MIMAKI TS330-3200 DS Care And Maintenance
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MIMAKI TS330-3200 DS Care And Maintenance

MIMAKI TS330-3200 DS Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203847-10
Original instructions

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Summary of Contents for MIMAKI TS330-3200 DS

  • Page 1 You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203847-10 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction .................. 3 To Ensure Safe Use ...............  4 Symbol Marks .................. 4 Maintenance 1. Maintenance Precautions ............ 6 2. Maintenance Methods .............. 7 Maintenance Items and Timing.............  7 Ink Maintenance ...................  8 Cap Rubber Cleaning ................ 8 Carriage Underside Cleaning ...............

  • Page 3: Introduction

    MATERIALS CREATED WHILE USING THIS MACHINE. • USING THIS MACHINE IN CONJUNCTION WITH DEVICES OTHER THAN THOSE RECOMMENDED BY MIMAKI ENGINEERING MAY RESULT IN FIRE OR ACCIDENTS. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY. MIMAKI ENGINEERING REJECTS ALL LIABILITY FOR DAMAGE, DIRECT OR INDIRECT, ARISING FROM SUCH INCIDENTS.

  • Page 4: To Ensure Safe Use

    To Ensure Safe Use Symbol Marks This document uses symbol marks to explain precautions when operating the machine. Make sure you fully understand the meaning of each mark to ensure safe and correct use of the machine. Explanation Warning Indicates a potential hazard that may result in death or serious injury if handled improperly or if instructions are disregarded.

  • Page 5: Maintenance

    To Ensure Safe Use Maintenance To ensure years of precise performance, maintain the machine periodically based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 6: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This machine includes parts that must be replaced periodically. We therefore recommend taking out a maintenance contract. Carry out maintenance periodically and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when the machine is used for extended periods.

  • Page 7: Maintenance Methods

    Items Required for Maintenance To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website (https://mimaki.com/supply/inkjet.html). • Do not store consumable items in locations where children may enter.

  • Page 8: Ink Maintenance

    2. Maintenance Methods Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the ink periodically to keep printing consistent. Once every three days. • Shake taking care that the ink eco-cases do not become detached from the ink supply unit. Ink may leak out if the ink eco-cases become detached.

  • Page 9: Carriage Underside Cleaning

    2. Maintenance Methods Clean the cap rubber. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. • Clean the areas indicated in red in the diagram (the entire interior and exterior of the cap rubber, the tabs, and the mesh retainers).

  • Page 10: Wiper Cleaning

    2. Maintenance Methods Clean around the print head. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Clean the print head sides and all around the nozzle plate using a cleaning stick. Never touch the nozzles! Clean using a cleaning stick or soft cloth.
  • Page 11 2. Maintenance Methods Remove the wiper. • Hold the lug at the rear of the wiper bracket, then pull out the wiper. Clean the wiper and bracket. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid.

  • Page 12: Flushing Unit Cleaning

    2. Maintenance Methods Once cleaning is complete, close the cover, then press the [ENTER] key. Flushing Unit Cleaning Continuing to use the dirty carriage underside will rub dried ink and attached dust on to the media, resulting in contaminated prints. Slowly pour 100 cm of water or maintenance liquid over both the left and right flushing units.

  • Page 13: Ink-Receiving Pan Spacer Cleaning

    2. Maintenance Methods Clean the DAS sensor. • Wipe clean using cotton swabs or a soft cloth. • For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out. Once cleaning is complete, close the cover, then press the [ENTER] key. Ink-Receiving Pan Spacer Cleaning Remove the spacers and wash them to remove any ink adhering to the ink-receiving pan spacers, for example when replacing the media.

  • Page 14: Ink Slope Cleaning

    2. Maintenance Methods Ink Slope Cleaning • Take care not to allow liquids to get inside the machine. Otherwise there is a risk of failure, electric shock, or fire. • Do not pour water directly over the ink slope. • For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out.

  • Page 15: Media Sensor Cleaning

    2. Maintenance Methods Open the maintenance cover on the right side. (1) Remove the two screws at the bottom of the right maintenance cover. (2) Hold the bottom edge of the maintenance cover, then pull out and forward to remove. Right maintenance cover Screw •...

