HERO XTREME 200R Manual
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HERO XTREME 200R Manual

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No : IB15A
PREFACE
XTREME 200R. We wish you many miles of
Thank you for selecting a
Hero MotoCorp
continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable environment legislation and strengthen the green
supply chain.
This booklet is your guide to the basic operation and maintenance of your new
XTREME 200R. Please take time to read it carefully. As with any fine
Hero MotoCorp
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad
to provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO XTREME 200R

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new XTREME 200R. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...

  • Page 3: Table Of Contents

    EVAPORATIVE EMISSION CONTROL SYSTEM RIDING/BRAKING POLISHING OF VEHICLE PARKING/TOOL KIT BASIC TROUBLESHOOTING CLEANING AND WASHING THE VEHICLE DELIVERY CERTIFICATE MAINTENANCE HERO GENUINE PARTS SAFETY PRECAUTION JOB APPLICABLE TO PERIODIC SERVICES MAINTENANCE SCHEDULE SERVICE RECORD SHEET SPARK PLUG INSPECTION SERVICE ADVICE SHEET ENGINE OIL...

  • Page 5: Vehicle Identification

    Month of Assembly Plant Serial Number Description Manufacturing Manufacturing Model: Xtreme 200R Engine Variants Electric start/Front disc with ABS/Rear disc/Cast wheel Electric start/Front disc Non ABS/Rear disc/Cast wheel VIN and Engine No. may be required: During registration of the vehicle.

  • Page 6: Vehicle Views

    VEHICLE VIEWS FRONT VIEW 1. Front fender 5. Left position lamp 2. Front right turn signal lamp 6. Front left turn signal lamp 3. Right position lamp 7. Headlamp 4. Front visor *Accessories and features shown may not be part of standard fitment.
  • Page 7 REAR VIEW 1. Left rear turn signal lamp 4. Right rear turn signal lamp 2. Tail/stop lamp 5. Rear reflex reflector 3. Licence plate lamp 6. Rear fender *Accessories and features shown may not be part of standard fitment.
  • Page 8 TOP VIEW 13 14 15 (1) Fuel tank cap (13) Neutral indicator (2) Tachometer (14) Side stand indicator (3) Mode button (15) Front brake master cylinder (4) Bystarter lever (16) Rear view mirror (5) Horn switch (17) Front brake lever (6) Turn signal switch (18) Throttle grip (7) Clutch lever...
  • Page 9 LEFT SIDE VIEW 16 15 (1) Side reflex reflector (7) Rider foot rest (12) Seat lock (2) Fuel valve (8) Side stand (13) Left side cover (3) Belly pan (9) Pillion foot rest (14) Battery compartment (inside) (4) Starter motor (10) Saree guard (15) Side stand switch (5) Gear shift pedal...
  • Page 10 RIGHT SIDE VIEW (1) Rear master cylinder (8) Carburetor (2) Brake pedal (9) Seat (3) Kick starter pedal (10) Fuse box (4) Rear brake fluid reservoir (11) Document & Tool kit compartment (5) Oil level dipstick (12) Rear caliper assembly (6) Front caliper assembly (13) Exhaust muffler (7) Front disc...

  • Page 11: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2062 mm Overall width 778 mm Overall height 1072 mm Wheelbase 1338 mm Saddle height 795 mm Ground clearance 165 mm Weight 149 kg (ABS) Kerb weight 148 kg (Non ABS) Capacities Engine oil 1200 ml at disassembly and 1070 ml at draining 12.4 litres Fuel tank...
  • Page 12 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Front 100/80 x 17-52 P (Tubeless tyre) Tyre size 130/70 x R17-62 P (Tubeless tyre) Rear 1.75 kgf/cm /1.75 kgf/cm Front (Rider/pillion) Tyre pressure 1.96 kgf/cm /2.1 kgf/cm Rear (Rider/pillion) Front (Disc type) Dia. 276 mm Brakes Rear (Disc type) Dia.

  • Page 13: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe.

  • Page 14: Vehicle Safety

    Hero MotoCorp handles, and to become accustomed to the vehicle. vehicle's size and weight.

  • Page 15: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 16: Safe Riding Tips

    SAFE RIDING TIPS Do's: Don'ts Always conduct simple pre-ride inspection • Never use cell phone while riding the vehicle. • (page 25). Avoid sudden acceleration, braking and turning of • Always wear a helmet (ISI marked) with chin strap your vehicle. •...

