HERO SPLENDOR i Smart Manual
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HERO SPLENDOR i Smart Manual

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PREFACE
Thank you for selecting a Hero MotoCorp SPLENDOR i Smart. We wish you many
miles of continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes and engine
gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp SPLENDOR i Smart. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and
optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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Summary of Contents for HERO SPLENDOR i Smart

  • Page 1 This booklet is your guide to the basic operation and maintenance of your new Hero MotoCorp SPLENDOR i Smart. Please take time to read it carefully. As with any fine machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 2 AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.

  • Page 3: Table Of Contents

    ACCESSORIES AND MODIFICATIONS i3s (IDLE STOP START SYSTEM) SIDE STAND INDICATOR/SIDE STAND SWITCH 12 RIGHT HANDLEBAR CONTROLS STOP LAMP SWITCH STARTER SWITCH / CLUTCH SWITCH SIDE STAND STEERING LOCK / HELMET LOCK HEADLAMP ADJUSTMENT FUEL VALVE CATALYTIC CONVERTER AIR SUCTION VALVE ANTI THEFT TIPS PARKING UTILITY BOX...
  • Page 4 Vehicle Identification Number (VIN) XXXXEJYZXYYYYY MBLXXXXEWYZXYYYYY XXXXEJ YYYYY XXXXEW YYYYY Manufacturer Vehicle Year of Assembly Month of Serial Engine Year of Assembly Month of Serial Code Description Mfg. Plant Mfg. Number Description Mfg. Plant Mfg. Number Model Engine Splendor iSmart Electric Start/Drum (Spoke Wheel) Splendor iSmart Electric Start/Drum (Cast Wheel)
  • Page 5 PRODUCT SPECIFICATION ITEM SPECIFICATIONS 1965 mm 770 mm 1095 mm 1235 mm Saddle Height 785 mm 160 mm 110 kg 0.95 litre 0.80 litre at draining Fuel Tank Capacity 8.7 litres 1.8 litres 163 ml 5.74 kW (7.8 Ps) @ 7500 r/min 9.0 :1 97.2 cc NGK-CR7HSA, BOSCH-UR4AC,...
  • Page 6 ITEM SPECIFICATIONS Front Suspension Telescopic Hydraulic Shock Absorbers Swing Arm with Adjustable Hydraulic Shock Absorber Rear Suspension Trail length 2.75x18-4 PR/ 80x100-47P (Tyre with Tube/Tubeless Tyre) 2.75x18-6 PR/ 80x100-54P (Tyre with Tube/Tubeless Tyre) Front Wheel Spoke Wheel / Cast Wheel (optional) Spoke Wheel / Cast Wheel (optional) Rear Wheel 3.722 (67 / 18)
  • Page 7 10. Tightly wrap loose / hanging clothes & avoid entangling with moving parts. 11. Get your motorcycle serviced regularly by the Authorised Hero MotoCorp workshop. 12. Before riding make sure in which mode you are riding whether with i3s switch...