  • Page 16: Media Holder And Cloth Holder Cleaning

    2. Maintenance Methods Select [Station Maint.] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance cover on the left side. (1) Remove the three screws at the bottom of the maintenance cover. (2) Hold the bottom edge of the maintenance cover, then push on the area circled in blue and pull out and forward to remove.

  • Page 17: Jam Sensor Detecting Plate Cleaning

    2. Maintenance Methods Jam Sensor Detecting Plate Cleaning Continuing to use the dirty carriage underside will rub dried ink and attached dust on to the media, resulting in contaminated prints. On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. •...

  • Page 18: Platen And Platen Wire Cleaning

    2. Maintenance Methods Platen and Platen Wire Cleaning Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to ejection failures (e.g., nozzle clogging or deflection).

  • Page 19: Tension Roller Cleaning

    2. Maintenance Methods • Do not use organic solvents such as acetone and IPA. Doing so may damage the machine. l For grit rollers Open the front cover. Raise the clamp lever. Remove any dirt from the grit rollers by gently brushing several times with a plastic brush. •...

  • Page 20: Cover (Exterior) Cleaning

    2. Maintenance Methods Cover (Exterior) Cleaning • Be careful to prevent liquids from getting inside the machine. Otherwise there is a risk of failure, electric shock, or fire. • For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out.
  • Page 21 2. Maintenance Methods • Clean the flushing unit. "Flushing Unit Cleaning"(P. 12) On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station Maint.] > [Custody Wash], then press the [ENTER] key. •...
  • Page 22 2. Maintenance Methods Set the exposure time, then press the [ENTER] key. • Cleaning is performed automatically once print nozzle washing has ended. • The cap is filled with maintenance liquid. Open the maintenance cover on the right side. • Check to confirm that there is approximately half a capful of maintenance liquid inside. •...

  • Page 23: Replacement Of Consumable Item

    3. Replacement of Consumable Item To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website (https://mimaki.com/supply/inkjet.html). • Do not store consumable items in locations where children may enter.

  • Page 24: Wiper Replacement

    3. Replacement of Consumable Item Wiper Replacement The machine maintains a count of the number of wiping cycles. The "Replace Wiper" message appears when a preset count is reached. Replace dirty or warped wipers with new ones. The wiper used will vary depending on the print head height. Range Wiper type Low (recommended)

  • Page 25: Wiper Cleaner Replacement

    3. Replacement of Consumable Item Clean the wiper slider. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Mount a new wiper. Once replacement is complete, close the cover, then press the [ENTER] key. •...
  • Page 26 3. Replacement of Consumable Item Open the maintenance cover on the right side. (1) Remove the two screws at the bottom of the right maintenance cover. (2) Hold the bottom edge of the maintenance cover, then pull out and forward to remove. Right maintenance cover Screw Remove the fitting.

  • Page 27: Cap Replacement

    3. Replacement of Consumable Item Reattach the fitting. • Improper attachment may result in leaking maintenance solution. Once replacement is complete, close the cover, then press the [ENTER] key. Cap Replacement If ejection failures (e.g., nozzle clogging or deflection) remain unresolved even after cleaning, replace with a new cap.
  • Page 28 3. Replacement of Consumable Item Remove the cap. • Squeeze the lugs on either side of the cap and pull off. Rinse the cap with the mesh side facing downward in a container filled with maintenance liquid. Remove, then wipe clean the resin part thoroughly. Apply maintenance liquid.

  • Page 29: Replacing The Absorber Around The Station

    3. Replacement of Consumable Item Once replacement is complete, close the cover, then press the [ENTER] key. Replacing the Absorber Around the Station If the cap absorber or maintenance liquid absorber is very dirty or if ink drips on to the media, replace with a new cap absorber.
  • Page 30 3. Replacement of Consumable Item Remove the cap absorbers from the cap cover. Cap absorber • Avoid ink dripping when removing the cap absorbers. Mount new cap absorbers in the cap cover. • Push firmly on to the protrusion. Clean the cap base. Mount the cap cover.
  • Page 31 3. Replacement of Consumable Item Remove the maintenance liquid absorber. Wipe away any maintenance liquid from around the slider block. Mount a new maintenance liquid absorber. • Push firmly on to the protrusion. Check to confirm that the absorber is not lifting or curved. Once replacement is complete, manually push the wiper back to the rear.