  • Page 17: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil • recommended by and make sure you change it every 6000 kms. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 18: Part Function

    PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF” ( ) Position/Lock Open 1. Ignition switch 2. Ignition key 3. “OFF” ( ) position 4. Steering lock position “LOCK” Position 5. “ON” ( ) position Key Position Function Key Removal The LCD panel illuminates &...

  • Page 19: Instruments And Indicators

    4 5 6 7 Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. 18:88 18:88 18:88 18:88 Description Sl. No. Function Button when long pressed resets tripmeter to zero. Set button Indicates engine rpm.
  • Page 20 Description Sl. No. Function Speedometer Indicates riding speed. Indicates hours & minutes (page 17). Digital clock Shows the distance travelled during a trip after setting Tripmeter A & B to zero (page 18). Shows accumulated mileage (page 18). Odometer Fuel gauge Indicates approximate fuel quantity.

  • Page 21: Lcd Panel

    LCD PANEL (a) Digital clock Digital clock (1) shows hour and minute. To 10:30 adjust the time, proceed as follows : Turn the ignition switch "ON" ( ). • Press and hold set button (2) and mode • button (3) simultaneously for more than 2 12:30 12:30 12:30...
  • Page 22 The time advances fast when the button is If the tripmeter exceeds " " km it will • 99999.9 pressed and held. return to " " km automatically. When tripmeter is selected long press the set button to reset tripmeter to zero. The odometer can be displayed from "...

  • Page 23: Features

    The service reminder indicator can only be reset at an Authorised Distributor/Dealer. (1) Ignition key HANDLEBAR SWITCHES CONTROL (1) Service reminder indicator Left handlebar controls 1. Headlamp dimmer switch/Pass NOTE NOTE switch After getting the vehicle serviced, make sure The headlamp operates only when the engine that the Service Reminder Indicator has been is running.
  • Page 24 (5) Clutch switch (1) Headlamp dimmer switch/Pass switch (2) Turn signal switch (3) Horn switch Right handlebar controls (4) Bystarter lever 1. Electric starter switch ( ) 3. Horn switch ( ) Ensure starter switch ( ) is operated when the Press the switch to operate the horn (3).

  • Page 25: Abs Indicator

    ABS INDICATOR CAUTION The ABS indicator (1) on speedometer come Never hold electric starter switch continuously “ON” for 1.8 seconds when the ignition more than 5 seconds as continuous cranking switch is turned “ON” ( ) & then keeps of engine will discharge the battery. blinking until the vehicle attains a speed of 5 2.

  • Page 26: Fuel Tank

    Check whether the side stand indicator (1) Ÿ glows when the side stand is down. While the vehicle is removed from side Ÿ stand, the side stand indicator (1) should not glow. If the side stand indicator (1) does not Ÿ...

  • Page 27: Fuel Valve

    CAUTION Do not park the vehicle under direct sunlight as it causes evaporation of petrol due to heat and deterioration of paint gloss due to ultra violet rays. WARNING Petrol is extremely flammable and is explosive under certain conditions. Refill in a well ventilated area with the engine stopped.

  • Page 28: Seat Lock/Helmet Holder

    “ON” ( ) position NOTE At “ON” position (2), marked on the fuel Do not operate the vehicle with the fuel valve • valve body, fuel will flow from the tank to the in the “RES” ( ) position after refilling. You carburetor.

  • Page 29: Pre-Ride Inspection

    Fuel level-Ensure sufficient fuel is available WARNING Ÿ in the fuel tank for your journey (page 22). Riding with a helmet attached to the holder • Check for leaks. can interfere with the rear wheel of Front brake-Check for correct brake fluid Ÿ...

  • Page 30: Starting The Engine 6

    STARTING THE ENGINE Turn the ignition switch Turn the fuel valve “ON” Select neutral position & Make sure that the engine “ON” ( ). ( ). check N indicator glows on stop switch is at “ON” ( ) instrument cluster with position.

  • Page 31: Riding/Braking

    Flooded engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine, turn the ignition switch “OFF” ( ) and push the bystarter lever to “OFF”. Close the throttle fully and crank the engine several times with the kick starter.
  • Page 32 The ABS computer acts on the basis of the • comparative speeds of the front wheel. The use of non-approved tyres can affect the speed of the wheels and supply incorrect information to the ABS computer. The system has a wheel speed sensor (1), hydraulic electronic control unit (HECU) (2), and an ABS indicator lamp (3) on meter console.

  • Page 33: Parking/Tool Kit

    Don't's When riding in wet or rainy conditions, or on • Do not use the non-standard tyres. • loose surfaces the ability to stop the vehicle Don't panic by mechanical noises or slight • reduces. pedal pulses while applying the brake in All your actions should be smooth under •...

