Fröling TM 500 Manuals

Manuals and User Guides for Fröling TM 500. We have 3 Fröling TM 500 manuals available for free PDF download: Installation Instructions Manual, Operating Instructions Manual

Fröling TM 500 Installation Instructions Manual (108 pages)

Brand: Fröling | Category: Boiler | Size: 25 MB

Table of Contents
2
General
4
Safety
5
Hazard Levels of Warnings
5
Qualification of Assembly Staff
6
Personal Protective Equipment for Assembly Staff
6
Design Information
7
Overview of Standards
7
General Standards for Heating Systems
7
Standards for Structural and Safety Devices
7
Standards for Heating Water
7
Regulations and Standards for Permitted Fuels
8
Installation and Approval
8
Installation Site
8
Chimney Connection/Chimney System
9
Connection Line to the Chimney
10
Measuring Port
11
Draught Limiter
11
Combustion Air
12
General Requirement
12
Room Air-Independent Operation
12
Domestic Hot Water
14
Pressure Maintenance Systems
16
Return Lift
16
Technology
17
Dimensions
17
Components and Connections
18
Technical Data
19
Boiler Data for Planning the Flue Gas System
24
Assembly
26
Transport
26
Temporary Storage
26
Positioning
26
Installing the Heat Exchanger
27
Fitting the Underfloor Ash Removal System (Optional)
27
Setting up in the Boiler Room
28
Moving the Boiler in the Boiler Room
28
Operating and Maintenance Areas of the Equipment
28
Installing the Boiler
29
General Information
29
Installing the Grate Drive
30
Assembling the Stoker Unit
31
Installing the Hydraulic Stoker Unit (Optional)
32
Fitting the Burn Back Slide Valve
32
Bolting Together the Combustion Chamber and Heat Exchanger
33
Assembling the Case Cooling Duct (Optional)
35
Change over the WOS Rods to Suit the Heat Exchanger on the Left (Turbomat TM 320)
37
Fitting Various Attachment Parts
38
Removing the Different Blanking Plugs
39
Assembling the Insulation Floor Base Frame
40
Assembling the Flange for the Heat Exchanger Ash Removal System
43
Fitting Thermal Insulation to the Boiler
43
Assembling the FGR Duct
46
Assembling the Upper Insulation Base Frame
47
Installing the Insulating Side Panels
50
Installing the Underpressure Controller
61
Mount the FGR Underpressure Controller (at the FGR Branch before the Induced Draught Fan)
62
Installing the Combustion Chamber Overpressure Monitor and Temperature Sensor
62
Installing the Air Flap Actuators
63
Assembling Different Cover Plates
65
Installing the Heat Exchanger Ash Removal Unit
66
Fitting the Combustion Chamber Ash Removal Unit (Optional)
70
Fitting the WOS Drive
73
Fitting the FGR Blower Fan
83
Fitting the Intermediate Piece (When Using an Electrostatic Precipitator)
86
Installing the Induced Draught Fan
86
Installing the Combustion Air Fan
89
Fitting the Temperature Sensor under the Moving Grate
89
Assembling the Automatic Ignition
90
Assembling the Insulated Doors and Covers
91
Connect the Electrostatic Precipitator (Optional)
94
Hydraulic Connection
95
Connections for the Safety Devices
95
Connecting up the Slide-On Duct Cooling
97
Power Connection and Wiring
98
Potential Equalisation
98
Laying of Cables
98
Final Installation Steps
100
Setting and Checking the Seal on the Doors
100
Adjusting the Doors
101
Commissioning
102
Before Commissioning / Configuring the Boiler
102
Initial Startup
103
Permitted Fuels
103
Wood Shavings
104
Changing the Fuel
104
Non-Permitted Fuels
105
Heating up for the First Time
105
Screed Drying
106
Decommissioning
107
Out of Service for Long Periods
107
Disassembly
107
Disposal
107
Manufacturer's Address
108
Installer's Address
108

Fröling TM 500 Installation Instructions Manual (100 pages)

Brand: Fröling | Category: Industrial Equipment | Size: 24 MB

Table of Contents
2
1 General

4
2 Safety

5
3 Design Information

7
4 Technology

15
- Dimensions
  15
- Components and Connections
  16
- Technical Data
  17
  - Tm 320-450
    17
  - Tm 500-550
    19
  - Boiler Data for Planning the Flue Gas System
    21
5 Assembly

22
6 Commissioning

94
- Before Commissioning / Configuring the Boiler
  94
- Initial Startup
  95
  - Permitted Fuels
    95
  - Non-Permitted Fuels
    97
- Heating up for the First Time
  97
  - Screed Drying
    98
7 Decommissioning

99
- Out of Service for Long Periods
  99
- Disassembly
  99
- Disposal
  99

Fröling TM 500 Operating Instructions Manual (72 pages)

