Fröling Turbomat TM 320 Installation Instructions Manual
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Fröling Turbomat TM 320 Installation Instructions Manual

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Installation instructions
Turbomat TM 320-550
Translation of original German version of installation instructions for technicians.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
M0691924_en | Edition 09/09/2024

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Summary of Contents for Fröling Turbomat TM 320

  • Page 1 Installation instructions Turbomat TM 320-550 Translation of original German version of installation instructions for technicians. Read and follow all instructions and safety instructions. All errors and omissions excepted. M0691924_en | Edition 09/09/2024...

  • Page 2: Table Of Contents

    Bolting together the combustion chamber and heat exchanger..........33 5.5.7 Assembling the case cooling duct (optional)................35 5.5.8 Change over the WOS rods to suit the heat exchanger on the left (Turbomat TM 320)..37 5.5.9 Fitting various attachment parts....................38 5.5.10 Removing the different blanking plugs..................39 5.5.11 Assembling the insulation floor base frame ................
  • Page 3 6.3 Heating up for the first time ........................105 6.3.1 Screed drying........................... 106 7 Decommissioning ............................107 7.1 Out of service for long periods ......................107 7.2 Disassembly............................107 7.3 Disposal ..............................107 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 4: General

    Froling. On commissioning by FROLING Customer Service the validity of the delivery certificate will be noted on the customer service record. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 5: Safety

    The dangerous situation may occur and if measures are not observed it will lead to minor injuries. NOTICE The dangerous situation may occur and if measures are not observed it will lead to damage to property or pollution. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 6: Qualification Of Assembly Staff

    You must ensure that staff have the protective equipment specified by accident prevention regulations! ▪ During transport, erection and installation: - wear suitable work wear - wear protective gloves - wear safety shoes (min. protection class S1P) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 7: Design Information

    Water quality for heating, steam, cooling and air conditioning systems (Switzerland) UNI 8065 Technical standard regulating hot water preparation. DM 26.06.2015 (Ministerial Decree specifying the minimum requirements) Follow the instructions of this standard and any related updates. (Italy) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 8: Regulations And Standards For Permitted Fuels

    ▪ The system must be protected against gnawing and nesting by animals (such as rodents) ▪ No flammable materials in proximity to the system ▪ Observe national and regional regulations regarding the installation of smoke detectors and carbon monoxide detectors M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 9: Chimney Connection/Chimney System

    EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever possible, damage caused by seepage, insufficient feed pressure and condensation. Please note within the permissible operating range of the boiler flue gas temperatures lower than 160K above room temperature may occur. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 10: Connection Line To The Chimney

    ▪ 1.5 x nominal diameter of connection line for radiation shield with rear ventilation, but at least 200 mm (NM) NOTICE! The minimum distances must be observed in accordance with the standards and guidelines applicable in the region M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 11: Measuring Port

    NOTICE! Install the draught limiter directly under the mouth of the flue duct, as there is persistent under-pressure at this point, which largely prevents the escape of dust from the draught limiter. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 12: Combustion Air

    The combustion air is taken from the installation site. The unpressurised flow of the required air quantity must be ensured accordingly. Boiler in room air-dependent operation Air extraction system (such as centralised dust extraction system, room ventilation) Under-pressure monitoring system Combustion air supply from outside M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 13 The installation site must have a minimum volume in accordance with the applicable regional standards. Note on standards Austria: OIB Guideline 3 - Hygiene, health and environmental protection Germany: Model Firing Ordinance (MFeuV) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 14: Domestic Hot Water

    1. For calculating the specific system volume, the smallest individual heating capacity is to be used for systems with several heat generators. 2. In systems with several heat generators with different specific water contents, the smallest specific water content is decisive in each case. M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 15 (TIP: system separation) ▪ Check the antifreeze dosage regularly according to the manufacturer's instructions ▪ Dispose of frost-protected heat transfer medium at the end of its shelf life and refill the system M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 16: Pressure Maintenance Systems

    Take the following precautions: r Regulations stipulate the use of a return temperature control. Ä The minimum return temperature is 60 °C. We recommend fitting some kind of control device (e.g. thermometer). M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 17: Technology