  • Page 34: Cleaning And Washing The Vehicle

    Kit consists of following tool: Rub the soiled area gently rinsing it • frequently with fresh water. Tool bag Ÿ After cleaning spray water thoroughly. Driver No.2 + , - • Ÿ Dry the vehicle by wiping with dry soft cloth. Grip •...
  • Page 35 These instructions are based on the Maintenance safety assumption that the vehicle will be used This section includes instructions on some exclusively for its designed purpose. Sustained important maintenance tasks. You can high speed operation or operation in perform some of these tasks with the tools unusually wet or dusty conditions will require provided (if you have basic mechanical skills).

  • Page 36: Safety Precaution

    Remember that your Authorised Distributor/ Dealer knows your vehicle best and is fully equipped to maintain and repair it. To ensure best quality and reliability, use only genuine parts for repair Hero MotoCorp and replacement.

  • Page 37: Maintenance Schedule

    Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped technicians. Hero MotoCorp Your Authorised Distributor/Dealer meets all of these requirements. Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
  • Page 38 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. ITEMS SERVICE Next Next Next Next...
  • Page 39 SERVICE ITEMS Next Next Next Next Next Next Next Next Next Next DAYS 1st 60 KM Note-1 500- 3000- 6000- 9000- 12000- 15000- 18000- 21000- 24000- 27000- 30000- 3500 6500 9500 12500 15500 18500 21500 24500 27500 30500 Battery Voltage Brake Pads Wear I, A I, A...

  • Page 40: Spark Plug Inspection

    If you are reusing a plug, it should only take 1/8- 1/4 turn after the plug seats. ENGINE OIL Use only hero genuine engine oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SJ Grade (1) Noise suppressor cap (2) Spark plug (JASO MA).
  • Page 41 Engine oil level inspection/ Top up process Check engine oil level each day before operating the vehicle. The oil level dipstick (1) is on the right crankcase cover for measuring oil level. Oil level must be maintained between the upper (2) and lower (3) level marks on the oil level dipstick.

  • Page 42: Oil Filter Screen & Centrifugal Filter Cleaning

    To drain the oil, remove the oil level • CAUTION dipstick, drain bolt (1) and sealing washer Running the engine with insufficient oil can (2). • cause serious engine damage. Running the engine with excessive oil can cause • spark plug fouling & loss in performance. Engine oil is a major factor affecting the •...

  • Page 43: Air Cleaner

    crankcase cover and connect the clutch cable. Install kick stopper, kick start pedal and under cowl. Fill the crankcase with clean engine oil as • per specification. NOTE Clean filters as specified in the maintenance • schedule. Ensure to replace gasket with new one once •...
  • Page 44 Remove the air cleaner cover screws (2) • and the cover (3). (2) Side cover screws (3) Side cover Remove the air cleaner element (4). • Clean the air cleaner housing using a shop • towel. Install the new air cleaner element. •...

  • Page 45: Carburetor

    CARBURETOR CAUTION Idle speed adjustment Never wash or clean the wet, paper pleated • The carburetor is factory preset in order to type filter. Replace filter element once in achieve optimum performance and meet every 15000 km. emission standards. Replace it earlier if it becomes very dirty, •...

  • Page 46: Valve Clearance Adjustment

    VALVE CLEARANCE ADJUSTMENT The adjustment must be made when the piston is at top dead center and both the inlet Excessive valve clearance will cause noise, and and exhaust valves are closed. little or no clearance will prevent the valve This condition can be determined by moving from closing and cause valve damage and the rocker arms.

  • Page 47: Clutch Lever Free Play

    Check the clearance by inserting the feeler • gauge (8) between the adjusting screw (5) and valve stem (6). Standard clearance (cold condition) Intake: 0.06 mm Exhaust: 0.08 mm If adjustment is required, adjust by loosening the lock nut (7) and turning the adjusting screw until there is a slight drag on the feeler gauge.

  • Page 48: Throttle Operation

    Start the engine, press the clutch lever and • shift into gear. Make sure the engine does not stall, and the vehicle does not creep. Gradually release the clutch lever and open the throttle. The vehicle should start smoothly and accelerate. NOTE If proper adjustment cannot be obtained or the clutch does not work correctly, visit your...

