers. - Page 5 travel is affected instantly by movement NEVER CARRY PASSENGERS. of the Control Lever(s). DO NOT SMOKE AROUND THE DO NOT ALLOW CHILDREN TO MOWER or the gasoline storage OPERATE MOWER. Do not allow container. Gasoline fumes can easily others who have not had instruction to ignite.
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Page 6: Safety Interlock System
KEEP ALL SAFETY LABELS IN SAFETY INTERLOCK SYSTEM LEGIBLE CONDITION. Remove grease, dirt, grass, etc. that may cover Your Country Clipper Zero Turn Radius Mower safety labels. Replace any safety label is equipped with switches interlocked for your that is missing or damaged. -
Page 7: Control Locations Joystick Model
WARNING CONTROL LOCATIONS JOYSTICK MODEL HANDLE GASOLINE WITH CARE -- IT IS HIGHLY FLAMMABLE. DO NOT SMOKE. TWIN CYLINDER ENGINE ENGINE SHOULD BE OFF AND COOL. USE APPROVED GAS CONTAINER. NEVER FILL TANK INDOORS. WIPE UP ANY SPILLS. Joystick Control Lever REPLACE CAP TIGHTLY. -
Page 8: Operation Joystick Models
Latch Plate. Slowly lower the Height Until the operator is familiar with the Adjustment Foot Pedal until the Height Country Clipper Zero Turn Radius Adjustment Pin contacts the Latch Plate. Mower, he/she should follow these recommendations: 1) Disengage the 12. - Page 9 OPERATION CAUTION FREE WHEEL 1. TO FREE WHEEL: AVOID HILLS AND SLOPES. USE EXTREME CAUTION WHEN MOWING UP OR DOWN A. Unlock Transmission: Pull the SLOPES. NEVER MOW ACROSS THE FACE Transmission Release Chain out away OF A SLOPE. IF A SLOPE MUST BE from the Hydrostatic Drive Axle and then ASCENDED, BACK UP THE SLOPE;...
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Page 10: Mowing Recommendations
MOWING RECOMMENDATIONS Keep mower blades sharp. Make sure deck and discharge are clean. CAUTION TURN ENGINE OFF AND WAIT FOR ALL MOVING PARTS TO STOP BEFORE CLEANING DISCHARGE CHUTE. When mowing tall grass, make two passes. Mow off ½ of the desired cut on the first pass, and then the desired height the second pass. -
Page 11: Maintenance
MAINTENANCE CAUTION BEFORE PERFORMING ANY MAINTENANCE, TURN OFF ENGINE REMOVE KEY AND DISCONNECT SPARK PLUGS. USE EXTREME CARE WHEN WORKING ON MACHINERY. DO NOT WEAR WATCHES OR JEWELRY. DO NOT WEAR LOOSE FITTING CLOTHES, AND OBSERVE ALL COMMON SAFETY PRACTICES WITH TOOLS. Maintenance Service Interval Maintenance Procedure Before Each Use or Daily... -
Page 12: Maintenance Schedule
Inflate tires to and maintenance instructions furnished the pressures listed below: by the engine manufacturer and included in your Country Clipper Zero Model Front tires Rear tires Turn Radius Mower information packet. - Page 13 V-BELTS: JOYSTICK CONTROL LEVER All belts should be checked every 50 NEUTRAL ADJUSTMENT: hours. Replace any belts found to be in poor condition. All belts are equipped With the engine running, if the machine with spring loaded belt tighteners and do travels in either direction when the not require tightening adjustments.
- Page 14 Upper Rod End Ball Joint Rod End Locknut Ball Joint Locknut Left Hand Lower Linkage Rod Assembly Adjusting Locknut Coupler Locknut Rod End Ball Joint 9. JOYSTICK CONTROL LEVER SENSITIVITY ADJUSTMENT To change the sideways turning TO ADJUST LEFT HAND SIDE: response adjust as follows: A.
- Page 15 Cross Bolt Spacers (3) 11. ADJUSTING FOR STRAIGHT Per Side FORWARD TRACKING: In a large open area, actuate the Control lever(s) into the full forward position. If the mower veers in either direction left or right some adjustment is necessary. If the mower veers to the right, then the right hydrostat needs to be sped up.
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Page 16: Procedure For Raising And Lowering The Deck For Servicing
HYDROSTATIC TRANSMISSIONS: IMPORTANT NOTE: PRIOR TO LETTING GO OF THE DECK MAKE Before each use, check to be sure that SURE THAT THE DECK IS LIFTED the cooling surfaces of the Hydrostatic FAR ENOUGH TO STAND Transmissions are clean. Excessive COMPLETELY UPRIGHT BY ITSELF. - Page 17 MOWER SHOWN IN OPERATING POSITION Height Latch Handle Belt Tension Lever Deck Lift Handle Latch Plate Height Adjust Height Foot Pedal Drag Bar Adjust Pin MOWER SHOWN IN SERVICING POSITION Grease Zerk Rear Deck Hanger Clutch Deck Belt (Removed from clutch)
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Page 18: Leveling The Deck
Within 1/8” of each other. (NOTE: To simplify this measuring, an optional Blade Measuring tool, part Number 629-374A is available from your local “Country Clipper” Dealer) 5. If adjustment is necessary slightly loosen the locknuts that secure the Deck Hanger mounting bolt. Turn Deck Height Adjustment Bolt to desired setting. -
Page 19: Trouble Shooting Check List
TROUBLE SHOOTING CHECK LIST ENGINE WON’T TURN OVER: Mower blades engaged ---------------------------------------------------------------- disengage blades Drive not in neutral ---------------------------------------- move Control Lever(s) to neutral position Blown fuse ---------------------------------------------------------------------------------------- replace fuse Dead battery ------------------------------------------------------------------------------ charge or replace Solenoid ---------------------------------------------------------------------------------------- consult dealer Ignition switch --------------------------------------------------------------------------------- consult dealer Starter ------------------------------------------------------------------------------------------- consult dealer ENGINE WILL TURN OVER BUT WON’T START:... - Page 20 Carburetor maladjusted --------------------------------------------------------------- readjust carburetor Faulty spark plugs ------------------------------------------------------------------------ check spark plug condition and reset gap* Bouncing off seat safety switch ------------------------------------------ slow down on rough terrain ENGINE OVER HEATED: Air intake screen or fins clogged --------------------------------------- clean intake screen and fins Fuel mixture too lean ----------------------------------------------------------------- readjust carburetor* Oil level too low or too high ---------------------------------------------------------------- adjust oil level Improper ignition timing --------------------------------------------------------------------- consult dealer...
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Page 21: Belt Routings
BELT ROUTINGS Hydrostatic Transmission Drive Belt (Viewed from ground looking up) Right Hand Hydrostatic Left Hand Hydrostatic Transmission Pulley Transmission Pulley Belt P/N D-3885 Motor Pulley 48” DECK BELT P/N: D-3892 41” DECK BELT 52” DECK BELT P/N: D-3913 P/N: D-3775-W Clutch Clutch "V"... -
Page 24: Notes / Service Records
NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED... - Page 25 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED...
- Page 26 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED...
- Page 28 Safety Instructions & Operators Manual Country Clipper Division Shivvers Manufacturing Inc. 613 W. English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593 P-13171...
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