Grizzly G0654 Owner's Manual

6" jointer w/mobile base

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MODEL G0654

6" JOINTER w/MOBILE BASE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL10265 PRINTED IN CHINA

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Page 1 6" JOINTER w/MOBILE BASE OWNER'S MANUAL COPYRIGHT © JANUARY, 2008 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL10265 PRINTED IN CHINA...
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Page 3: Table Of Contents
Table of Contents INTRODUCTION ..........2 SECTION 4: OPERATIONS ......23 Foreword ............2 Operation Safety .......... 23 Contact Info ........... 2 Jointer Overview .......... 23 Machine Data Sheet ........3 Basic Controls ..........24 Identification ........... 5 Stock Inspection & Requirements ....25 Squaring Stock ..........
Page 4: Introduction
Foreword Contact Info If you have any comments regarding this manual, We are proud to offer the Model G0654 6" Jointer with Mobile Base. This machine is part of a grow- please write to us at the address below: ing Grizzly family of fine woodworking machinery.
Page 5: Machine Data Sheet
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Page 6 �� G0654 6" Jointer with Mobile Base �� ...
Page 7: Identification
H. Infeed Table Adjustment Lever ON/OFF Switch Push Block Holder K. Depth Scale Infeed Table Lock M. Wheel Assembly N. Dust Port O. Outfeed Table Handwheel P. Outfeed Table Lock Q. Depth Stop Knob G0654 6" Jointer with Mobile Base...
Page 8: Section 1: Safety
�� G0654 6" Jointer with Mobile Base...
Page 9 �� G0654 6" Jointer with Mobile Base...
Page 10: Additional Safety Instructions For Jointers
If normal safety precautions Failure to do so could result in serious per- are overlooked or ignored, serious personal sonal injury, damage to equipment, or poor injury may occur. work results. G0654 6" Jointer with Mobile Base...
Page 11: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Power Connection Device The Model G0654 comes with a 5-15 plug, similar to Figure 2, to connect the machine to power. Serious personal injury could occur if you connect the machine to power before com- pleting the setup process.
Page 12: Section 3: Setup
Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condi- tion of your shipment, inventory the contents. -10- G0654 6" Jointer with Mobile Base...
Page 13: Inventory
V. Infeed Table Lever ........1 W. Knobs ............2 X. Knife Setting Jig Hardware Bag (not shown) — Knife Setting Jig Rod ......1 — Knife Setting Jig Feet ......2 — E-Clips 8mm ........... 4 -11- G0654 6" Jointer with Mobile Base...
Page 14 " (Dust Port) .... 4 als to eliminate choking/suf- Flange Screws #10-24 x ⁄ " focation hazards for children (Push Block Holder) ........3 and animals. Flange Screws M6-1 x 12 (Belt Guard) ..... 2 -12- G0654 6" Jointer with Mobile Base...
Page 15: Hardware Recognition Chart
Hardware Recognition Chart -13- G0654 6" Jointer with Mobile Base...
Page 16: Clean Up
Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 5. Grizzly citrus degreaser. -14- G0654 6" Jointer with Mobile Base...
Page 17: Assembly
Fasten the top plate to the cabinet supports with the four ⁄ "-16 x 1" hex bolts, as shown in Figure 9, so the V-belt slot faces the wheel side of the cabinet. -15- G0654 6" Jointer with Mobile Base...
Page 18: Hex Bolts
Figure 14. Note: Refer to the Inventory List on Page Set Screw 11 for a list of components needed for ass- sembly. Pulley Figure 15. Motor pulley installed. -16- G0654 6" Jointer with Mobile Base...
Page 19: 18 X
— If the pulleys are NOT aligned, then per- bly, sliding the studs on the bottom of the form Steps 17-19. jointer table through the cabinet mounting holes. -17- G0654 6" Jointer with Mobile Base...
Page 20: Flange Screws #10-24
