Country Clipper Avenue Boulevard A 105 Operator's Manual
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Country Clipper Avenue Boulevard A 105 Operator's Manual

Country Clipper Avenue Boulevard A 105 Operator's Manual

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2017 Product Support Documents
Manuals
Country Clipper Operators Manual
Country Clipper Parts Manual
Kawasaki Engine Owner's Manual
Kohler Engine Owner's Manual
Warranty
Country Clipper Warranty
Kawasaki Engine Warranty
Kohler Engine Warranty
Hydro-Gear Warranty
Battery Warranty
Additional Information
Country Clipper Product Specifications

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Summary of Contents for Country Clipper Avenue Boulevard A 105

  • Page 1 2017 Product Support Documents Manuals Country Clipper Operators Manual Country Clipper Parts Manual Kawasaki Engine Owner’s Manual Kohler Engine Owner’s Manual Warranty Country Clipper Warranty Kawasaki Engine Warranty Kohler Engine Warranty Hydro-Gear Warranty Battery Warranty Additional Information Country Clipper Product Specifications...
  • Page 2 Safety Instructions & Operators Manual Congratulations for buying a Country Clipper product. Your Country Clipper Zero Turn Radius Riding Mower was designed and built to provide long and trouble free service. Keep in mind that it, like any other mechanical device, can be potentially dangerous if used improperly, and hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 3   HOME...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MODEL NUMBER’S & SERIAL NUMBER’S ................2 SAFETY ............................3 ACCIDENT PATTERNS TO AVOID ....................... 3 SAFETY INSTRUCTIONS AND RECOMMENDATIONS ................3 SAFETY INTERLOCK SYSTEM ........................5 START UP AND OPERATION ....................6 CHECKLIST BEFORE OPERATION ......................6 CONTROL LOCATIONS ..........................

  • Page 5: Model Number's & Serial Number's

    MODEL NUMBER’S & SERIAL NUMBER’S ____________________________________________ Date of Purchase: ____________________________________________ Mower Model Number: ____________________________________________ Mower Serial Number: ____________________________________________ Engine Spec Number: ____________________________________________ Hydro Serial Number (RH): ____________________________________________ Hydro Serial Number (LH): HOME...

  • Page 6: Safety

    PEOPLE WHO OPERATE, SERVICE, when the operator is clearing the OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turn discharge chute of grass, (especially Radius Mower should be trained in its when the grass is wet), or when the proper use and warned of its dangers.
  • Page 7 NEVER REMOVE THE FUEL CAP or DO NOT MOVE THE JOYSTICK add gasoline to a running or hot engine CONTROL LEVER from forward that has not been allowed to cool for position to reverse position or reverse several minutes after running. Always position to forward position rapidly.

  • Page 8: Safety Interlock System

    SAFETY INTERLOCK SYSTEM safety labels. Replace any safety label that is missing or damaged. Your Country Clipper Zero Turn Radius Mower is equipped with switches interlocked for your WEAR PERSONAL PROTECTIVE safety. EQUIPMENT. Eye, ear, feet and head protection is recommended.

  • Page 9: Start Up And Operation

    IMPORTANT: START UP AND OPERATION Before cutting grass, clutch must be broken-in as follows: With engine at full CHECKLIST BEFORE OPERATION RPM engage deck until blades come to full speed and then disengage until Make sure fuel tank is full. Use regular blades come to a complete stop.

  • Page 10: Operation

    Reinsert the Cut Height IMPORTANT: Stop Pin. Until the operator is familiar with the Country Clipper Zero Turn Radius 12. ENGAGE MOWER BLADE CLUTCH: Set Mower, he/she should follow these engine throttle to 1/2–3/4 throttle, engage recommendations: 1) Disengage the the Blade Clutch Switch to the “ON”...