  • Page 8: Accessories And Modifications

    ACCESSORIES & MODIFICATIONS Modifying your motorcycle or using non- • Do not pull a trailer or sidecar with Hero MotoCorp accessories can make your motorcycle. This motorcycle was not designed for these attachments, your motorcycle unsafe. Before you and their use can seriously impair your consider making any modifications or motorcycle's handling.
  • Page 9 Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
  • Page 10 DESCRIPTION (1) Horn switch (9) i3s indicator (17) i3s switch (2) Turn signal switch (10) Side stand indicator (18) Front brake lever (3) Headlamp switch (11) Neutral indicator (19) Throttle grip (4) Dimmer switch (12) Odometer (20) Electric starter switch (5) Clutch lever (13) Trip meter knob (21) Fuel gauge...
  • Page 11 (1) Fuel valve (8) Pillion foot rest (14) Rear turn signal lamp (2) Carburetor (9) Side cover left (15) Tail / Stop lamp (3) Gear shift pedal (10) Women pillion step (optional) (16) Rear grip (4) Rider foot rest (11) Saree guard (17) Helmet lock (5) Side stand switch (12) Reflex reflector...
  • Page 12 (1) Pillion foot rest (9) Headlamp (5) Rear brake pedal (2) Battery compartment (inside) (10) Front visor (6) Oil level dipstick (3) Kick starter pedal (11) Starter motor (7) Utility box (4) Rider foot rest (12) Rear suspension (8) Front suspension...
  • Page 13 PARTS FUNCTIONS INSTRUMENTS AND INDICATORS headlamp. Sl. No. Description Function Tripmeter knob Press knob to set zero before a trip Turn signal indicators Flashes when turn signal switch is operated Side stand indicator Light glows when the vehicle is parked on side stand i3s indicator Light glows for few seconds and turns “OFF”...

  • Page 14: I3S (Idle Stop Start System)

    lever/throttle is in released position) By i3s (IDLE STOP START SYSTEM) pressing the clutch lever, the engine will Starting & Warm up the engine: start again and gear can be engaged to move Keep the i3s switch (1) to “OFF” position. the vehicle.

  • Page 15: Side Stand Indicator/Side Stand Switch

    stop and go situation, the i3s switch can be When the vehicle is parked on side stand changed to “OFF” position. Once this is (Ignition Switch “ON”), an indicator lamp done, the i3s system will not work and the glows in the speedometer panel. vehicle will be in normal operating conditions as other vehicles and no special functions will be performed.
  • Page 16 IGNITION SWITCH “ON” Position “OFF” Position / Lock Open “LOCK” Position (1) Ignition switch (2) Ignition key (3) Steering lock positin “ON” The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp, Pass lamp and Fuel gauge will be functional Engine cannot be started and no “OFF”...
  • Page 17 LEFT HANDLEBAR CONTROLS 3. Dimmer switch 1. Passing switch Functions in DC when the passing switch 4. Turn signal lamp switch knob is pressed in the following condition. Shift the turn signal knob sideways for • Headlamp switch is “OFF”. Right/Left indications and leave it to come •...

  • Page 18: Right Handlebar Controls

    RIGHT HANDLEBAR CONTROLS Never hold electric starter switch (1) Starter Switch continuously more than 10 seconds as continuous cranking of engine will drain the battery. Steering lock Steering lock is with ignition switch, turn the key (2) to “OFF” position & turn the handle bar towards left or right &...

