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Summary of Contents for Falcon ONE Series
- Page 1 ONE SERIES User, installation, and servicing instructions 6 ZONE INDUCTION RANGE E161i & E163i 4 ZONE INDUCTION RANGE E143i Please read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T101029 Rev 10...
- Page 2 Dear Customer Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here: IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hill foots Road, Stirling, FK9 5PY, Scotland...
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Page 3: Table Of Contents
CONTENTS 1.0 SYMBOLS & LABELS 2.0 SAFETY GUIDANCE 2.1 GENERAL SAFETY 2.2 INSTALLATION SAFETY 2.3 ELECTRICAL SAFETY 2.4 FIRE SAFETY 2.5 MAINTENANCE SAFETY 3.0 APPLIANCE INFORMATION 4.0 OPERATION 4.1 COMPONENT PARTS 4.1 COMPONENT PARTS – E161i & E163i 4.1 COMPONENT PARTS – E143i 4.2 CONTROLS –... - Page 4 9.0 SERVICING 9.1 CONTROL PANEL REMOVAL 9.2 DOOR REMOVAL 9.3 CONTROL SWITCHES REMOVAL 9.4 INDUCTION GENERATOR REMOVAL 9.5 HOB COOLING THERMOSTAL REMOVAL 9.6 REAR COOLING FAN REMOVAL 9.7 OVEN THERMOSTAT AND FAN SWITCH 9.8 OVEN LIGHT 9.9 OVEN ELEMENT REMOVAL 9.10 OVEN FAN REMOVAL 9.11 SAFETY &...
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Page 5: Symbols & Labels
1.0 SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER REMOVE DEVICE NON-IONISING WARNING READ MANUAL PLUG REMOVER ELECTROMAGNETIC ELECTRICITY RADIATION FIRE RISK... -
Page 6: Safety Guidance
2.1.7 Ensure the supply cord is routed free from the appliance to avoid damage. 2.1.8 The appliance has been designed and approved to use Falcon kick plates; non- Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance. -
Page 7: Installation Safety
2.2 INSTALLATION SAFETY 2.2.1 Installation must meet national or local regulations. Attention must be paid to safety (installation & use) regulations, health and safety at work act, local and national building regulations, fire precautions act. 2.2.2 The installer must instruct the responsible person(s) of the correct operation and maintenance of the appliance. -
Page 8: Maintenance Safety
2.4.3 Provide an appropriate BS compliant fire blanket, and an adequate number of fire extinguishers that comply with BS EN 3 (parts 1-6) and carry a BAFE or LPCB approval mark. At least one must be appropriate for use on electrical fires. Fire Suppression System 2.4.4 We recommend kitchen equipment and extraction systems are protected with a fire suppression system. - Page 9 2.5.8 If the thermostat or capillary are damaged then do not turn the appliance on and contact Falcon or you approved service provider to undertake the necessary repairs. 2.5.9 To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as intended, and safe to use.
- Page 10 Ensure the supply cord is routed free from the appliance to avoid damage. • The appliance has been designed and approved to use Falcon kick plates; non-Falcon kick plates could potentially adversely affect the performance of the appliance by restricting the air to the appliance.
- Page 11 Training and competence To help ensure the safe use of this appliance there is a requirement for you to provide whatever information, instruction, training, and supervision as is necessary to ensure, so far as is reasonably practicable, the health and safety of all users. For further help and information on training and competence we would refer you the Health and Safety Executive website;...
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Page 12: Appliance Information
3.0 APPLIANCE INFORMATION These appliances have been UKCA/CE-marked based on compliance with the Gas Appliance Regulations/Product Safety and Metrology Regulations, Electrical and Electromagnetic Compatibility (EMC) Regulations/Directives for the Countries, Gas Types and Pressures as stated on the data plate. A - Serial No B - Model No C - Flue Type D - Gas Category... -
Page 13: Operation
4.0 OPERATION IF GLASS-CERAMIC TOP IS CRACKED OR BROKEN IMMEDIATELY DISCONNECT APPLIANCE FROM POWER SUPPLY AND CONTACT YOUR SERVICE AGENT. THE AIR INTAKE FILTER MUST BE IN POSITION DURING OPERATION IT SHOULD BE CLEANED REGULARLY AND DO NOT OBSTRUCT AIR FILTER ENTRY BELOW. USERS MUST BE MADE AWARE THAT INDIVIDUALS FITTED WITH A PACEMAKER SHOULD CONSULT THEIR DOCTOR IF IN A CLOSE PROXIMITY TO THIS UNIT. -
Page 14: Component Parts
4.1 COMPONENT PARTS – E161i & E163i Left hand door Oven temperature control Right hand door Glass Drip tray Rear up stand Shelf Filter Hob zone control Oven shelf hanger... -
Page 15: Component Parts - E143I
E143i Door Glass Drip Tray Rear upstand Shelf Filter Hob zone control Oven shelf hanger Oven temperature control... -
Page 16: Controls - E161I & E163I
4.2 CONTROLS – E161i & E163i Circuit 1 power neon (red) Oven temperature control Circuit 2 power neon (red) Only on E161i model Oven light switch Induction zone Indicator Induction zone digital display Induction control Oven heat neon (amber) -
Page 17: Controls - E143I
E143i Circuit 1 power neon (red) Induction zone indicator Induction control Oven temperature control Oven heat neon (amber) -
Page 18: Using The Appliance
4.3 USING THE APPLIANCE 4.3.1 Ensure you use the correct size of pan. <Ø120 Ø120 – Ø250 4.3.2 Ensure the pans are central in the cooking zone. 4.3.3 Ensure you use the correct type of pan 4.3.4 Ensure you use a clean flat bottom pan. -
Page 19: Hob Settings
