Fröling Turbomat TM 320 Installation Instructions Manual
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Fröling Turbomat TM 320 Installation Instructions Manual

Fröling Turbomat TM 320 Installation Instructions Manual

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Installation instructions
Turbomat TM 320-550
Translation of original German version of installation instructions for technicians.
Read and follow all instructions and safety instructions.
All errors and omissions excepted.
M0691823_en | Edition 12/07/2023

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Summary of Contents for Fröling Turbomat TM 320

  • Page 1 Installation instructions Turbomat TM 320-550 Translation of original German version of installation instructions for technicians. Read and follow all instructions and safety instructions. All errors and omissions excepted. M0691823_en | Edition 12/07/2023...

  • Page 2: Table Of Contents

    5.5.6 Bolting together the combustion chamber and heat exchanger..........29 5.5.7 Assembling the case cooling duct (optional)................31 5.5.8 Change over the WOS rods to suit the heat exchanger on the left (Turbomat TM 320).... 33 5.5.9 Fitting various attachment parts....................34 5.5.10 Removing the different blanking plugs..................
  • Page 3 6.3 Heating up for the first time ........................97 6.3.1 Screed drying..........................98 7 Decommissioning ............................99 7.1 Out of service for long periods ......................99 7.2 Disassembly............................99 7.3 Disposal ..............................99 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 4: General

    Froling. On commissioning by FROLING Customer Service the validity of the delivery certificate will be noted on the customer service record. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 5: Safety

    The dangerous situation may occur and if measures are not observed it will lead to minor injuries. NOTICE The dangerous situation may occur and if measures are not observed it will lead to damage to property or pollution. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 6: Qualification Of Assembly Staff

    You must ensure that staff have the protective equipment specified by accident prevention regulations! ▪ During transport, erection and installation: - wear suitable work wear - wear protective gloves - wear safety shoes (min. protection class S1P) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 7: Design Information

    Water quality for heating, steam, cooling and air conditioning systems (Switzerland) UNI 8065 Technical standard regulating hot water preparation. DM 26.06.2015 (Ministerial Decree specifying the minimum requirements) Follow the instructions of this standard and any related updates. (Italy) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 8: Regulations And Standards For Permitted Fuels

    ▪ Installation at altitude higher than 2000 metres above sea level only after consultation with the manufacturer ▪ The system must be protected against gnawing and nesting by animals (such as rodents) ▪ No flammable materials in proximity to the system M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 9: Chimney Connection/Chimney System

    EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever possible, damage caused by seepage, insufficient feed pressure and condensation. Please note within the permissible operating range of the boiler flue gas temperatures lower than 160K above room temperature may occur. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 10: Connection Line To The Chimney

    ▪ 1.5 x nominal diameter of connection line for radiation shield with rear ventilation, but at least 200 mm (NM) NOTICE! The minimum distances must be observed in accordance with the standards and guidelines applicable in the region M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 11: Measuring Port

    NOTICE! Install the draught limiter directly under the mouth of the flue line, as the pressure is constantly low at this point. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 12: Domestic Hot Water

    1. For calculating the specific system volume, the smallest individual heating capacity is to be used for systems with several heat generators. 2. In systems with several heat generators with different specific water contents, the smallest specific water content is decisive in each case. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 13: Pressure Maintenance Systems

    These systems offer no oxygen removal for the purposes of corrosion control as required by VDI 2035 and in the interests of corrosion protection should not be used. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 14: Storage Tank

    Take the following precautions: r Regulations stipulate the use of a return temperature control. Ä The minimum return temperature is 60 °C. We recommend fitting some kind of control device (e.g. thermometer). M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 15: Technology

    Total width including fittings 2780 2990 Width, boiler including insulation 2195 2495 Width, combustion chamber ash container 1165 Total length including fittings 3340 3595 Length, combustion chamber ash container Length, stoker unit 1050 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 16: Components And Connections

    WOS drive ▪ TM 320: rear ▪ TM: 400-550: front Safety heat exchanger connection 3/4" ET 3/4" ET Air vent heat exchanger connection 1/2“ IT 1/2“ IT Stoker unit Combustion chamber ash removal drive M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 17: Technical Data

    1. Detailed information on the fuel can be found in the operating instructions in the section entitled “Permitted fuels” 2. For hydraulic feeders: P16S-P63 Regulation (EU) 2015/1189 – ηs in [%] Heating space annual rate of use ηs (wood chips) Heating space annual rate of use ηs (pellets) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 18 1. The emissions of dust, gaseous organic compounds, carbon monoxide and nitrogen oxides are stated in a standardised form based on dry flue gas with a oxygen content of 10 % and under standard conditions at 0°C and 1013 millibar M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 19: Tm 500-550