    Total width including fittings 2780 2990 Width, boiler including insulation 2195 2495 Width, combustion chamber ash container 1165 Total length including fittings 3340 3595 Length, combustion chamber ash container Length, stoker unit 1050 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 18: Components And Connections

    WOS drive ▪ TM 320: rear ▪ TM: 400-550: front Safety heat exchanger connection 3/4" ET 3/4" ET Air vent heat exchanger connection 1/2“ IT 1/2“ IT Stoker unit Combustion chamber ash removal drive M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 19: Technical Data

    2. Boiler efficiency in relation to heating value (NCV) 3. May vary depending on the system, see electrical diagram 4. Noise level in the pipe after the induced draught 5. Sound pressure level determined at 1m alongside the connected fan M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 20 1. Boiler efficiency in relation to the condenser (GCV) 2. Specified emission values refer to dry flue gas with an oxygen content of 10 % and under standard conditions at 0°C and 1013 bars M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 21 TM 320 TM 400 TM 450 Testing institute TÜV Test report no. 23-IN-AT-UW-OÖ-EX-048/3 Date of issue 22.05.2023 1. TÜV AUSTRIA SERVICES GMBH, Industry & Energy, Environmental Protection Business Unit, Wiener Bundesstraße 8, A-4060 Leonding M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 22 4. Noise level in the pipe after the induced draught 5. Sound pressure level determined at 1m alongside the connected fan 6. Detailed information on the fuel can be found in the operating instructions in the section entitled “Permitted fuels” M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 23 1. Boiler efficiency in relation to the condenser (GCV) 2. Specified emission values refer to dry flue gas with an oxygen content of 10 % and under standard conditions at 0°C and 1013 bars M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 24: Boiler Data For Planning The Flue Gas System

    Flue gas temperature at nominal load °C Flue gas temperature at partial load - volume concentration at nominal load / partial 11.3 / 11.3 load -Volume concentration at nominal load/partial load 9 / 9 M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 25 (0°C, 1013 mbar) Flue gas gravimetric flow rate for wood pellets based kg/h 1140 on dry flue gas at standard temperature and pressure (0°C, 1013 mbar) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 26: Assembly

    Store components at a protected location, which is dry and free from dust Ä Damp conditions and frost can damage components, particularly electric ones! 5.3 Positioning r Secure the slings or similar lifting gear to the attachment points and position the boiler M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 27: Installing The Heat Exchanger

    Remove the blanking plate on the underside of the combustion chamber r Fit the underfloor ash removal system adapter and the seal r Secure the ash duct on the left and right of the combustion chamber using blanking plates M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 28: Setting Up In The Boiler Room

    ▪ Observe the applicable standards and regulations when setting up the system! ▪ Comply with additional standards for noise protection! (ÖNORM H 5190 - Noise protection measures) Item 400-550 1000 1000 3100 3300 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 29: Installing The Boiler

    The only differences in installation for the TM 320 as compared to the TM 400-550 are described separately in the section entitled “Mounting the insulating side panels”. Ü "Installing the insulating side panels" [} 50] M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 30: Installing The Grate Drive

    Ä With the help of a suitable tool, position the crank shaft so that the slot is aligned with the slot of the gearbox r Slide the fitted key into the slot and fit the shaft retainer - hexagonal screw M10 x 25 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 31: Assembling The Stoker Unit

    Remove the blanking plug from the highest point of the geared motor and insert the vent screw that is supplied r Fit the discharge system (feed screw, etc.) according to the installation instructions enclosed M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 32: Installing The Hydraulic Stoker Unit (Optional)

    Mount the burn back sliding valve including the gasket on to the hydraulic stoker, and use the adjustable foot to align it - 12x hexagon screws M12 x 45 r Fit the discharge system (feed screw, etc.) according to the installation instructions enclosed M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 33: Bolting Together The Combustion Chamber And Heat Exchanger