4.4 HOB SETTINGS 1-9 4.4.1 Each cooking zone is controlled by a marked, variable control from 1 (lowest) to 9 (highest). Turn induction control knob clockwise to switch on and increase power, turn anti-clockwise to decrease power and switch off. Table below gives guidance on the power for each setting and relevant time limits for each operation. -
Page 20: Pan Detection
4.8 PAN DETECTION 4.8.1 This prevents the zone becoming energised until a suitable pan is placed on the zone. Removing a pan will temporarily de-energise the zone, but the zone will remain active. Always switch zone(s) off when not in use. Do not use pan-detection as a substitute on\off switch. If the pan is made from unsuitable material for induction equipment, the “no pan present”... -
Page 21: E143I, E161I & E163I - Using The Oven
4.11 E143I, E161i & E163i - USING THE OVEN 4.11.1 To use oven, turn temperature control knob clockwise to desired temperature Ensure heat demand (amber) light illuminates. 4.11.2 When oven has reached temperature, the heat demand (amber) light will extinguish. The light will then illuminate and extinguish at regular intervals as the oven cycles. -
Page 22: Cleaning
NOTE: All surfaces are easier to clean if spillages are removed before becoming burnt on, and the appliance is cleaned daily. It should be noted that certain scouring pads including nylon types can easily mark stainless steel. Care should be exercised during cleaning process. When rubbing stainless steel with a cloth, always rub in the direction of the grain. -
Page 23: Maintenance
E161i & E163i - The air filter is located at the rear of the unit. It can be removed by sliding upwards from the guide. Clean using hot soapy water and refit after drying. E1403i – the air filters are located under the unit. Slide forwards to remove. 5.1.7 Clean the Ceran-glass hob with hot soapy water and a soft cloth. -
Page 24: Electrical Data Table
6.2 TECHNICAL DATA TABLE(S) E161i 1 ph x 2 CURRENT POWER MIN (A) @ MAX (A) @ ACTUAL (A) @ PHASE (kW) @ 230V 230V 230V 230V 27.36 31.92 30.4 23.49 27.41 26.1 E163i 3N~ CURRENT POWER MIN (A) @ MAX (A) @ ACTUAL (A) @ PHASE... -
Page 25: Dimensions / Connection Locations
7.0 DIMENSIONS / CONNECTION LOCATIONS E161i & E163i... - Page 26 E143i...
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Page 27: Installation
8.0 INSTALLATION Electrical Safety and Advice Regarding Supplementary Electrical Protection Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions or where restricted movement for installation and service is evident. -
Page 28: Siting / Clearances
8.1 SITING / CLEARANCES E161i & E163i E143i CAUTION: WALLS CLOSER THAN 150mm TO THE APPLIANCE MUST BE NON-COMBUSTIBLE. IF SUITING THE NECESSARY CLEARANCES TO ANY COMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS. -
Page 29: Assembly
8.2 ASSEMBLY 8.2.1 Position the appliance and level using feet adjusters as shown below. TAKE CARE WHEN MOVING AN APPLIANCE FITTED WITH CASTORS. -
Page 30: Electric Supply & Connection
8.3 ELECTRIC SUPPLY & CONNECTION The location of the electrical connection is as seen in section 5.0. this unit is suitable for AC supplies only. E161i & E163i To install the mains cable, remove upper rear fan cover and lower terminal cover panel as shown above and feed the cable through the cable gland(s) and connect the mains supply to the terminal block(s). -
Page 31: This Appliance Must Be Earthed
E143i To install the mains cable, remove the upper rear fan cover and lower terminal cover panel as shown above and feed the cable through the cable gland(s) and connect the mains supply to the terminal block(s). On Model E143i the standard terminal arrangement is Three phase (400V 3N~). Install an appropriate three phase mains supply cable with a 16-amp plug. -
Page 32: Commissioning
8.4 COMMISSIONING Refer to section 2.0 for operation. If the oven safety thermostat is activated, refer to section 7.1.3 to reset it. Carry out the following operation: 8.4.1 Turn on mains power supply on. 8.4.2 Ensure red neon(s) illuminates, 6.4.1 Place a pan suitable for induction cooker tops, filled with water, upon a cooking zone. The pan minimum diameter cannot be less than 120mm. -
Page 33: Servicing
9.0 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON. MAINTENANCE CHECK Regular servicing of the appliance should be undertaken to ensure correct operation, it is functioning as intended, and safe to use. -
Page 34: Door Removal
9.2 DOOR REMOVAL 9.2.1 Remove control panel as per section 7.1. 9.2.2 Remove bolts from hinge bracket and then hold door remove bracket and lift door from the appliance. 9.3 CONTROL SWITCHES REMOVAL Hob switch - detach as shown. 9.3.1 E161i &... -
Page 35: Induction Generator Removal
9.4 INDUCTION GENERATOR REMOVAL – E161i & E163i 9.4.1 Remove control panel as detailed in Section 9.1 but do not take out the bottom screws, unless the control panel must also be removed. 9.4.2 Tilt hob up and lift out hob stay. Fit hob stay into lower mounting bracket and cranked end into slot on hob as shown above. - Page 36 9.4.5 Unplug 8 Pole ribbon cable from PCB display board. Un-fasten two screws per generator. Whilst removing induction generator from the cradle assembly feed electrical cables out of the cable entry holes. 9.4.6 When re-fitting feed cable back into cable entry holes and position generator into the cradle. Ensure Generator is placed between the stop at the rear of the cradle.