    1. Detailed information on the fuel can be found in the operating instructions in the section entitled “Permitted fuels” 2. For hydraulic feeders: P16S-P63 Regulation (EU) 2015/1189 – ηs in [%] Heating space annual rate of use ηs (wood chips) Heating space annual rate of use ηs (pellets) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 20 1. The emissions of dust, gaseous organic compounds, carbon monoxide and nitrogen oxides are stated in a standardised form based on dry flue gas with a oxygen content of 10 % and under standard conditions at 0°C and 1013 millibar M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 21: Boiler Data For Planning The Flue Gas System

    Required feed pressure at outlet of induced draught housing at partial load mbar 0.02 Recommended maximum chimney draught mbar Flue gas pipe diameter FGR pipe diameter 1. TM 500 with 501 kW nominal output is available only in the UK M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 22: Assembly

    Store components at a protected location, which is dry and free from dust Ä Damp conditions and frost can damage components, particularly electric ones! 5.3 Positioning r Secure the slings or similar lifting gear to the attachment points and position the boiler M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 23: Installing The Heat Exchanger

    Remove the blanking plate on the underside of the combustion chamber r Fit the underfloor ash removal system adapter and the seal r Secure the ash duct on the left and right of the combustion chamber using blanking plates M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 24: Setting Up In The Boiler Room

    ▪ Observe the applicable standards and regulations when setting up the system! ▪ Comply with additional standards for noise protection! (ÖNORM H 5190 - Noise protection measures) Item 400-550 1000 1000 3100 3300 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 25: Installing The Boiler

    The only differences in installation for the TM 320 as compared to the TM 400-550 are described separately in the section entitled “Mounting the insulating side panels”. Ü "Installing the insulating side panels" [} 46] M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 26: Installing The Grate Drive

    Ä With the help of a suitable tool, position the crank shaft so that the slot is aligned with the slot of the gearbox r Slide the fitted key into the slot and fit the shaft retainer - hexagonal screw M10 x 25 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 27: Assembling The Stoker Unit

    Remove the blanking plug from the highest point of the geared motor and insert the vent screw that is supplied r Fit the discharge system (feed screw, etc.) according to the installation instructions enclosed M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 28: Installing The Hydraulic Stoker Unit (Optional)

    – follow the installation diagram! r Mount the burn back sliding valve including the gasket on to the hydraulic stoker, and use the adjustable foot to align it - 12x hexagon screws M12 x 45 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 29: Bolting Together The Combustion Chamber And Heat Exchanger

    Ä Turbomat 320: Marking “320” (A) points to the hole (C) on the ash removal flange which is nearest to the locking bolt (D) Ä Turbomat 400-550: Marking “500” (B) points to the hole (C) on the ash removal flange which is nearest to the locking bolt (D) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 30 Check the distance between the heat exchanger and the combustion chamber Ä A – bottom: 31 mm Ä B – top: 88 mm Ä Maximum permissible deviation: +/- 6 mm r Ensure the entire system is level by adjusting the feet (C) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 31: Assembling The Case Cooling Duct (Optional)

    Install the case cooling duct to the high-temperature hose between the heat exchanger and the combustion chamber - 4x hexagon screws M8 x 25 (heat exchanger) - 2x hexagon screws M8 x 16 (combustion chamber) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 32 Insert the cover plate (F) on to the air damper and attach it to the duct - 4x hexagonal screws M8 x 25 r Mount the torque support (G) for the servo-motor on to the cover plate - 2x hexagonal nuts M8 x 16 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 33: Change Over The Wos Rods To Suit The Heat Exchanger On The Left (Turbomat Tm 320)

    Remove the spacer sleeve (A) and bearing bush (B) from the shaft r Remove the clamping pad (C) and pull out the WOS shaft (D) - 2x hexagonal screws M10 x 35 r Remove the blanking plug (E) from the opposite side M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 34: Fitting Various Attachment Parts

    Attach the tension springs to the clamping hook and WOS lever r Attach the motor mount for the WOS drive to the threaded studs on the heat exchanger - 4x hexagonal nuts M8 yellow galvanised M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 35: Removing The Different Blanking Plugs

    Remove the blanking plug for connecting the slide-on duct cooling (B) from the back of the heat exchanger r Remove the blanking plug and seal the additional immersion sleeve (C) under the flow Where required: temperature sensor on the outside of the heat exchanger M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 36: Assembling The Insulation Floor Base Frame