    Ä Turbomat 320: Marking “320” (A) points to the hole (C) on the ash removal flange which is nearest to the locking bolt (D) Ä Turbomat 400-550: Marking “500” (B) points to the hole (C) on the ash removal flange which is nearest to the locking bolt (D) M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 34 Check the distance between the heat exchanger and the combustion chamber Ä A – bottom: 31 mm Ä B – top: 88 mm Ä Maximum permissible deviation: +/- 6 mm r Ensure the entire system is level by adjusting the feet (C) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 35: Assembling The Case Cooling Duct (Optional)

    Install the case cooling duct to the high-temperature hose between the heat exchanger and the combustion chamber - 4x hexagon screws M8 x 25 (heat exchanger) - 2x hexagon screws M8 x 16 (combustion chamber) M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 36 Insert the cover plate (F) on to the air damper and attach it to the duct - 4x hexagonal screws M8 x 25 r Mount the torque support (G) for the servo-motor on to the cover plate - 2x hexagonal nuts M8 x 16 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 37: Change Over The Wos Rods To Suit The Heat Exchanger On The Left (Turbomat Tm 320)

    Turn the WOS shaft 180°, reinsert it from the opposite side carrying the washer and push it through r Replace the bearing bush and blanking plug that you removed previously on the opposite side M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 38: Fitting Various Attachment Parts

    Attach the tension springs to the clamping hook and WOS lever r Attach the motor mount for the WOS drive to the threaded studs on the heat exchanger - 4x hexagonal nuts M8 yellow galvanised M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 39: Removing The Different Blanking Plugs

    Remove the blanking plug for connecting the slide-on duct cooling (B) from the back of the heat exchanger r Remove the blanking plug and seal the additional immersion sleeve (C) under the flow Where required: temperature sensor on the outside of the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 40: Assembling The Insulation Floor Base Frame

    - 2x raised head screws M6 x 12 r Fit the lengthways struts to both sides of the combustion chamber - 4x raised head screws M6 x 12 per lengthways strut r Slide the floor insulation under the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 41 - 2x raised head screws M6 x 12 (cross piece for the combustion chamber) Ä Ensure that the lugs on the cross-pieces and lengthways struts on the combustion chamber slot into each other correctly M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 42 Fit the hexagonal screws to the entire base frame to provide support- 18x hexagonal screws M8 x 40 - 18x hexagonal screws M8 x 40 r Fit the upper frame element in the middle of the combustion chamber - 2x hexagon screws M8 x 25 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 43: Assembling The Flange For The Heat Exchanger Ash Removal System

    Wrap thermal insulation over ash removal flanges at the front and back and secure with three tension springs r Secure rectangular thermal insulation between the ash removal flanges at the front and back with two tension springs M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 44 Lay the thermal insulation mat over the combustion chamber from the front r Lay the thermal insulation mat over the back of the combustion chamber and attach to the front thermal insulation mat using tension springs M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 45 Ä Maintenance area under the moving grate r Position the thermal insulation mats on the side of the combustion chamber and fix them in place using tension springs M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 46: Assembling The Fgr Duct

    Position the thermal insulation mat on the back of the combustion chamber and fix in place using tension springs 5.5.14 Assembling the FGR duct r Remove the blanking flange and install the FGR duct - 12x hexagonal screws M8 x 25 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 47: Assembling The Upper Insulation Base Frame

    Mount the support elements on to the front and rear lengthways struts opposite the heat exchanger - 2x raised head screws M6 x 12 Ä The lugs must be aligned properly! Ä Partially tighten the screws M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 48 Fit the cross-pieces at the front and back of the combustion chamber to the lengthways struts - 4x raised head screws M6 x 12 to each cross-piece Ä Partially tighten the screws M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 49 Mount the cross-pieces at the back and front of the heat exchanger to the lengthways strut of the combustion chamber - 7x raised head screws M6 x 12 Ä Partially tighten the screws M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 50: Installing The Insulating Side Panels