  • Page 49: Bystarter Operation

    Inspection BYSTARTER OPERATION Turn the engine “OFF”, park the vehicle on To apply bystarter, pull the lever (1) • its main stand and shift the transmission to outwards, towards the rider to check for neutral. smooth operation. After checking the Drive chain slack (2) should be checked in the operation, push it back to OFF position (as •...
  • Page 50 Turn the chain to view chain lock plate (3). If the drive chain has damaged rollers, loose • Ensure that the chain lock plate open end links or missing O-rings, replace it. If the (4) is installed in the opposite direction of chain is dry or rusted, it should be lubricated.
  • Page 51 Park the vehicle on its main stand with the • transmission in neutral and the ignition switch in “OFF” position. Loosen the rear axle nut (1). • (2) Axle (3) Drive chain lock nut (4) Drive chain adjusting nut (5) Index mark (6) Rear edge of adjusting slot Tighten the rear axle nut.

  • Page 52: Drive Chain Slider Inspection

    Cleaning and Lubrication NOTE Lubricate every 00 km or sooner if the Excessive lubricant if not wiped off, will aid in chain appears dry. accumulation of dust, sand and dirt on the Turn the engine off, park the vehicle on its •...

  • Page 53: Brakes

    Check the chain slider (1) for wear, The chain slider must be replaced if wear limit is reached. For replacement, see your Authorised Distributor/Dealer. CUTOUT (1) Master cylinder (2) "Lower" mark NOTE Clean the dirt and mud accumulation • between the brake pads (3), caliper (4) and (1) Chain slider (2) Wear limit the disc (5) by using a water jet.
  • Page 54 (b) Rear brake Refer to the safety precautions on (page 32). Reservoir (1) Location : Inside right side cover. Brake fluid recommended : DoT-4/DoT-3. Fluid level - Ensure that the brake fluid level does not fall below "Lower" mark (2) on the reservoir parallel to the ground.

  • Page 55: Suspension

    WARNING Always apply front and rear brakes simultaneously to avoid skidding of vehicle. SUSPENSION Front and rear suspension inspection Check the front forks by locking the front • brake and pumping the front fork up and down vigorously. The suspension action should be smooth and there should be no oil leakage.

  • Page 56: Wheel

    (1) Rear mono shock absorber (2) Pin spanner (1) Wheel speed sensor bolt (2) Wheel speed sensor cable (3) Pin spanner handle (A) Stiffer (B) Softer Remove the front axle nut (3), remove the • axle and wheel. NOTE To adjust the rear mono shock absorber (1), use the rear shock absorber adjustment tool [Pin spanner (2) with handle (3)] available in the tool kit.
  • Page 57 Remove the side collars (4) from both sides • from the wheel. (1) Side collar (2) Disc (3) Caliper (4) Front axle nut (4) Side collars Rear wheel removal Refer safety precautions on (page 32). Front wheel installation Support the vehicle securely on the main Install the side collars (1) to both sides of •...

  • Page 58: Main/Side Stand Lubrication

    (1) Rear axle nut (2) Indicator plate (3) Axle (1) Side collar (2) Disc (3) Caliper holder (4) Side collar (5) Caliper assembly (4) Swingarm (5) Rear axle (6) Indicator plate (7) Rear axle nut Rear wheel installation Install the side collar (1) to the right side of MAIN/SIDE STAND LUBRICATION •...

  • Page 59: Tubeless Tyre

    Lubricate the side stand pivot if necessary. We recommend that you visually check your • tyres before every ride and use a gauge to Make sure the main/side stand is not bent. • measure air pressure at least once a month or TUBELESS TYRES any time you think the tyres pressure might be The tyres fitted on your vehicles are of...
  • Page 60 Rider only Rider and Pillion Front 1.75 kgf/cm 1.75 kgf/cm Rear 1.96 kgf/cm 2.1 kgf/cm CAUTION Over inflation/Under inflation will affect the performance. Inspection Whenever you check the tyre pressure, you Carefully inspect the tyres for any damage, • should also examine tyre treads & side walls if the vehicle hits a pothole or hard object.
  • Page 61 Tyre replacement Unidirectional tyres The tyres that were installed on your vehicle Whenever the tyre is removed and put back in were designed to match the performance case of puncture, ensure the arrow mark (2) capabilities of your vehicle and provide the on the tyre is in the same direction as that of best combination of handling, braking, forward rotation of wheel.

  • Page 62: Nut, Bolts & Fasteners

    NUTS, BOLTS & FASTENERS NOTE Tighten bolts and nuts at regular interval Ÿ This symbol on the battery means that shown in the maintenance schedule. this product must not be treated as Check that all chassis nuts and bolts are Ÿ...
  • Page 63 Battery storage If in case your vehicle is not used for more • than a month remove the battery, fully charge and store in a cool and dry place. If the battery is expected to be stored for Ÿ more than two months, ensure to fully charge the battery once in a month.

