HERO SPLENDOR iSMART+ Manual
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HERO SPLENDOR iSMART+ Manual

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PREFACE
SPLENDOR iSMART+
Thank you for selecting a
. We wish you many
Hero MotoCorp
miles of continued riding pleasure in the years ahead.
We at
are committed to demonstrate excellence in our environment
Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with
all applicable legislation including environment legislation
and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety &
IV
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as "Automatic Headlamp ON". The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
SPLENDOR iSMART+
. Please take time to read it carefully. As with any
Hero MotoCorp
fine machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised
dealer will be glad to provide further information or
Hero MotoCorp
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO SPLENDOR iSMART+

  • Page 1 PREFACE SPLENDOR iSMART+ Thank you for selecting a . We wish you many Hero MotoCorp miles of continued riding pleasure in the years ahead. We at are committed to demonstrate excellence in our environment Hero MotoCorp, performance on a continual basis, as an intrinsic element of our corporate philosophy. To...
  • Page 2 AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...

  • Page 3: Table Of Contents

    CATALYTIC CONVERTER STARTING THE ENGINE AIR SUCTION VALVE (ASV) RIDING EVAPORATIVE EMISSION CONTROL SYSTEM BRAKING POLISHING OF VEHICLE PARKING BASIC TROUBLESHOOTING TOOL KIT/FIRST AID KIT ROAD SIGNS CLEANING AND WASHING OF VEHICLE WARRANTY MAINTENANCE HERO GENUINE PARTS SAFETY PRECAUTION ZONAL/REGIONAL/AREA OFFICES...

  • Page 4: Vehicle Identification

    VEHICLE IDENTIFICATION Vehicle Identification Number (VIN) Engine No. Location: Stamped on the lower side of the Location: Stamped on the right side of the left crankcase. steering head tube. VIN: MBLJAW03######### JAW03 ##### Vehicle Check Month of Manufacturer Plant Production Model Year Description Digit...

  • Page 5: Vehicle Views

    VEHICLE VIEWS TOP VIEW 1213 (1) Dimmer switch (13) Odometer (2) Horn switch (14) Tripmeter (3) Turn signal switch (15) Service reminder indicator (4) Clutch lever (16) Reset button (5) Passing switch (17) i3s switch (6) Rear view mirror (18) Front brake lever (7) i3s indicator (19) Neutral indicator (8) High beam indicator...
  • Page 6 LEFT SIDE VIEW (1) Fuel valve (7) Left side cover (12) Tail/Stop lamp (2) Carburetor (8) Saree guard with women (13) Rear grip pillion step (3) Gearshift pedal (14) Seat lock/Helmet hanger (9) Rear turn signal lamp (4) Rider foot rest (15) Side stand switch (10) Reflex reflector (5) Main stand...
  • Page 7 RIGHT SIDE VIEW 3 4 5 6 (1) Pillion foot rest (6) Oil level dipstick (10) Front visor (2) Battery compartment (inside) (7) Starter motor (11) Air suction valve (3) Kick starter pedal (8) Front suspension (inside) (4) Rider foot rest (9) Headlamp (12) Rear suspension (5) Rear brake pedal...

  • Page 8: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2015 mm Overall width 770 mm Overall height 1055 mm Wheelbase 1245 mm Saddle height 790 mm Ground clearance 165 mm Weight Kerb weight 116 kg Capacities Engine oil 1.25 litres at disassembly and 1.1 litres at draining Fuel tank capacity 8.5 litres Fuel reserve capacity...
  • Page 9 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Rear suspension travel 73.5 mm Trail length 87 mm Front 80/100-47P (Tubeless tyre) Tyre size Rear 80/100-54P (Tubeless tyre) Front Dia. 130 mm Brakes Rear Dia. 130 mm Front wheel Cast wheel Rear wheel Cast wheel Transmission Primary reduction 3.722 (67/18)

  • Page 10: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe.

  • Page 11: Vehicle Safety

    Hero MotoCorp vehicle. vehicle's size and weight.

  • Page 12: Protective Apparel

    WARNING If you are involved in a crash Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 13: Safe Riding Tips

    Tightly wrap loose/hanging clothes & avoid • entangling with moving parts. Get your vehicle serviced regularly by the • Authorised workshop. Hero MotoCorp Before riding make sure in which mode you • are riding whether with i3s switch “ON’ or “OFF”.

  • Page 14: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil • recommended by and make sure you change it every 6000 km. (with Hero MotoCorp top up every 3000 kilometres) to keep the engine fit and environment healthy.

  • Page 15: Parts Function

    PARTS FUNCTION Ignition switch “ON” position “OFF” position/ Lock open (1) Ignition switch (2) Ignition key (3) Steering lock position “LOCK” position Key position Function Key removal The engine can be started, turn signal lamps, horn, tail/stop lamp and passing switch can be “ON”...