  • Page 11: Operation Free Wheel

    B. To re-engage the transmissions unhook CAUTION both Transmission Release Tabs from the pulled-out position. AVOID HILLS AND SLOPES. USE EXTREME C. The Transmission Release Tabs are CAUTION WHEN MOWING UP OR DOWN located just under the main frame inside SLOPES.

  • Page 12: Mowing Recommendations

    MOWER TRANSPORT CAUTION RECOMMENDATIONS NEVER OPERATE MOWER WITHOUT DISCHARGE CHUTE IN PLACE. 1. SECURING THE DECK FOR TRANSPORT: MOWING RECOMMENDATIONS A. Place the deck in the highest cut setting. It is recommended that the Cut Height 1. Keep mower blades sharp. Lever be allowed to rest against the Cut Height Stop Pin.

  • Page 13: Maintenance

    MAINTENANCE CAUTION BEFORE PERFORMING ANY MAINTENANCE, TURN OFF ENGINE REMOVE KEY AND DISCONNECT SPARK PLUGS. USE EXTREME CARE WHEN WORKING ON MACHINERY. DO NOT WEAR WATCHES OR JEWELRY. DO NOT WEAR LOOSE FITTING CLOTHES, AND OBSERVE ALL COMMON SAFETY PRACTICES WITH TOOLS. MAINTENANCE SCHEDULE Maintenance Service Interval Maintenance Procedure...

  • Page 14: Maintenance Instructions

    Inflate tires to and maintenance instructions furnished the pressures listed below: by the engine manufacturer and included in your Country Clipper Zero Model Front tires Rear tires Turn Radius Mower information packet.
  • Page 15 JOYSTICK ADJUSTMENT 5. V-BELTS: 1. SETTING TRACKING AND FORWARD SPEED: All belts should be checked every 50 hours. Replace any belts found to be in A. The initial setting is done with the engine poor condition. All belts are equipped TURNED OFF.
  • Page 16 D. While holding the Joystick Control Lever G. The jam nuts on the left side lower firmly in the full speed forward position linkage may now be tightened. Make shorten the linkage to the right side sure the rod ends remain square with transmission by rotating the coupling nut the plates they are mounted to and do until the transmission control plate just...

  • Page 17: Hydrostatic Transmission

    B. Start the engine. With the Joystick HYDROSTATIC TRANSMISSION Control Lever still in the down position move the Joystick Handle until both Before each use, check to be sure that wheels stop rotating. the cooling surfaces of the hydrostatic C. Tighten the two nuts on the bottom of transmissions are clean.
  • Page 18 (use part # H-2567 when ordering reverse directions 5 to 6 times. As air is from Country Clipper).Wipe off the filter purged from the unit, the oil level will base surface, apply a film of new oil to drop.

  • Page 19: Procedure For Raising And Lowering The Deck For Servicing

    PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 2. LOWERING THE DECK TO THE 1. RAISING THE DECK TO THE SERVICING OPERATING POSITION: POSITION: A. Push the bottom (back) of the deck A. Position the front caster wheels so they towards the rear of the tractor, and lower are away from the deck (such as the the deck until it rests on the ground.
  • Page 20 MOWER SHOWN IN OPERATING POSITION. Joystick Control Lever Cut Height Lever Grease Zerk Deck Belt Tension Lever Deck Lift Handle MOWER SHOWN IN SERVICING POSITION. Cut Height Lever Front Caster Wheels positioned Forward. Deck raised to service position Engine to Deck Belt Removed from Clutch HOME...

  • Page 21: Leveling The Deck

    4. Measure from the ground to the front blade tip of each outside blade. These measurements should be within 1/8” of each other. (NOTE: To simplify this measuring, an optional Blade Measuring Tool, part number 629-374A is available from your local “Country Clipper dealer) Clamp Plate...