Figure 20. Front panel installed. 21. Install the switch assembly onto the front panel with four #10-24 x ⁄ " flange screws, as shown in Figure 21. Figure 23. Push block holder installed. Figure 21. Switch installed. -18- G0654 6" Jointer with Mobile Base...
Page 21: Flange Screws #10-24
Motor shown in Figure 24. Cord Plate 26. Install the fence tilt lever (Figure 26). Rear Panel Figure 28. Rear panel and motor cord plate installed. -19- G0654 6" Jointer with Mobile Base...
Page 22: Phillips Head Screw M5-.8 X
33. Thread the Phillips head screw through the forked end of the cutterhead guard shaft, as shown in Figure 31. Figure 32. Knife setting gauge assembly. -20- G0654 6" Jointer with Mobile Base...
Page 23: Dust Collection
Setting Outfeed Table Height The outfeed table height MUST be level with the DO NOT operate the Model G0654 without an knives when they are at top-dead-center. If the adequate dust collection system. This jointer outfeed table is set too low, the workpiece will be creates substantial amounts of wood dust tapered from front to back.
Page 24: Test Run
— Strange or unusual noises must be inves- machine or V-belt. tigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. Turn the machine OFF. -22- G0654 6" Jointer with Mobile Base...
Page 25: Section 4: Operations
Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -23-...
Page 26: Basic Controls
". To disengage the stop knob, pull it out and move the infeed table up or down. Infeed Figure 39. Tilt lock and swing stop locations. Table Lock Depth Stop Knob Outfeed Table Lock Figure 37. Table control locations. -24- G0654 6" Jointer with Mobile Base...
Page 27: Stock Inspection & Requirements
" Min. 1" Min. 1" Min. ⁄ " Min. �� Figure 41. Minimum dimensions for edge jointing and surface planing (jointer). �� Figure 40. Correct and incorrect grain align- ment with cutterhead. -25- G0654 6" Jointer with Mobile Base...
Page 28: Squaring Stock
2. Surface Plane On a Thickness Planer—The Previously opposite face of the workpiece is surface planed Jointed Edge flat with a thickness planer. Previously Surface Planed Face -26- G0654 6" Jointer with Mobile Base...
Page 29: Surface Planing
To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! Repeat Step 7 until the entire surface is Figure 43. Illustration of surface planing results. flat. -27- G0654 6" Jointer with Mobile Base...
Page 30: Edge Jointing
DO NOT let them get closer than 4" from the cutterhead when it is mov- ing! Repeat Step 7 until the entire edge is flat. Figure 45. Illustration of edge jointing results. -28- G0654 6" Jointer with Mobile Base...
Page 31: Bevel Cutting
NOT let them get closer than 4" from the cutterhead when it is moving! Repeat Step 7 until the angled cut is satis- factory to your needs. Figure 47. Illustration of bevel cutting results. -29- G0654 6" Jointer with Mobile Base...
Page 32: Rabbet Cutting
Always replace the cutterhead guard after rabbet cutting! Figure 49. Illustration of rabbet cutting effects and a few sample joints. -30- G0654 6" Jointer with Mobile Base...
Page 33: Section 5: Accessories
Great for touch-ups. shearing action leaves a glassy smooth cut on the toughest of woods. Each cutterhead comes with 5 extra replacement inserts. Figure 53. G3631 Jointer/Planer Knife Hone. Figure 51. H7764 Byrd Shelix Cutterhead. -31- G0654 6" Jointer with Mobile Base...
Page 34 Very simple and super fast knife changes! Figure 57. Straightedges. Figure 55. Dispoz-A-Blade Holder and Knife. ® -32- G0654 6" Jointer with Mobile Base...
Page 35 An absolute treat for storage. Finally, a respirator you can look forward the perfectionist! to wearing—at an affordable price! Figure 61. Grizzly Dial Calipers. ® Figure 59. H6175 Power Respirator. -33- G0654 6" Jointer with Mobile Base...
Page 36: Section 6: Maintenance
Below is a list of components that require periodic lubrication. Be careful not to over-lubricate these components. Large amounts of lubricant will attract sawdust, causing the metal components to gum up and bind. -34- G0654 6" Jointer with Mobile Base...