  • Page 64: Fuse Replacement

    FUSE REPLACEMENT Refer to the safety precautions on (page 32). The fuse boxes (A) and (B) are below the seat. (A) : Main fuse (1) : (15A, 10A) Spare fuse (2) : (15A, 10A) (B) Main fuse (3) : (10A) Spare fuse (4) : (10A) ( ) Starter magnetic switch (1) Main fuse (20A)

  • Page 65: Stop Lamp Switch

    CAUTION Do not attempt to start or ride the vehicle • without a charged battery, it can cause fusing of the bulbs and permanent damage to certain electrical components. Turn the ignition switch "OFF" before • checking or replacing the fuse to prevent accidental short-circuiting.

  • Page 66: Catalytic Converter

    Park the vehicle on it main stand on level • ground. Adjust the headlamp beam by loosening the • bolt (1) and moving the headlamp unit forward and backward for correct focus adjustment. Tighten the nut after adjustment. • WARNING An improperly adjust headlamp may blind oncoming rider/driver or it may fail to light the road for a safe distance.

  • Page 67: Evaporative Emission Control System

    POLISHING OF VEHICLE EVAPORATIVE EMISSION CONTROL SYSTEM After washing your vehicle, wax all painted surfaces (except matte painted surfaces) using This vehicle is equipped with an evaporative a commercially available polish/quality liquid emission control system to meet emission or paste wax to finish the job. Use only a non standards.

  • Page 68: Basic Troubleshooting

    BASIC TROUBLESHOOTING 1. STARTING TROUBLE - ENGINE DOES NOT START A. ENGINE STOP SWITCH POSITION Check engine stop switch position Turn to “ON” ( ) position “OFF” “ON” ( ) position Consult Authorised Distributor/Dealer B. Fuel system Check fuel valve position Turn to “ON”...
  • Page 69 BASIC TROUBLESHOOTING 2. ENGINE STARTS BUT STALLS Check bystarter lever position Turn to “OFF” position “ON” “OFF” position Replace Check air cleaner element Dirty Consult Authorised Distributor/Dealer 3. POOR PICK UP Spark plug loose in cylinder head Tighten the spark plug Loose Replace Check air cleaner element...

  • Page 70: Delivery Certificate

    Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB15A No.: DEALER CODE XTREME 200R I certify having taken delivery of one Hero MotoCorp Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 71 Hero MotoCorp Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 72 Hero MotoCorp Ltd. DELIVERY CERTIFICATE IB15A No.: DEALER CODE XTREME 200R I certify having taken delivery of one Hero MotoCorp Vehicle bearing the following particulars:- Engine No. Colour/Model Key No. Allotment No. Date of Sale Customer’s Name I have been explained by the dealer about correct and safe driving habits, warranty terms and conditions, service schedules and maintenance tips.
  • Page 73 Hero MotoCorp Ltd. Alongwith the vehicle I have also received the following:- 1. Owner’s Manual 2. 2 Nos. Keys 3. 1 Set of tools (for details see below) 4. Standard Accessories Make Sr. No. 5. Battery 6. Tyre Front Make Sr.
  • Page 74 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 75 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...
  • Page 76 Hero MotoCorp Ltd. JOBS APPLICABLE TO PERIODIC SERVICES Test drive the vehicle if required for reported troubles, if any. • Wash the vehicle, blow dry with air at every service. • Fuel line inspection at every service. • Inspect throttle free play and operation at every service, adjust if necessary.

  • Page 77: Service Record Sheet

    SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 500 - 750 3000 - 3500 6000 - 6500 9000 - 9500 12000 - 12500 15000 - 15500 18000 - 18500 VIII...
  • Page 78 SERVICE RECORD SHEET To be Filled in by Supervisor Engine Oil Authorised Free/Paid Job Card Km. Range Top-up/ Distributor/Dealer Date Reading Service Replace (Sig. & Stamp) 51000 - 51500 XVIII 54000 - 54500 57000 - 57500 60000 - 60500 XXII 63000 - 63500 XXIII 66000 - 66500...

  • Page 79: Service Advice Sheet

    SERVICE ADVICE SHEET Normal wear and tear components replacement advice Authorised Completion Dt. Distributor/Dealer Date Advice Job Card No. Job Card No. (Sig. & Stamp)

  • Page 80: Ownership Record And Data

    Hero MotoCorp Ltd. OWNERSHIP RECORD AND DATA AUTHORISED DISTRIBUTOR/DEALER NAME ADDRESS AUTHORISED DISTRIBUTOR/DEALER STAMP AND SIGNATURE...

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