    Mount the angled elements on the heat exchanger - 2x hexagon screws M8 x 30 for each angled element r Attach a lengthways strut to the angled elements - 2x raised head screws M6 x 12 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 37 Fit the front cross pieces to the lengthways struts - 4x raised head screws M6 x 12 (cross piece for the heat exchanger) - 2x raised head screws M6 x 12 (cross piece for the combustion chamber) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 38 Fit the hexagonal screws to the entire base frame to provide support- 18x hexagonal screws M8 x 40 - 18x hexagonal screws M8 x 40 r Fit the upper frame element in the middle of the combustion chamber - 2x hexagon screws M8 x 25 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 39: Assembling The Flange For The Heat Exchanger Ash Removal System

    Wrap thermal insulation over ash removal flanges at the front and back and secure with three tension springs r Secure rectangular thermal insulation between the ash removal flanges at the front and back with two tension springs M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 40 Lay the thermal insulation mat over the combustion chamber from the front r Lay the thermal insulation mat over the back of the combustion chamber and attach to the front thermal insulation mat using tension springs M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 41 Ä Maintenance area under the moving grate r Position the thermal insulation mats on the side of the combustion chamber and fix them in place using tension springs M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 42: Assembling The Fgr Duct

    Position the thermal insulation mat on the back of the combustion chamber and fix in place using tension springs 5.5.14 Assembling the FGR duct r Remove the blanking flange and install the FGR duct - 12x hexagonal screws M8 x 25 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 43: Assembling The Upper Insulation Base Frame

    Mount the support elements on to the front and rear lengthways struts opposite the heat exchanger - 2x raised head screws M6 x 12 Ä The lugs must be aligned properly! Ä Partially tighten the screws M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 44 Fit the cross-pieces at the front and back of the combustion chamber to the lengthways struts - 4x raised head screws M6 x 12 to each cross-piece Ä Partially tighten the screws M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 45 Mount the cross-pieces at the back and front of the heat exchanger to the lengthways strut of the combustion chamber - 7x raised head screws M6 x 12 Ä Partially tighten the screws M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 46: Installing The Insulating Side Panels

    Align the frame and tighten all the screws on the frame element 5.5.16 Installing the insulating side panels The procedures for assembling the insulating side panels on the Turbomat TM 320 and TM 400/500/550 are different. Ü "Turbomat TM 320" [} 47] Ü...
  • Page 47 Cut the pre-punched blanking around the connection to the slide-on duct cooling (E) and drainage (F) from the insulation r Hang the insulating side panel on the back of the heat exchanger M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 48 Cut into the thermal insulation around the moving grate maintenance opening (G) and tertiary air controller (H) but do not remove the insulating material r Hang the insulating side panels on the outside of the combustion chamber M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 49 Optional: Cut into the thermal insulation around the jacket cooling air controller (C) but do not remove the insulating material r Hang the insulating side panel at the front of the heat exchanger M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 50 Hang the insulating side panel on the heat exchanger r Check that the side panels are in the correct position and secure them to the base frame - raised head screws M6 x 12 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 51 Place the thermal insulation around the FGR duct r Cut out the pre-punched blanking around the FGR flange insulation Ä Turn the FGR duct insulation 180° when installing the heat exchanger on the left M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 52 Using the hooks, attach the side cover plates to the back of the boiler r Fit the upper cover plate and screw it to the back wall of the boiler and the side cover plates - 6x raised head screws M4 x 10 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 53 Ä Caution: there are 8 holes for the fitted screws which are also for when the heat exchanger is installed to the left. Ensure you always use the holes which are closer to the front of the boiler. M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 54 Optional: Cut out and remove the thermal insulation around the combustion chamber ash removal (B) r Hang the insulating side panels on the front outside of the combustion chamber M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 55 Install the cover plate with STL on the insulating side panel - 6x raised head screws M4 x 10 r Run all the cables from the sensors out through the insulation r Hang the insulating side panels on the heat exchanger M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 56 - 6x raised head screws M4 x 10 Ä The angled part must be on the outside of the combustion chamber Ä Turn the plate 180° when installing the heat exchanger on the left M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 57 Optional: Cut out the pre-punched blanking around the slide-on duct automatic ignition (B) insulation r Install the insulating side panel above the slide-on duct - 5x raised head screws M4 x 10 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 58: Installing The Underpressure Controller

    Fix the other end of the silicon hose to the "-" nipple of the under-pressure sensor cartridge (D) with the hose clamp (E) and tighten Ä Do not remove the red reduction plug! M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 59: Assembling Fgr Differential Pressure Control (For Electrostatic Precipitator)

    Insert the combustion chamber overpressure monitor (C) and fix loosely with fixing screws r Screw in the flanged pipe (D) r Mount the mating flange (E) - 2x hexagon screws M8 x 20 for each mating flange M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 60: Installing The Air Flap Actuators