  • Page 16: Instruments And Indicators

    Instruments and Indicators The indicators are in the speedometer panel above the headlamp. The functions are as below. Description Function Sl. No. Left turn signal indicator Flashes when left turn signal switch is operated. Fuel gauge Indicates approximate fuel quantity. Speedometer Indicates driving speed.

  • Page 17: Handlebar Switches Control

    (1) to "OFF"position & turn the Authorised workshop for handle bar towards left or right & push the key Hero MotoCorp service. The indicator shall start blinking when downwards & turn towards "LOCK” position. the vehicle covers kilometers as specified in After locking take out the key.
  • Page 18 2. Headlamp dimmer switch The headlamp operates only when the engine is running or when passing switch is operated. Select “ ” for high beam and “ ” for low beam. (4) Turn signal lamp switch (5) Horn switch 5. Horn switch ( ) Press the horn switch (5) to operate the horn.

  • Page 19: I3S (Idle Stop Start System)

    The i3s indicator (2) will glow on the speedometer console for 2 seconds and turn “OFF”. Start the engine and let it idle for 2-3 minutes. (1) Electric starter switch (2) i3s switch 2. i3s switch There is an i3s switch provided to enable (2) i3s indicator the rider for turning i3s mode “ON”...

  • Page 20: Side Stand Indicator/Switch

    Driving with i3s switch in “ON” position: During electric or clutch start, the engine will • While driving, if the engine is kept idling (while cut-off waiting in a traf c signal), the engine will cut if engine reaches 900 r/min •...

  • Page 21: Fuel Tank

    A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand (Ignition switch “ON”), the switch enables the side stand indicator lamp to glow on the speedometer panel. FUEL TANK Fuel tank capacity is 8.5 litres including reserve supply of 2.0 litres (1.4 litres -usable reserve).

  • Page 22: Fuel Valve

    “RES” ( ) position FUEL VALVE At "RES" position (3), fuel will flow from the The three way fuel valve is on the left side of reserve fuel supply to the carburetor. the carburetor. Use the reserve fuel only when the main supply “OFF”...

  • Page 23: Pre-Ride Inspection

    Front and Integrated brakes (Drum the lock clicks. • type)-Check operation. Adjust free play if necessary (page 41). Tyres-Check condition and pressure • (page 47). Clutch-Check for smooth operation. • Adjust free play (page 37). Drive chain-Check condition and • slackness (page 38).

  • Page 24: Starting The Engine

    STARTING THE ENGINE 5. Push the choke lever downward to “ON” position as indicated (Use choke during cold conditions). 3. Select neutral 1. Turn the ignition position & check N 6. Open the throttle switch “ON”. indicator glows on slightly & press the instrument cluster starter switch.

  • Page 25: Riding

    Flooded engine The sequence is repeated progressively to • If the engine fails to start after repeated shift 3 and 4 (top gear). attempts, it may be flooded with excess fuel. To clear a flooded engine, turn the ignition switch “OFF” and turn the choke lever to “OFF”.

  • Page 26: Parking

    simultaneously. However, for more effective CAUTION braking, it is advised to apply front and rear Park the vehicle on firm level ground to • brake simultaneously, keeping the throttle in prevent overturning. closed position. While parking vehicle on side stand engage •...

  • Page 27: Cleaning And Washing Of Vehicle

    Clean the headlamp lens and other plastic • the maintenance schedule. parts using a cloth or sponge dampened Consult your Authorised Hero MotoCorp with a solution of mild detergent and water. Dealer for recommendation applicable to Rub the soiled area gently rinsing it •...

  • Page 28: Safety Precaution

    Remember that your Authorised Hero workshop knows your vehicle best MotoCorp and is fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts for repair and replacement.

  • Page 29: Maintenance Schedule

    Maintenance work should be performed in accordance with standards and specifications of by properly trained and equipped Hero MotoCorp technicians. Your Authorised workshop meets all of these requirements. Hero MotoCorp Ensure that each paid service is availed within 90 days or 3000 km from the date of previous service, whichever is earlier.
  • Page 30 MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing. WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY...
  • Page 31 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST AFTER FREE SERVICE ONCE IN EVERY SERVICE ITEMS Next Next Next Next DAYS 1st 60 KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000 3500 6500 9500 12500 Brake System (Brake C, L C, L C, L...

  • Page 32: Spark Plug Inspection

    If you are reusing a plug, it should only take 1/8-1/4 turn after the plug seats. ENGINE OIL Use hero genuine engine oil or recommended grade oil. (1) Noise suppressor cap (2) Spark plug BRAND: Hero 4T plus Visually inspect the spark plug electrodes for •...
  • Page 33 Remove the oil level dipstick, wipe it clean Savita Oil Technologies Limited. • • and insert without screwing it in. Bharat Petroleum Corporation Limited. • Remove the oil level dipstick and check the • OIL CAPACITY: 1.25 liters oil level. Engine oil level inspection/Top up If required, add the specified oil up to the •...