    Align the frame and tighten all the screws on the frame element 5.5.16 Installing the insulating side panels The procedures for assembling the insulating side panels on the Turbomat TM 320 and TM 400/500/550 are different. Ü "Turbomat TM 320" [} 51] Ü...
  • Page 51 Cut the pre-punched blanking around the connection to the slide-on duct cooling (E) and drainage (F) from the insulation r Hang the insulating side panel on the back of the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 52 Optional: Cut out and remove the thermal insulation around the combustion chamber ash removal (B) r Hang the insulating side panels on the front outside of the combustion chamber M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 53 Install the cover plate with STL on the insulating side panel - 6x raised head screws M4 x 10 r Run all the cables from the sensors out through the insulation r Hang the insulating side panel on the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 54 - 6x raised head screws M4 x 10 Ä The angled part must be on the outside of the combustion chamber Ä Turn the plate 180° when installing the heat exchanger on the left M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 55 Optional: Cut out the pre-punched blanking around the slide-on duct automatic ignition (B) insulation r Install the insulating side panel above the slide-on duct - 5x raised head screws M4 x 10 M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 56 Cut the pre-punched blanking around the connection to the slide-on duct cooling (B) and drainage (C) from the insulation r Hang the insulating side panels on the back of the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 57 Optional: Cut out and remove the thermal insulation around the combustion chamber ash removal (B) r Hang the insulating side panels on the front outside of the combustion chamber M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 58 Install the cover plate with STL on the insulating side panel - 6x raised head screws M4 x 10 r Run all the cables from the sensors out through the insulation r Hang the insulating side panels on the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 59 - 6x raised head screws M4 x 10 Ä The angled part must be on the outside of the combustion chamber Ä Turn the plate 180° when installing the heat exchanger on the left M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 60 Optional: Cut out the pre-punched blanking around the slide-on duct automatic ignition (B) insulation r Install the insulating side panel above the slide-on duct - 5x raised head screws M4 x 10 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 61: Installing The Underpressure Controller

    Attach a silicone hose with a hose clamp (E) to the hose nipple (C) and attach the underpressure transmitter (D) Ä Use port “P2” of the underpressure transmitter Ä Do not remove the red reducer (F) plug! M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 62: Mount The Fgr Underpressure Controller (At The Fgr Branch Before The Induced Draught Fan)

    Insert the combustion chamber overpressure monitor (C) and fix loosely with fixing screws r Screw in the flanged pipe (D) r Mount the mating flange (E) - 2x hexagon screws M8 x 20 for each mating flange M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 63: Installing The Air Flap Actuators

    Press the unlock fitted key (2) and turn the drive for the shaft to the air duct (3) in the anti-clockwise direction as far as the stop r Fit the servo-motor for primary air (A) and secondary air (B) r Fit the servo-motor for tertiary air (C) M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 64 Close the air flaps by turning anti-clockwise r Slide the servo-motor on the shaft of the air flap and secure with torque support Ä Caution: Fit the servo-motor with the “L” (C) motor side at the front M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 65: Assembling Different Cover Plates

    - raised head screws M4 x 10 Ä If an (optional) jacket cooling is installed, the pre-punched blanking for the jacket cooling servo-motor must be cut out at the two-part cover plate (A) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 66: Installing The Heat Exchanger Ash Removal Unit

    If the heat exchanger on the right, the chain tensioner (B) faces upwards. If the heat exchanger on the left, the chain tensioner faces downwards. M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 67 Insert the flange plate with the ash screw into the heat exchanger on the back of the boiler and fix it in place with screws - 4x hexagon screws M8 x 25 M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 68 Assemble the ash removal unit flange as shown in the figure below: M8x25 hexagonal screw Ash removal unit flange Spring washer Locking lever Bushing M8 toothed washer M8 nut Plastic grip M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 69 Fit both safety switches complete with brackets to the insulating side panel, and align them - 2x raised head screws M4 x 10 per bracket Ä Do not fully tighten the screws yet M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 70: Fitting The Combustion Chamber Ash Removal Unit (Optional)