    Press the unlock fitted key (2) and turn the drive for the shaft to the air duct (3) in the anti-clockwise direction as far as the stop r Fit the servo-motor for primary air (A) and secondary air (B) r Fit the servo-motor for tertiary air (C) M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 61 Close the air flaps by turning anti-clockwise r Slide the servo-motor on the shaft of the air flap and secure with torque support Ä Caution: Fit the servo-motor with the “L” (C) motor side at the front M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 62: Assembling Different Cover Plates

    - raised head screws M4 x 10 Ä If an (optional) jacket cooling is installed, the pre-punched blanking for the jacket cooling servo-motor must be cut out at the two-part cover plate (A) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 63: Installing The Heat Exchanger Ash Removal Unit

    If the heat exchanger on the right, the chain tensioner (B) faces upwards. If the heat exchanger on the left, the chain tensioner faces downwards. M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 64 Insert the flange plate with the ash screw into the heat exchanger on the back of the boiler and fix it in place with screws - 4x hexagon screws M8 x 25 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 65 Assemble the ash removal unit flange as shown in the figure below: M8x25 hexagonal screw Ash removal unit flange Spring washer Locking lever Bushing M8 toothed washer M8 nut Plastic grip M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 66 Fit both safety switches complete with brackets to the insulating side panel, and align them - 2x raised head screws M4 x 10 per bracket Ä Do not fully tighten the screws yet M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 67: Fitting The Combustion Chamber Ash Removal Unit (Optional)

    If the heat exchanger is mounted on the left, before you start assembly modify the ash removal unit flange as follows: Version with heat exchanger on the left: r Remove the lever from the ash removal unit flange, turn it over and then refit it M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 68 Ä Do not fully tighten the screws yet r Slide the sensors into the clamping plate Prepare the geared motor: r Remove the shipping clamp from the geared motor r Fit the vent screw (supplied) to the highest point M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 69 Push the lever on the side of the ash removal unit flange downwards to lock the ash container in place r Push the key plate into the safety switch r Set the safety switch so that the key plate engages correctly r Tighten the screws on the safety switch M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 70: Fitting The Wos Drive

    (C) with the two lower screws - 2x hexagon screws M8 x 30 r Fix the sensor (G) for the function monitoring to the bracket (F) r Set the sensor (G) for the function monitoring as follows: M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 71 Secure the retaining screw on the flange bearing r Insert the retaining rings into the shaft slots r Mount the bracket on the bearing flange - 3x hexagonal screws M8 x 25 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 72 Align the height of the bracket (A) so that there is a gap of approx. 3 mm between the guide plate (B) and the cut-out in the drive lever (C) r Align the unit on the bracket so that there is an even gap (A) to the drive lever M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 73 NOTICE! Turn the spindle of the linear drive by a maximum of 90° - risk of damage r Attach the extension to the linear drive - 1 hexagonal screw M10 x 35 - 1 wedge lock washer M10 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 74 Align the suspension plate (A) so that the follower of the linear drive is positioned in the centre of the cut-out on the drive lever IMPORTANT! For alignment purposes, the linear drive must be fully retracted M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 75: Fitting The Fgr Blower Fan

    Remove the thermal insulation and cover plate from the FGR bracket on the back of the heat exchanger r Mount the FGR bracket and reinstall the thermal insulation - 3x M8 hexagonal nuts - 3x hexagonal screws M8 x 30 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 76 Ä TIP: Use the spacers (A) provided to align the FGR blower fan. r For boilers without electrostatic precipitators: Fit the flanged pipe to the FGR duct - 8x hexagonal screws M10 x 30 M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 77 Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation Ä Seal the connection r Wrap thermal insulation around the FGR pipe and fix it in place using tension springs M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 78 Fit the cover plate on the inspection plate on the side of the pipe bend cover - 6x raised head screws M5 x 12 NOTICE! Insulate the FGR blower fan using materials supplied by the customer, making sure the drive set can still be removed. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 79: Fitting The Intermediate Piece (When Using An Electrostatic Precipitator)

    Mount the flue pipe compensator on the ID fan bracket - 8x hexagon screws M10 x 30 Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 80 Ä Use spacers to align the induced draught fan and FGR blower fan if necessary Ä Also screw on the earthing wire (supplied) with the toothed washer as potential equalisation NOTICE! The connection between the ID fan and FGR blower fan (T-piece) must be insulated by the customer! M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 81 Cut out the pre-punched blanking for the ash removal and motor on the cover plate on the side of the combustion chamber r Fit the cover plates on each side of the induced draught fan flange to the insulation - 4x raised head screws M4 x 10 M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 82: Installing The Combustion Air Fan