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Page 37: Hob Cooling Thermostal Removal
HOB COOLING THERMOSTAT REMOVAL 9.5.1 The hob chamber temperature is controlled with a thermostat, the thermostat is self-resetting. It is located on the Hob cradle assembly. 9.5.2 To remove undo two screws on the flanged collar and release. 9.5.3 Electrical connections to be restored as per detailed in wiring diagram. 9.6 REAR COOLING FAN REMOVAL Note: Two outer fans extract the hot air from inside the appliance. -
Page 38: Oven Thermostat And Fan Switch
9.7 OVEN THERMOSTAT AND OVEN FAN SWITCH 9.7.1 Remove control panel as detailed in Section 7.1. 9.7.2 Undo fixings from control panel. 9.7.3 Remove wiring, noting connection positions. 9.7.4 The combined switch and thermostat may now be removed from front panel. The parts are secured by screw fixings and are supplied together. -
Page 39: Oven & Rear Cooling Fan Control Fuses
9.11 SAFETY AND OPERATION RELAY REMOVAL 9.11.1 Remove cover plate from outer back panel. 9.11.2 Undo electrical connections from relay and remove fixings. 9.11.3 Replace in reverse order. Electrical connections to be restored as detailed in wiring diagram. 9.11.4 Unit is fitted with two relays: “A” is the operating relay and “B” is the safety relay. 9.12 OVEN AND REAR COOLING FAN CONTROL FUSES... -
Page 40: Oven Safety Trip Switch Replacement
9.13 OVEN SAFETY TRIP SWITCH REPLACEMENT 9.13.1 An overheat safety trip is fitted to the oven chamber back panel. Accesses through the outer back panel cover plate (see warning note below). Warning If safety trip has been activated, reason for overheating must be identified before returning the appliance to service. -
Page 41: Oven Lamp Assembly Replacement
9.15 OVEN LAMP ASSEMBLY REPLACEMENT 9.15.1 Remove control panel as detailed in Section 7.1 9.15.2 Remove right or left hand door (as required) by undoing door hinge fixings. Support door during this process. 9.15.3 Remove fixings from side panel front. 9.15.4 Remove fixings from side panel rear. -
Page 42: Circuit Diagrams
9.16 CIRCUIT DIAGRAMS 9.16.1 E161i Circuit diagram... - Page 43 9.16.2 E163i Circuit Diagram...
- Page 44 9.16.3 E143i Circuit Diagram...
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Page 45: Wiring Diagrams
9.17 WIRING DIAGRAMS 9.17.1 E161I Wiring Diagram... - Page 46 9.17.2 E163i Wiring Diagram...
- Page 47 9.17.3 E143i Wiring Diagram...
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Page 48: Fault Finding
10.0 FAULT FINDING 10.1 ERROR CODES 10.1.1 Most faults can be rectified by simply switching unit off for 10 seconds. After this time, turn power back on at mains supply. If fault continues to occur, please refer to the table below. This will provide a solution to rectify the condition. FAULT POSSIBLE CAUSES REMEDY... - Page 49 ERROR CODE DESCRIPTION POSSIBLE CAUSE OF ERROR REMEDY Excess temperature of the Overload of cooktop or Switch off. E / 2 induction element empty boiled cookware Let system cool down. μC- defective Er 20 Flash memory – TC error Replace generator Button evaluation defective, UI Short or open circuit in the Er 22...
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Page 50: Spare Parts
11.0 SPARE PARTS PART DESCRIPTION SPARES NUMBER Power neon red 730962010 Heat demand neon amber 730962040 Oven temperature control knob 535300004 Induction zone control knob 733990003 Oven operating thermostat 535420006 Coding switch 733990006 535420015 Oven safety thermostat Oven door seal assembly 535210001 Rear hob cooling fan 735400360... -
Page 51: Service Information
1. Model number – found on data plate 2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu.
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