  • Page 19: Fuel Valve

    At “OFF” position (1), fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the motorcycle is not in use. (2) Knob Main stand lock As an anti-theft feature there is a provision provided to lock the main stand by a (1) “OFF”...
  • Page 20 turn it clockwise and remove the cap. At "RES" position (3), fuel will flow from 2. Do not overfill the tank, there should be the reserve fuel supply to the carburetor. no fuel in the filler neck (4). Fill the tank with fuel (5) as shown.
  • Page 21 ENGINE OIL TOP UP PROCESS 1. Start the engine & let it idle for 3-5 minutes. ENGINE OIL Use hero genuine engine oil or recommended grade oil. BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade (JASO MA2).
  • Page 22 2. Stop the engine & park the motorcycle on its main stand on level ground, remove the oil level dipstick and wipe it clean. 6. Stop the engine and let the engine oil 3. Reinsert the oil level dipstick without settle down.
  • Page 23 TYRES (With Tube) condition with adequate tread, and correctly 2.75x18-4 PR 2.75x18-6 PR 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) 2.00 kgf/cm (28 psi) 2.80 kgf/cm (40 psi)
  • Page 24 Over inflation / Under inflation will affect the performance. (1) Wear indicator (2) Arrow mark...
  • Page 25 likely to fail from being overheated. TYRES (Tubeless) Over-inflated tyres make your motorcycle The tyres fitted on your motorcycles are of TUBELESS type. ride harshly, are more prone to damage from road hazards, and wear unevenly. To safely operate your motorcycle, your We recommend that you visually check tyres must be of the proper type and size, in good condition with adequate tread, and...
  • Page 26 The recommended “cold” tyre pressures are: Look for : Bumps or bulges in the side of the tyre Rider only Rider and Pillion or the tread. Replace the tyre if you find Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) any bumps or bulges.
  • Page 27 If a tyre is punctured or damaged, performance capabilities of your it is advised to visit nearest tyre motorcycle and provide the best manufacture, Hero MotoCorp authorised combination of handling, braking, durability and comfort. dealer/workshop or the tyre repair shop who has expertise in repairing methods of tubeless tyre.
  • Page 28 80/100 - 47 P (Tubeless Tyre) 80/100 - 54 P (Tubeless Tyre) NOTE For repair and replacement of tyre it is advised to visit your Authorised Hero MotoCorp workshop. Important Safety Reminders • Do not install a tube inside a tubeless tyre on this motorcycle.
  • Page 29 43-45 8. Lamps and Horn - check that headlamp, tail/stop lamp, turn signal lamps, indicators and horn function properly. 12. Air Suction Valve - make sure all tube connections are secured properly (page 58). 13. Side Stand Indicator - make sure that 16-18 the side stand is up.
  • Page 30 2. Turn the fuel valve “ON” 6. Open the throttle slightly & press the Select neutral s t a r t e r s w i t c h . ( A l t e r n a t i v e l y, kick pedal can be indicator glows on used for starting).
  • Page 32 Recommended max. operating speed in each gear. For normal braking, close the throttle 25 km/hr and gradually apply both front and rear brakes simultaneously while shifting 50 km/hr down gears to suit your road speed. 70 km/hr For maximum deceleration/ quick 95 km/hr stopping, close the throttle and apply the front and rear brakes simultaneously.

  • Page 33: Anti Theft Tips

    ANTI-THEFT TIPS 1. Always lock the steering and never leave the key in the ignition switch . 2. Park your motorcycle in a locked garage whenever possible. 3. Use an additional anti-theft device of good quality. 4. Put your name, address and phone number in this Owner's Manual and keep it in your motorcycle at all times.

  • Page 34: Utility Box

    and parts replacement can be performed with UTILITY BOX the tools contained in the kit. To store some important utility items a utility box has been provided. Tool bag - 1 No. +, - No. 2Driver - 1 No. Grip - 1 No. Box wrench 16 x 14 Pin spanner- 1 No.