Page 37: Cleaning
Remove the rear access panel and belt rear access panel and belt guard. guard. Using a 12mm wrench, loosen the motor mount bolts shown in Figure 65, raise the motor to remove the V-belt tension. -35- G0654 6" Jointer with Mobile Base...
Page 38: Section 7: Service
(Page 38). 3. V-belt worn or loose. 3. Inspect/replace V-belt with a new one (refer to Page 35). 4. Pulley is loose. 4. Realign/replace shaft, pulley, set screw, and key as required. -36- G0654 6" Jointer with Mobile Base...
Page 39 1. Hold board with even pressure as it moves over the cave or convex after infeed and outfeed table during cut. cutterhead. jointing. 2. Board started too uneven. 2. Take partial cuts to remove the extreme high spots before doing a full pass. -37- G0654 6" Jointer with Mobile Base...
Page 40: Inspecting Knives
Remove the rear panel and rotate the V-belt The Model G0654 comes with jack screws for so a knife is exposed. cutterhead adjustments (see Figure 68). Place the knife gauge on the cutterhead, directly over a knife, as shown in Figure 67.
Page 41 Snug the gib bolts tight enough to just hold the knife in place. Repeat Steps 5-7 with the rest of the knives. Figure 69. Jack screw access hole. -39- G0654 6" Jointer with Mobile Base...
Page 42: Calibrating Infeed Table
Adjust the infeed table until it is level with the height. outfeed table, as illustrated in Figure 71. �� Figure 71. Infeed table adjusted even with outfeed table. -40- G0654 6" Jointer with Mobile Base...
Page 43: Setting Fence Stops
(Figure 76). Adjust the 90˚ fence stop bolt until it makes contact with the 90˚ plunger knob shaft. Retighten the jam nut loosened in Step 3. Figure 74. 45˚ inward fence stop bolt. -41- G0654 6" Jointer with Mobile Base...
Page 44: Adjusting Gibs
Repeat Steps 1-3 with the outfeed table, and oil the outfeed table leadscrew, if needed. Retighten the jam nut loosened in Step 3. Set the outfeed table height as described in Setting Outfeed Table Height on Page 21. -42- G0654 6" Jointer with Mobile Base...
Page 45: Wiring Diagram
� � � � � � �� Figure 80. Switch wiring. �� See Figure 81 Figure 81. Motor junction box and capacitor wiring. -43- G0654 6" Jointer with Mobile Base...
Page 46: Stand Parts Breakdown
�� -44- G0654 6" Jointer with Mobile Base...
Page 47 PS05M PHLP HD SCR M5-.8 X 8 65-17 PB144M HEX BOLT M10-1.5 X 55 P0654042 CABINET SUPPORT 65-18 P0654065-18 PEDAL BRACKET P0654043 RIGHT PANEL 65-19 P0654065-19 PEDAL PFS03 FLANGE SCREW 10-24 X 3/8 -45- G0654 6" Jointer with Mobile Base...
Page 48: Table Parts Breakdown
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Page 49 HEX WRENCH 6MM PSB05M CAP SCREW M8-1.25 X 50 P0654195 KNIFE GAUGE ASSEMBLY P0654141 SCREW SHAFT 195-1 P0654195-1 KNIFE GAUGE ROD P0654143 GUARD SHAFT 195-2 P0654195-2 KNIFE GAUGE BLOCK P0654144 GUARD 195-3 PEC015M E-CLIP 8MM -47- G0654 6" Jointer with Mobile Base...
Page 50: Fence Parts Breakdown
�� -48- G0654 6" Jointer with Mobile Base...
Page 51 PN01M HEX NUT M6-1 P0654218 SUPPORT BRACKET P0654237 SHAFT LOCK M6-1 P0654219 ALIGNMENT PIN 7 X 24 P0654238 BALL KNOB M6-1 PB26M HEX BOLT M8-1.25 X 30 PSS26M SET SCREW M5-.8 X 6 -49- G0654 6" Jointer with Mobile Base...
Page 52: Label Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -50-...
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Page 55: Warranty And Returns
WARRANTY AND RETURNS �� ...
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Grizzly G0654 Owner's Manual

Table of Contents

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Setup

Table of Contents

Fasteners (and Where Used)

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

Quick Links

Chapters

Related Manuals for Grizzly G0654

Summary of Contents for Grizzly G0654

Table of Contents