  • Page 32: Exhaust Fan Filter Replacement

    3. Replacement of Consumable Item Exhaust Fan Filter Replacement Check the exhaust fan filter condition. Replace if very dirty. Remove the exhaust fan box. • Push the tabs at the front to remove the exhaust fan box. • Replace the very dirty exhaust fan box with new one. Mount a new exhaust fan filter in the exhaust fan box.

  • Page 33: Flushing Unit Absorber Pad Replacement

    3. Replacement of Consumable Item Flushing Unit Absorber Pad Replacement Replace the absorber pads on the flushing units (one each on the left and right) with new ones if they are particularly dirty. Flushing unit (right) Flushing unit (left) Code Item SPC-0813 Flushing box absorber pad replacement kit...
  • Page 34 3. Replacement of Consumable Item Remove the flushing cover together with the flushing mesh and flushing absorber pad. (Screw ×1) Detach the flushing mesh and flushing absorber pad from the flushing cover. • Slide the flushing mesh in the direction indicated by the arrow in the figure to remove it. •...
  • Page 35 3. Replacement of Consumable Item Secure the flushing cover with the flushing absorber pad fitted to the flushing ink-receiving pan. (Screw ×1)

  • Page 36: Pinch Roller Replacement

    3. Replacement of Consumable Item Pinch Roller Replacement Replace worn or dirty pinch rollers with new ones. • Turn off the main power and unplug the power cable before replacement. Open the front cover. Raise the clamp lever. Remove along with the clamp holder. (Screw ×1) Remove the pinch roller spindle.

  • Page 37: Media Holder And Cloth Holder Replacement

    3. Replacement of Consumable Item Media Holder and Cloth Holder Replacement If the media holders or cloth holders become deformed and touch the carriage or print head, replace with new media holders or cloth holders. Cloth holder Media holder • Turn off the main power and unplug the power cable before replacement. l For media holders This is the procedure for replacing the left-hand media holder.
  • Page 38 3. Replacement of Consumable Item Remove the media holder from the platen. • Push between the red circled areas and slide the left end to remove. • Do not slide the media holder by holding the part protruding from the platen. The media holder may deform.
  • Page 39 3. Replacement of Consumable Item Mount the new media holder on to the platen. Push the removable platens L and R the rear platen, aligning the edges with the central groove, and securely engage the reference pins in the center into the holes in the ink guard F or platen frame.
  • Page 40 3. Replacement of Consumable Item Loosen the media holder height adjuster screws (x2) and tighten the adjuster screws while the media holder is in contact with the platen F cover. Tighten the adjuster screws with the platen F cover in contact. Platen F cover Media holder Adjuster screw...
  • Page 41 3. Replacement of Consumable Item l For cloth holders Open the left and right maintenance covers. (1) Remove the three screws at the bottom of the left maintenance cover. (2) Hold the bottom edge of the maintenance cover, then push on the area circled in blue and pull out and forward to remove.
  • Page 42 3. Replacement of Consumable Item • Remove the cloth holders by moving them to the far edge of the rear platens, then lifting up toward you. Rear platen Mount new cloth holders. • Attach the cloth holders by first engaging the hook at the rear of the cloth holders on to the rear platen, and then sliding sideways.

  • Page 43: Ink Supply Unit Ink Absorber Replacement

    3. Replacement of Consumable Item Ink Supply Unit Ink Absorber Replacement We recommend replacing the ink absorber each time you replace the ink pack, to prevent dirt building up on the pedestal of the ink supply unit. • Pay close attention to ventilation and be sure to wear safety glasses, gloves, and a mask when handling ink, maintenance liquid, waste ink, or other solutions used with the machine.

  • Page 44: Waste Ink Tank Replacement

    3. Replacement of Consumable Item Waste Ink Tank Replacement The ink used in printing and head cleaning is stored in the waste ink tanks on the right and left sides of the machine. • Continuing to use the product without disposing of the waste ink may result in waste ink overflowing from the waste ink tank.
  • Page 45 3. Replacement of Consumable Item • When disposing of ink, maintenance liquid or other liquid used with the product, or the container or paper towel to which ink or other liquid is attached, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

  • Page 47: Care And Maintenance

    Care and maintenance Nov, 2024 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203847-10-12112024...
  • Page 48 © MIMAKI ENGINEERING CO., LTD.2024 FW : 1.0...

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