  • Page 34: Oil Filter Screen & Centrifugal Filter

    Stop the engine, let the engine oil settle OIL FILTER SCREEN & CENTRIFUGAL • down and recheck the oil level. FILTER Make sure that oil level is at the “UPPER” • Drain the engine oil thoroughly. • level mark of the oil level dipstick with the Remove the right pillion step cover •...

  • Page 35: Air Cleaner

    crankcase cover, kick starter pedal and clutch cable. Adjust the clutch cable free play, if required • (page 37). Fill the crankcase with clean engine oil as • per specification. NOTE Clean filters as specified in the maintenance • schedule. Ensure to replace gasket with new one once •...
  • Page 36 Remove the air cleaner cover screws (10) Remove the left front cover (3) by • Ÿ and the cover (11). removing the screw (4). Remove the left pillion step cover (5) by • removing the screws (6). (10) Air cleaner cover screws (11) Air cleaner cover (5) Pillion step cover (6) Screws...

  • Page 37: Carburetor

    Air cleaner drain tube plug cleaning Remove the drain tube (1) and drain the deposit into a container. Drain the deposit into a suitable container by pressing the drain plug (2) end. Follow the above process more frequently when riding in rain or at full throttle. (1) Drain tube (2) Drain plug CARBURETOR...

  • Page 38: Valve Clearance Adjustment

    “OFF” position. CAUTION Never adjust air screw (2). Air screw adjustment is to be done only by Authorised workshop. Hero MotoCorp (1) Tappet covers (2) Gasket If air screw is tampered it affects the overall (3) Cylinder head left side cover performance characteristics of the vehicle.
  • Page 39 Remove the timing hole cap (4). Rotate the The adjustment must be made when the Ÿ cam sprocket (7) clockwise using the piston is at top dead center and both the inlet special tool (8) until the ‘T’ mark (5) on the and exhaust valves are closed.

  • Page 40: Clutch Lever Free Play

    Authorised workshop. To adjust the free play, loosen the lock nut Hero MotoCorp • (3). Turn the adjusting nut (4) to obtain the specified free play. Tighten the lock nut and check the adjustment.

  • Page 41: Throttle Operation

    THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the carburetor.
  • Page 42 Turn the chain to view chain lock plate (4) • inside the hole. Ensure that the chain lock plate open end (5) is installed in the opposite direction of the chain rotation. (1) Drive chain (2) Hole cap (3) Drive chain slack: 25 mm Rotate the wheel and check drive chain slack as the wheel rotates.
  • Page 43 NOTE Visit Authorised workshop Hero MotoCorp (2) Sleeve nut (3) Drive chain lock nut for inspection, cleaning, lubrication and (4) Drive chain adjusting nut (5) Index mark adjustment of drive chain at every 2000 km...

  • Page 44: Drive Chain Slider Inspection

    (2) is reached. For replacement, visit your Authorised workshop. Hero MotoCorp (1) Front brake lever (3) Free play 10-20 mm CUTOUT (1) Drive chain slider...
  • Page 45 (4) Integrated brake arm (5) First adjuster nut (6) S econd adjuster nut (7) Joint (i) Decrease free play (ii) Increase free play (i) Decrease free play (ii) Increase free play Check the free play of front brake lever. NOTE Ÿ...
  • Page 46 (B) Increase free play (ACW) (3) Adjusting nut (4) Brake joint pin CW- Clockwise, ACW- Anticlockwise NOTE If proper adjustment cannot be obtained by this method, visit your Authorised Hero workshop. MotoCorp (1) Arrow (2) Brake arm (3) Reference mark (4) Brake panel...

  • Page 47: Suspension

    Rear brake wear indication Check the rear shock absorber by pushing • hard downwards on rear grip while the vehicle is not parked on stand. The suspension action should be smooth and there should be no oil leakage. Rear shock absorber adjustment Rear shock absorber adjustment can be made according to the load/road conditions.

  • Page 48: Wheel

    WHEEL Remove the axle nut (9). • Remove the axle (10) and side collar (11). (a) Front wheel • Remove the wheel. Removal • Installation Support the vehicle securely on the main • stand and raise the front wheel off the Reverse the removal procedure.

  • Page 49: Main/Side Stand Lubrication

    Remove the rear brake adjusting nut (1) Remove the rear axle nut (8). • • and disconnect the brake rod (2) from the Pull out the axle (9) and collar (10). • brake arm (3) by pushing down the brake Remove the wheel.