    If the heat exchanger is mounted on the left, before you start assembly modify the ash removal unit flange as follows: Version with heat exchanger on the left: r Remove the lever from the ash removal unit flange, turn it over and then refit it M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 71 Ä Do not fully tighten the screws yet r Slide the sensors into the clamping plate Prepare the geared motor: r Remove the shipping clamp from the geared motor r Fit the vent screw (supplied) to the highest point M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 72 Push the lever on the side of the ash removal unit flange downwards to lock the ash container in place r Push the key plate into the safety switch r Set the safety switch so that the key plate engages correctly r Tighten the screws on the safety switch M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 73: Fitting The Wos Drive

    Fix the sensor (G) for the function monitoring to the bracket (F) r Set the sensor (G) for the function monitoring as follows: Ä Distance between sensor (G) and WOS lever: 4-5mm M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 74 Insert the retainer ring into the rear shaft slot at the front of the heat exchanger r Smear the front of the drive shaft up to the Circlip with copper paste IMPORTANT! Use Circlips only on the front face of the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 75 (Fröling part no. 68982) Ä Perform two strokes of the manual grease press r Insert the two retaining rings into the shaft slots IMPORTANT! Use Circlips only on the front face of the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 76 Ä If the optional jacket cooling is fitted, also cut out the pre-punched area (A) r Position the thermal insulation on the heat exchanger and fix it in place using tension springs (D) M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 77 - 1x M8 x 25 hexagon head screw r Position the thermal insulation and fix it in place using tension springs r Mount the cover plate on the cladding - 4x M4 x 10 raised-head screws M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 78 - 1x Ø 20 x 116 split pin and cotter pin r Mount the unit on the bracket - 2x M8 x 20 round head screws Heat exchanger on the right Heat exchanger on the left M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 79 Mount the sensor retaining plate on to the suspension plate - 2x M8 x 20 round-head screws r Mount the proximity switch on the sensor retaining plate r Gap between proximity sensor and drive lever: approx. 5 mm M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 80 Align the bearing bracket (A) so that the follower pin (B) of the linear drive is positioned in the centre of the cut-out on the drive lever IMPORTANT! For alignment purposes, the linear drive must be fully retracted r Smear the drilled bush with copper paste M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 81 Heat exchanger on the left r Mount the upper cover on the cladding - 8x M4 x 10 raised-head screws r Mount the front cover on the top face - 3x M5 x 12 captive screws M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 82 Smear the flange bearing with high-temperature grease such as Blasolube 306 (Fröling part no. 68982) Ä Perform two strokes of the manual grease press r Install the cover - 1x M4 x 10 raised-head screw M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 83: Fitting The Fgr Blower Fan

    Mount the FGR bracket and reinstall the thermal insulation - 3x M8 hexagonal nuts - 3x hexagonal screws M8 x 35 180° r Remove the drive assembly from the FGR blower fan, rotate 180° and re-fit Ä Makes the connection easier M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 84 Fit 1x flue pipe compensator to each of the side and underside of the FGR blower fan - 8x hexagonal screws M10 x 30 per compensator Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 85 - 10x raised head screws M4 x 10 r Fit the cover plate on the inspection plate on the side of the pipe bend cover - 6x raised head screws M5 x 12 For the Turbomat TM 400-550: M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 86: Fitting The Intermediate Piece (When Using An Electrostatic Precipitator)

    Install the T-piece between the FGR blower fan and intermediate piece - 8x hexagon screws M10 x 30 per connection NOTICE! Insulate pipework on site! 5.5.27 Installing the induced draught fan r Install the induced draught fan - 4x hexagonal screws M8 x 25 M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 87 Ä Use spacers to align the induced draught fan and FGR blower fan if necessary Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation NOTICE! The connection between the ID fan and FGR blower fan (T-piece) must be insulated by the customer! M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 88 Cut out the pre-punched blanking for the ash removal and motor on the cover plate on the side of the combustion chamber r Fit the cover plates on each side of the induced draught fan flange to the insulation - 4x raised head screws M4 x 10 M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 89: Installing The Combustion Air Fan

    Remove the heat insulation mats r Insert the immersion sleeve r Slide the sensor (length: 200 mm) into the immersion sleeve and fix in place with screws r Re-attach the heat insulation mat and fit the cover plate M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 90: Assembling The Automatic Ignition