  • Page 22: Trouble Shooting Check List

    TROUBLE SHOOTING CHECK LIST ENGINE WON’T TURN OVER: Mower blades engaged ------------------------------------------------------------ disengage blades Drive not in neutral ------------------------------------ move Control Lever(s) to neutral position Blown fuse ------------------------------------------------------------------------------------ replace fuse Dead battery -------------------------------------------------------------------------- charge or replace Solenoid ------------------------------------------------------------------------------------ consult dealer Ignition switch ----------------------------------------------------------------------------- consult dealer Starter --------------------------------------------------------------------------------------- consult dealer ENGINE WILL TURN OVER BUT WON’T START:...
  • Page 23 ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS: Incorrect Ignition Timing -----------------------------------------------------------------consult dealer Carburetor maladjusted ------------------------------------------------------------readjust carburetor Faulty spark plugs ---------------------------------------------------------------------check spark plug condition and reset gap* Bouncing off seat safety switch ---------------------------------------slow down on rough terrain ENGINE OVER HEATED: Air intake screen or fins clogged ------------------------------------clean intake screen and fins Fuel mixture too lean --------------------------------------------------------------readjust carburetor* Oil level too low or too high -------------------------------------------------------------adjust oil level Improper ignition timing ------------------------------------------------------------------consult dealer...

  • Page 24: Belt Routings

    BELT ROUTINGS Hydrostatic Transmission Drive Belt (Viewed from ground looking up) Left Hand Hydrostatic Right Hand Hydrostatic Transmission Pulley Transmission Pulley Belts: D-3885 – Avenue D-3891 – Boulevard Motor Motor Pulley Mount 48” DECK BELT P/N: D-3949 54” DECK BELT P/N: D-3950 42”...

  • Page 25: Wiring Schematic For Joystick (E-6600)

    WIRING SCHEMATIC FOR JOYSTICK (E-6600) HOME...

  • Page 26: Notes / Service Records

    NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED HOME...

  • Page 27: Notes / Service Records

    NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED HOME...
  • Page 28   HOME...
  • Page 29 Safety Instructions & Operators Manual Country Clipper Division Shivvers Manufacturing Inc. 613 W. English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593 P-13322 HOME...
  • Page 30 Repair Parts Manual P-13323 HOME...
  • Page 31 HOME...
  • Page 32 SEAT BASE & RELATED PARTS (BOULEVARD) ENGINE ENGINE & CLUTCH MOUNTING & RELATED PARTS WIRE HARNESS & RELATED PARTS WIRE HARNESS SCHEMATIC Country Clipper Division Shivvers Manufacturing Inc. 613 W English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax. 641-872-1593 HOME...
  • Page 33 HOME...

  • Page 34: Deck Assembly

    P-13323 HOME...
  • Page 35 P-13323 HOME...
  • Page 36 P-13323 HOME...
  • Page 37 P-13323 HOME...
  • Page 38 P-13323 HOME...

  • Page 39: Deck Spindle Assembly

    P-13323 HOME...
  • Page 40 P-13323 HOME...
  • Page 41 P-13323 HOME...

  • Page 42: Belt Tension Lever

    P-13323 HOME...
  • Page 43 P-13323 HOME...
  • Page 44 P-13323 HOME...
  • Page 45 P-13323 HOME...

  • Page 46: Foot Deck & Tires {Avenue

    P-13323 HOME...

  • Page 47: Foot Deck & Tires {Boulevard

    P-13323 HOME...
  • Page 48 P-13323 HOME...
  • Page 49 P-13323 HOME...

  • Page 50: Battery Box

    P-13323 HOME...
  • Page 51 P-13323 HOME...

  • Page 52: Fuel Tankassembly

    P-13323 HOME...

  • Page 53: Joystick Control & Related Parts

    P-13323 HOME...

  • Page 54: Joystick Assembly

    P-13323 HOME...

  • Page 55: Joystick Assembly Mounting & Related Parts

    P-13323 HOME...

  • Page 56: Control Panel

    P-13323 HOME...

  • Page 57: Fender Assembly & Related Parts

    P-13323 HOME...