  • Page 50: Tubeless Tyres

    Check the main stand (1)/side stand (2) Generally, under-inflated tyres wear unevenly, • for freedom of movement. adversely affect handling and are more likely to fail from being overheated. Lubricate the side stand pivot if necessary. • Under inflated tyres can also cause wheel Make sure the side/main stand is not bent.
  • Page 51 (1) Air pressure gauge Excessive tread wear. • CAUTION Over inflation/Under inflation will affect the performance. Inspection Whenever you check the tyre pressure, you should also examine tyre treads & side walls for wear, damage & foreign objects. Look for: Bumps or bulges in the side of the tyre or •...
  • Page 52 For repair and replacement of tyre it is advised repairing methods of tubeless tyre. to visit your Authorised Hero MotoCorp workshop. A tyre that is repaired either temporarily or permanently, will have lower speed and performance limits than a new tyre.

  • Page 53: Battery

    Tyre manufacturer. old battery must be returned to your Important safety reminders Authorised workshop Hero MotoCorp as it must be treated as recyclable Do not install a tube inside a tubeless tyre on • material. this vehicle. Excessive heat buildup can Battery is a Maintenance-Free (sealed) type •...
  • Page 54 Battery storage If in case your vehicle is not used for more • than a month remove the battery, fully charge and store in a cool and dry place. If the battery is expected to be stored for • more then two months, ensure to fully charge the battery once in a month.

  • Page 55: Fuse Replacement

    Battery installation Pull the battery (10) out slightly and • Reinstall in the reverse order of removal. Be remove the battery terminal case cover • (11). sure to connect the positive (+)ve terminal first, then the negative (-)ve terminal. Check all fasteners are secured properly. •...

  • Page 56: Stop Lamp Switch

    Turn the adjusting nut (2) to position stop • CAUTION lamp switch at a point where the stop lamp Do not attempt to start or ride the vehicle • will glow just before the brake pedal is without a charged battery, it can cause depressed to the limit of its free play.

  • Page 57: Catalytic Converter

    (1) Headlamp adjusting bolt (1) Catalytic converter AIR SUCTION VALVE (ASV) WARNING (SECONDARY AIR INJECTION SYSTEM) An improperly adjust headlamp may blind Further to meet emission standards this oncoming rider/driver or it may fail to light the vehicle is provided with an air suction valve. road for a safe distance.

  • Page 58: Evaporative Emission Control System

    EVAPORATIVE EMISSION CONTROL POLISHING OF VEHICLE SYSTEM After washing your vehicle, wax all painted surfaces (except matte painted surfaces) using This vehicle is equipped with an evaporative a commercially available polish/quality liquid emission control system to meet emission or paste wax to finish the job. Use only a non standards.

  • Page 59: Basic Troubleshooting

    “ON” position Check fuel in fuel tank Refill No fuel Rectify Check fuel lines Leakage/air lock Consult Authorised Workshop Hero MotoCorp B. Electric starter not working Replace fuse (ref. page 52) Check fuse Fused Consult Authorised Workshop Inspect battery Hero MotoCorp...
  • Page 60 Readjust free play of rear brake lever/pedal Improper adjustment Check tyre inflation pressure Correct tyre pressure Under inflated Consult Authorised Workshop Hero MotoCorp 4. ELECTRICAL SYSTEM Feeble horn sound or no light Replace fuse Check fuse Fused Consult Authorised Workshop...

  • Page 61: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 62 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.

  • Page 63: Warranty

    Hero MotoCorp Ltd. WARRANTY Scope of warranty SPLENDOR (hereinafter called ‘ ') warrants its Hero MotoCorp Ltd. Hero MotoCorp iSMART+ vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect-both in material and workmanship, under normal use and conditions, subject to the following terms &...
  • Page 64 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— If all free services/paid services/oil top-ups are not availed as per the recommended schedule at authorized Hero MotoCorp's workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 S Grade (JASO M ).
  • Page 65 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 66 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its Authorised dealers, to Hero MotoCorp Ltd. comply with emission standards as specified in S.No. of table in item(i) of sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two wheeled petrol driven vehicles shall not exceed 3.
  • Page 67 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 68 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element air cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark plug Poor engine performance •...

  • Page 69: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Fun Square, Durga Nursery Road, Udaipur -313001 (Rajasthan). Tel: +91 0294-2980578, 79, E-mail: udaipur@heromotocorp.com Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh) Tel: +91-771-4034749, E-mail: raipur@heromotocorp.com Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No.
  • Page 70 , E-mail: varanasi@heromotocorp.com SOUTH ZONE Hero MotoCorp Ltd., No. 294, 2nd Floor, 6th Main, Off 100 Ft. Road Hal 2nd Stage, Indira nagar, Bangalore-560038, India. Tel: +91-80- 25207258/59, 25582436, 25321139, E-mail: bangalore@heromotocorp.com Hero MotoCorp Ltd., 3-6-289- 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.

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