    Insert the fibreglass braid (E) and cap (F) into the ignition fan (G) r Insert the ignition fan (G) into the double nipple (B) and fix in place with the cap (F) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 91: Assembling The Insulated Doors And Covers

    Close the doors and as you do so slide the key plates so that they engage smoothly with the door contact switch r Fix the key plates in position. Open and close the door several times and check that the door contact switch has properly engaged M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 92 Fit the covers to the combustion space and combustion chamber doors and align them - 4x hexagonal screws M8 x 16 for each cover r Attach the spherical handle to the combustion chamber inspection glass M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 93 M16 hexagonal washers r Place a washer on each of the two central threaded studs and secure each of them with a M16 hexagonal nut r Place both insulating covers on the heat exchanger M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 94: Connect The Electrostatic Precipitator (Optional)

    ▪ B – Upper flue gas connection: Clean gas outlet (pipe to the induced draught) r Refer to the enclosed instructions for the electrostatic precipitator for all steps pertaining to installation and operation M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 95: Hydraulic Connection

    ▪ Unhindered and safe escape of the steam or water that is released must be ensured Return temperature control Diaphragm expansion tank M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 96 NOTICE! Omitted if a water shortage safety device (9) is integrated in the installation Heat exchanger air vent ▪ Connection of the connection line to the external air vent system (e.g. quick vent valve) M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 97: Connecting Up The Slide-On Duct Cooling

    2.5 m 9 Safety valve DN15 General requirement: All pipe connections must be capable of being shut off and disassembled for maintenance work. Do not employ any press-fit connections. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 98: Power Connection And Wiring

    Tie any loose hanging cables to the drive motors using cable ties. The cables must not come into contact with the stoker duct! CAUTION! Lay the cables from components without risk of stumbling! NOTICE! To save from damage use cable ducts or conduits for laying! M0691924_en | Installation instructions Turbomat TM 320-550...
  • Page 99 ▪ Entire top of boiler (heat exchanger and combustion chamber) ▪ Entire front of boiler ▪ Minimum distance of 150 mm to insulation of the FGR duct ▪ All areas of the following graphics which are marked grey: M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 100: Final Installation Steps

    Ä If the paper cannot be removed: the door is sealed. Ä If the paper can be removed: the door is not sealed properly - tighten the locking hook! Ü "Adjusting the doors" [} 101] M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 101: Adjusting The Doors

    Loosen the nut on the locking hook r Tighten or loosen the locking hook as required r Fix in place using lock-nuts M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 102: Commissioning

    Check that the drives and servo motors are working and turning in the right direction NOTICE! Check the digital and analogue inputs and outputs - See the instruction manual for the boiler controller. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 103: Initial Startup

    ENplus / DINplus certification scheme General note: Before refilling the store, check for pellet dust and clean if necessary. TIP: Fit the Froling PST pellet deduster for separating the dust particles contained in the return air M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 104: Wood Shavings

    Therefore: r If the fuel is changed (e.g. from wood chips to pellets), the system must be reset by Froling customer services. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 105: Non-Permitted Fuels

    If the fireclay in the combustion chamber needs to be screed dried: r Provide the following quantities of dry firewood: Ä Systems up to 250 kW: ¼ m³ Ä Systems up to 500 kW: ½ m³ Ä Systems up to 1500 kW: 1 m³ M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 106: Screed Drying

    Close the combustion chamber door. r Leave the boiler in this state for a few hours (ideally overnight). The boiler can then be used in accordance with the operating instructions ("Operating the system" section). M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 107: Decommissioning

    Ensure that they are disposed of in an environmentally friendly way in accordance with waste management regulations in the country (e.g. AWG in Austria) r You can separate and clean recyclable materials and send them to a recycling centre. M0691924_en | Installation instructions Turbomat TM 320-550...

  • Page 108: Manufacturer's Address

    Manufacturer’s address Froling srl Froling SARL Fröling Heizkessel- und Zweigniederlassung Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...

This manual is also suitable for:

Turbomat tm 400Turbomat tm 450Turbomat tm 500Turbomat tm 550

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