    Remove the heat insulation mats r Insert the immersion sleeve r Slide the sensor (length: 200 mm) into the immersion sleeve and fix in place with screws r Re-attach the heat insulation mat and fit the cover plate M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 83: Assembling The Automatic Ignition

    Insert the fibreglass braid (E) and cap (F) into the ignition fan (G) r Insert the ignition fan (G) into the double nipple (B) and fix in place with the cap (F) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 84: Assembling The Insulated Doors And Covers

    Close the doors and as you do so slide the key plates so that they engage smoothly with the door contact switch r Fix the key plates in position. Open and close the door several times and check that the door contact switch has properly engaged M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 85 Swing the four screws on the heat exchanger cover upwards and tighten them using M16 hexagonal washers r Place a washer on each of the two central threaded studs and secure each of them with a M16 hexagonal nut M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 86: Connect The Electrostatic Precipitator (Optional)

    ▪ B – Upper flue gas connection: Clean gas outlet (pipe to the induced draught) r Refer to the enclosed instructions for the electrostatic precipitator for all steps pertaining to installation and operation M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 87: Hydraulic Connection

    ▪ Unhindered and safe escape of the steam or water that is released must be ensured Return temperature control Diaphragm expansion tank M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 88 NOTICE! Omitted if a water shortage safety device (9) is integrated in the installation Heat exchanger air vent ▪ Connection of the connection line to the external air vent system (e.g. quick vent valve) M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 89: Connecting Up The Slide-On Duct Cooling

    2.5 m 9 Safety valve DN15 General requirement: All pipe connections must be capable of being shut off and disassembled for maintenance work. Do not employ any press-fit connections. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 90: Power Connection And Wiring

    Tie any loose hanging cables to the drive motors using cable ties. The cables must not come into contact with the stoker duct! CAUTION! Lay the cables from components without risk of stumbling! NOTICE! To save from damage use cable ducts or conduits for laying! M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 91 ▪ Entire top of boiler (heat exchanger and combustion chamber) ▪ Entire front of boiler ▪ Minimum distance of 150 mm to insulation of the FGR duct ▪ All areas of the following graphics which are marked grey: M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 92: Final Installation Steps

    Ä If the paper cannot be removed: the door is sealed. Ä If the paper can be removed: the door is not sealed properly - tighten the locking hook! Ü "Adjusting the doors" [} 93] M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 93: Adjusting The Doors

    Loosen the nut on the locking hook r Tighten or loosen the locking hook as required r Fix in place using lock-nuts M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 94: Commissioning

    Check that the drives and servo motors are working and turning in the right direction NOTICE! Check the digital and analogue inputs and outputs - See the instruction manual for the boiler controller. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 95: Initial Startup

    ENplus / DINplus certification scheme General note: Before refilling the store, check for pellet dust and clean if necessary. TIP: Fit the Froling PST pellet deduster for separating the dust particles contained in the return air M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 96 Therefore: r If the fuel is changed (e.g. from wood chips to pellets), the system must be reset by Froling customer services. M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 97: Non-Permitted Fuels

    If the fireclay in the combustion chamber needs to be screed dried: r Provide the following quantities of dry firewood: Ä Systems up to 250 kW: ¼ m³ Ä Systems up to 500 kW: ½ m³ Ä Systems up to 1500 kW: 1 m³ M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 98: Screed Drying

    Close the combustion chamber door. r Leave the boiler in this state for a few hours (ideally overnight). The boiler can then be used in accordance with the operating instructions ("Operating the system" section). M0691823_en | Installation instructions Turbomat TM 320-550...

  • Page 99: Decommissioning

    (e.g. AWG in Austria) r You can separate and clean recyclable materials and send them to a recycling centre. r The combustion chamber must be disposed of as builders' waste. M0691823_en | Installation instructions Turbomat TM 320-550...
  • Page 100 Manufacturer’s address Froling srl Froling SARL Fröling Heizkessel- und Zweigniederlassung Behälterbau GesmbH Aschheim Industriestraße 12 Max-Planck-Straße 6 Via J. Ressel 2H 1, rue Kellermann A-4710 Grieskirchen 85609 Aschheim I-39100 Bolzano (BZ) F-67450 Mundolsheim +43 (0) 7248 606 0 +49 (0) 89 927 926 0 +39 (0) 471 060460 +33 (0) 388 193 269 info@froeling.com...

This manual is also suitable for:

Turbomat tm 400Turbomat tm 550Turbomat tm 450Turbomat tm 500

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