  • Page 58: Transmission Assembly & Related Parts (Avenue & Boulevard)

    P-13323 HOME...
  • Page 59 P-13323 HOME...

  • Page 60: Seat Base & Related Parts {Avenue

    P-13323 HOME...

  • Page 61: Seat Base & Related Parts {Boulevard

    P-13323 HOME...

  • Page 62: Engine

    P-13323 HOME...

  • Page 63: Engine & Clutch Mounting & Related Parts

    P-13323 HOME...

  • Page 64: Wire Harness Related Parts

    P-13323 HOME...
  • Page 66 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED HOME...
  • Page 67 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED HOME...
  • Page 68 HOME...
  • Page 69 Repair Parts Manual Country Clipper Division Shivvers Manufacturing Inc. 613 W. English St. Corydon, IA 50060-0467 Ph. 641-872-2544 Fax 641-872-1593 P-13323 HOME...
  • Page 70 FR600V FR541V 4-Stroke Air-Cooled V-Twin Gasoline Engine OWNER’S MANUAL Part No. 99920-2277-01 HOME...
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  • Page 106 $)XA(D)K$)%"Y I(D%$B%AD) $)XA(D)K$)%"Y I(D%$B%AD) P( 8&(+#3+ ()& #$%2&($,#$+0 8&(8#&.' 12*36&1 )*#1 -6++#&2#*0 #$:2$# (2.0 :6*(.2$#0 3((.6$+0 (& (+"#& 3(,8(9 $#$+* +"6+ '() ,2:"+ 12*8(*# (7 2$ +"# 7)+)&#; R($*).+ '()& 6)+"(&2b#1 @6/6*6A2 #$:2$# 1#6.#& (& .(36. #$%2&($,#$+6. /6*+# 6:#$3' 7(& +"#2& 8&(8#& 12*9 8(*6.
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  • Page 109 WARNING: The engine exhaust from this product Engine oil is a toxic substance. Dispose of used oil properly. contains chemicals known to the State Contact your local authorities for of California to cause cancer, birth approved disposal methods or defects or other reproductive harm. possible recycling.
  • Page 110 KT610-KT620, KT715-KT745 Owner's Manual IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating instruction of equipment that this engine powers. Ensure engine is stopped and level before performing any maintenance or service. Warranty coverage as outlined in the warranty card and on KohlerEngines.com.
  • Page 111 Safety Precautions WARNING: A hazard that could result in death, serious injury, or substantial property damage. CAUTION: A hazard that could result in minor personal injury or property damage. NOTE: is used to notify people of important installation, operation, or maintenance information. WARNING WARNING WARNING...
  • Page 112 Air Cleaner Debris Screen Fuel Filter Oil Filter Cover Air Cleaner Oil Fill/Dipstick Oil Drain Plug Spark Plug Cover Lever Visit KohlerEngines.com for service parts information and purchasing options. Pre-Start Checklist 1. Check oil level. Add oil if low. Do not overfi ll. 2.
  • Page 113 eChoke Starting ● Above 32°F (0°C) 1. This feature will automatically make system WARNING adjustments to engine on start up with Carbon Monoxide can cause throttle in any position. severe nausea, fainting or death. 2. If engine does not start on fi rst attempt, wait Avoid inhaling exhaust fumes.
  • Page 114 High Altitude Operation If this engine is operated at an altitude of 4000 ft. (1219 meters) or above, a high altitude carburetor kit is required. To obtain high altitude carburetor kit information or to fi nd a Kohler authorized dealer, visit KohlerEngines.com or call 1-800-544-2444 (U.S. and Canada). This engine should be operated in its original confi...
  • Page 115 Change Oil and Filter Fuel Recommendations Change oil while engine is warm. 1. Clean area around oil fi ll cap/dipstick. WARNING Remove drain plug and oil fi ll cap/dipstick. Allow oil to drain completely. Explosive Fuel can cause fi res and severe burns.
  • Page 116 Spark Plugs Breather Tube Ensure both ends of breather tube are properly connected. CAUTION Air Cooling Electrical Shock can cause injury. Do not touch wires while engine is running. WARNING Clean out spark plug recess. Remove plug and Hot Parts can cause severe replace.
  • Page 117 Troubleshooting Do not attempt to service or replace major engine components, or any items that require special timing or adjustment procedures. This work should be performed by a Kohler authorized dealer. Possible Cause Dirt In Dirty Faulty Improper Fuel Debris Incorrect Engine Dirty Air...