Wood chip boiler

Brand: Fröling | Category: Boiler | Size: 6 MB

Table of Contents
2
General
5
Product Overview
6
Safety
8
Hazard Levels of Warnings
8
Pictograms Used
9
General Safety Information
10
Permitted Uses
11
The Clean Air Act 1993 and Smoke Control Areas
11
Permitted Fuels
11
Wood Chips
11
Wood Pellets
13
Wood Shavings
13
Miscanthus
13
Changing the Fuel
14
Non-Permitted Fuels
14
Qualification of Operating Staff
14
Protective Equipment for Operating Staff
14
Safety Devices
16
External Safety Devices
17
Hydraulic Chamber Safety Switch
17
Guardrail
17
Residual Risks
18
Emergency Procedure
20
Overheating of the System
20
Smell of Flue Gas
20
Fire in the System
20
Notes for Operating a Heating System
21
Installation and Approval of the Heating System
21
General Information for Installation Room (Boiler Room)
21
Requirements for Central Heating Water
22
Notes for Using Pressure Maintenance Systems
24
Return Lift
24
Use with Storage Tank
25
Chimney Connection/Chimney System
25
Operating the System Assembly and Initial Startup
26
Filling the Store Space with Fuel
27
Loading of Fuel for a Partially Emptied Store with Rotary Agitator
28
Loading Fuel in an Empty Store Space with a Rotary Agitator
28
Rotary Agitator with Combined Drive System
29
Rotary Agitator with Separate Drive System (Optional)
30
Blowing in Fuel for a Partially Emptied Store with Rotary Agitator
30
Blowing in Fuel for an Empty Store with Rotary Agitator
31
Rotary Agitator with Combined Drive System
32
Rotary Agitator with Separate Drive System (Optional)
32
Blowing in Pellets for a Store with Pellet Screw
32
Loading Fuel in a Store Space with a Sliding Floor Discharge Unit
33
Loading Fuel in a Store Space with a Horizontal Screw Discharge Unit
34
Loading Fuel in a Store Space with an Inclined Screw Discharge Unit
34
Drainage of Fuel Store
34
Heating up the Boiler
35
Switching on the Power Supply
35
Switching on the Boiler
35
Regulating the Boiler
35
Switching off the Boiler
35
Switching off the Power Supply
36
Servicing the System
37
General Information on Servicing
37
Required Tools
39
Maintenance Work by the Operator
40
Inspection
40
Checking the System Pressure
40
Checking the Thermal Discharge Safety Device
40
Checking the Safety Valve
40
Checking the Geared Motors
40
Checking the Quick Vent Valve
41
Checking the Draught Controller Flap
41
General Weekly Inspection
41
Cleaning
42
Emptying the Combustion Chamber Ash Container
42
Emptying the Ash Container in the Heat Exchanger
43
Cleaning the Combustion and Burning Chamber
45
Periodic Inspection and Cleaning
48
Periodic Inspection and Cleaning (Approx. 1,000 Hrs)
49
Cleaning the Ash from the Heat Exchanger
50
Cleaning the Flue Gas Temperature Sensor
51
Cleaning the Heat Exchanger
51
Cleaning the Flue Gas Recirculation (FGR) Duct
52
Lubricate the Stoker Bearings
54
Cleaning the Area under the Moving Grate
54
Periodic Inspection and Cleaning (Approx. 3,000 Hrs)
55
Cleaning the Fireclay Elements
56
Setting and Checking the Seal on the Doors
57
Adjusting the Doors
58
Cleaning the FGR Blower Fan
58
Cleaning the Induced Draught Fan
58
Checking the Heat Exchanger Ash Removal Drive
59
Check the Igniter Tube
59
Cleaning the Secondary Air Duct
60
Checking the Underpressure Controller
60
Cleaning the Combustion Air Blower Fan
61
Checking the Combustion Chamber Overpressure Sensor
61
Lubricating the Bearings
62
Checking the Flue Gas Pipe
62
Maintenance Work by Technicians
62
Cleaning the Lambda Probe
63
Maintenance Instructions for Hydraulic System
64
Emissions Measurement by Chimney Sweep or Regulatory Body
65
Switch on the System
65
Start Emissions Measurement
65
Replacement Parts
66
Disposal Information
66
Disposal of the Ash
66
Disposal of System Components
66
Troubleshooting
67
General Faults in the Power Supply
67
Behaviour of System after a Power Failure
67
Excessive Temperature
67
Faults with Fault Message
68
Procedure for Fault Messages
68
Notes
69
Appendix Addresses
72
Address of Manufacturer
72
Customer Service
72
Address of the Installer
72

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Fröling TM 500 Manuals

Fröling TM 500 Installation Instructions Manual (108 pages)

Table of Contents

Fröling TM 500 Installation Instructions Manual (100 pages)

Table of Contents

1 General

2 Safety

3 Design Information

4 Technology

5 Assembly

6 Commissioning

7 Decommissioning

Fröling TM 500 Operating Instructions Manual (72 pages)

Table of Contents

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