Precor Discovery Series Assembly Manual

Discovery™ Series Power Rack (610) Assembly Guide
To assemble your equipment, follow the steps in the order listed in this assembly guide. For more
product information, visit us at www.precor.com.
WARNING At least two people are required to assemble the equipment.
DO NOT attempt assembly by yourself.
Assembly requirements
When assembling the equipment, we recommend you:
Unpack the box and assemble the equipment close to where you plan to use it.

Locate the equipment at least 79 inches (2 meters) away from walls or furniture on

either side of the equipment, and 79 inches (2 meters) away from objects behind or
in front of the equipment.
Assemble the unit on a solid, flat surface, so that it remains level and stable.

DO NOT move the equipment without assistance.

Required tools
Torque wrench

Rubber mallet

10 mm hex bit

Specifications
Equipment 83" L x 63" W x 98" H (2100 mm L
Dimensions: x 1600 mm W x 2500 mm H)
Equipment
612 lb (278 kg)
Weight:
Begin assembly
If you have the space, Precor recommends that you completely assemble each side (Figure 1) on the floor and then raise
them and attach the crossbars. If your space is limited, assemble the equipment where it will be used.
Important
DO NOT fully tighten the fasteners until instructed to do so.
To begin assembly with limited space:
1. Position the base tubes on the floor (exactly where you plan to use the equipment) with the bolts facing
outward and bar holders where you want the back of the equipment to be.
2. Position the base crossbar between the base tubes and attach it to them using four bolts
3. Position the front upright (it has a step attached to it) on the base tube and secure it using
two bolts and two washers
4. Position a rear upright on the base tube with the warning label facing outward. Secure it using two bolts
two washers .
5. Position the frame brace with the top hook holes facing outward. Attach the top of the frame to the rear upright using
one bolt and a washer
Finger tighten the short bolt.
6. Attach the side upper crossbar to the front upright using one bolt
one bolt and a washer
7. Attach the bottom of the frame brace to the base tube using two bolts
8. Repeat Steps 3-7 to assemble the opposite side of the power rack.
To attach the two sides of the equipment if assembled separately:
1. Using Figure 1 as a guide, lay the following parts out on the floor: One base tube, one front upright, one
rear upright (with the warning label facing outward), and one frame brace.
2. Place a side upper crossbar between the two uprights and attach all the parts using the hardware described
in Figure 1.
3. Repeat Steps 1-2 to assemble the other side.
4. Attach the base crossbar to the base tube on one of the assembled sides (Figure 2) using
two bolts and two washers
5. Raise both assembled sides and attach the base crossbar to the base tube of the other side assembly
(Figure 2) using two bolts
Hardware kit
Component
.
(in the bottom hole) and one bolt
(in the top hole). First finger tighten the short bolt.
.
and two washers .
Socket head cap bolt
(M12 × 35 mm)
Flat washer
(13 x 26)
Socket head cap bolt
(M12 × 105 mm)
Socket head cap bolt
(M12 × 115 mm)
Socket head cap bolt
(M12 × 50 mm)
and four washers
and a washer (in the top hole).
and a washer (in the bottom hole) and
and two washers .
Quantity Component
26
38
10
2
6
.
and
Quantity
Flat washer 6
(13 x 20 mm)
Hex key 1
(10 mm)
Storage horn 10
bumper
Weight storage 2
horn (short)
Weight storage 4
horn (long)
Figure 1
Figure 2