  • Page 118 Clipper dealer to be defective in material, workmanship, or both, and operated and maintained as shown by Country Clipper's instructions and manuals for a period of 3 years of Residential use* from the date of original purchase. The first two years will include parts and labor. The third year will be parts only.
  • Page 119 Country Clipper. The servicing dealer will require a proof of purchase if the product has not been registered. The owner is responsible for delivery of the mower to the Country Clipper approved servicing dealer, within the Warranty period, and its return after Warranty work is completed.
  • Page 120 General Conditions Country Clipper may change the design of its products from time to time. Nothing contained in this Warranty shall be construed as obligating Country Clipper to incorporate said design changes into previously manufactured products, nor shall said changes be construed as an admission that previous designs were defective.
  • Page 121 KAWASAKI LIMITED WARRANTY FOUR-CYCLE ENGINE Kawasaki Motors Corp., U.S.A., P.O. Box 888285, Grand Rapids, MI 49588-8285 (hereinafter “Kawasaki”) warrants to the initial purchaser of each new Kawasaki four-cycle engine that such product shall be free, under normal use and maintenance, from any defect in material and workmanship for a period of thirty-six (36) months, subject to the following conditions, exclusions, obligations and limitations: COVERAGE.
  • Page 122 HOME...
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  • Page 124 7000 Series Warranty Information The following warranty policies are current for Kohler engines. To determine the warranty and length of coverage associated with your Kohler engine, please refer to the Equipment Owner’s Manual and/or Kohler Warranty Card provided with the engine during sale as some engines may be covered by a warranty policy different than what is listed.
  • Page 125 have other rights which vary from country to country, or state to state within U.S.A. TO OBTAIN WARRANTY SERVICE: Original retail consumer must bring the engine to an authorized Kohler dealer found by visiting www.KohlerEngines.com or telephone 1-800-544-2444 (U.S.A. and Canada). Warranty Conditions-Australia The benefits given to you under this warranty are in addition to other rights and remedies that you have under Australian law in relation to the goods.
  • Page 126 any exhaust or evaporative emission-related part on your SORE or engine powered equipment is defective, the part will be repaired or replaced by Kohler Co. OWNER’S WARRANTY RESPONSIBILITIES: As the SORE or engine powered equipment owner, you are responsible for the performance of the required maintenance listed in your owner’s manual.
  • Page 127 PARTS COVERED BY WARRANTY Listed below are the parts (if equipped) covered by the Federal and California Emission Control Systems Warranty. Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. •...
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  • Page 132 Interstate Batteries’ Limited Warranty (effective on batteries purchased May 1, 2012, or later) This limited warranty applies unless you return your battery within 30 days of purchase. Important: Keep this Limited Warranty and sales receipt in glove compartment. READ CAREFULLY: This limited warranty contains mandatory and binding individual arbitration and class-action waiver provisions, and other provisions that limit your legal rights.

  • Page 133: Specifications

    SPECIFICATIONS AVENUE MODEL 1842KAJ-A105 2354KOJ-A105 Engine 18hp Kawasaki FR600 (603cc) 23hp Kohler KT730 (725cc) Hydrostatic Hydro-Gear EZT Transmissions Steering Control Single Joystick Fuel Capacity 5 Gallons Tires, Rear 18 X 8.5-8 Turf 18 X 9.5-8 Turf Tires, Front 13x5-6 Smooth Turning Radius Zero-Turn Ground Speed...

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