  • Page 35: Safety Precaution

    * Carbon monoxide poisoning from engine exhaust. Remember that your Authorised Hero Be sure there is adequate ventilation MotoCorp Dealer knows your motorcycle whenever you operate the engine. best and is fully equipped to maintain and repair it.
  • Page 36 MAINTENANCE MAINTENANCE SCHEDULE 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100 3000-3500 6000-6500 9000-9500 12000- 15000- 3000 6000 9000 12000 15000 12500 15500 Air Cleaner* Electric Starter Electric Starter Chain I,C,L,A at every 2000 kms I,C,L,A at every 2000 kms Battery Voltage Brake Shoe...
  • Page 37 Replace once in every two years or 30000 kms. whichever is earlier. Check idle CO emission along with idle r/min / idle CO adjustment (if required). Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms.
  • Page 38 5. Remove centrifugal filter cover (5) & clean the centrifugal filter (6) with non flammable or high flash point solvent (kerosene). Remove the Kick Starter Pedal (1), Reinstall the centrifugal filter cover, disconnect the Clutch Cable (2), right crankcase cover & kick starter remove the Right Crankcase Cover (3).
  • Page 39 Recommended plug : NGK-CR7HSA, BOSCH-UR4AC, Champion-P-RZ9HC (Federal Mogul) number, consult Authorised Hero MotoCorp workshop on this if required. Clean any dirt around the spark plug Tighten a new spark plug 1/2 turn with base. a box wrench to compress the washer.
  • Page 40 AIR CLEANER The air cleaner element is of Dry Paper Pleated type it should be serviced at regular intervals (page 33). When riding in dusty areas, more frequent service may be necessary. 1. Remove the side cover screws (1). 2. Remove the side cover (2) by releasing the tab (3) from the rear cowl slot.
  • Page 41 (8) Air cleaner element (9) Element holder The Air Cleaner Element should be cleaned by blowing moisture free pressurized air. 5. Replace it earlier if it becomes very dirty, damaged on surface or on the sealing area. Install the air cleaner element on holder, insert the air cleaner assembly into the inlet air duct &...
  • Page 42 (2) Grommet (3) Lock nut (4) Adjuster (A) Decrease free play (B) Increase free play (1) Free play 2-6 mm Free Play Adjustment Slide the grommet (2), loose the lock nut (1) Crankshaft hole cap (2) Timing hole cap (3) and turn the adjuster (4). (3) 'T' mark (4) Index mark...
  • Page 43 NOTE The checking or adjustment of valve clearance should be performed while the engine is cold. The clearance will change as the engine temperature rises. 1. Remove the crankshaft hole cap (1) and timing hole cap (2) and tappet covers. 2.
  • Page 44 0.10 mm Never adjust air screw (2). Air screw adjustment is to be done only by Authorised Hero MotoCorp workshop. If air screw is tampered it affects the overall performance characteristics of the vehicle. After tightening the lock nut (6), check for proper adjustment of clearance.
  • Page 45 Clutch cable adjusting nut If proper adjustment cannot be obtained or the clutch does not work properly, visit your Authorised Hero MotoCorp Workshop. (1) Free play 10-20 mm (2) Clutch lever Tighten the lock nut and check the adjustment. Start the engine, press the clutch lever and shift into gear.
  • Page 46 Drive chain slack 25 mm (approx.) Turn the chain to view chain lock plate “OFF”, park (4) inside the hole. Ensure that the chain lock plate open end (5) is installed in the opposite direction of the inspection hole cap (2). chain rotation.
  • Page 47 Align the chain adjuster index mark (5) w i t h t h e c o r r e s p o n d i n g s c a l e graduations (6) on both the sides of the swing arm equally.
  • Page 48 NOTE Visit authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms. 1. Park the motorcycle on its main stand. (2) Sleeve nut (3) Drive chain lock nut (4) Drive chain adjusting nut...
  • Page 49 (4) Brake joint pin Cast wheel version If proper adjustment cannot be obtained by this method, visit your Authorised Hero MotoCorp workshop. Park Measure the distance brake pedal (1) moves before the brake starts to take hold. Free play (2) should be 20-30 mm.
  • Page 50 (4) after the final adjustment has been made. joint (2) Freeplay 20-30 mm If proper adjustment cannot be obtained by this method, visit your Authorised Hero MotoCorp workshop. Spoke wheel version (Spoke wheel version)
  • Page 51 Front Brake Wear Indication (Cast wheel version) Front Brake Wear Indication Rear Brake Wear Indication...
  • Page 52 Maintenance-Free (sealed) type. If your battery seems weak and/or electrolyte is leaking (causing hard starting or other electrical troubles), contact your Authorised Hero MotoCorp workshop. *MF stands for Maintenance Free...
  • Page 53 NOTE : Battery charging This symbol on the battery means Always visit your Authorised Hero that this product must not be MotoCorp workshop if you see any treated as household waste. symptom of battery discharge as earliest as possible to get the battery charged. The...

  • Page 54: Stop Lamp Switch

    4. Disconnect the negative (-) terminal lead from the battery first, then disconnect the Never use a fuse with a different rating positive (+) terminal lead. from that specified. It may lead to 5. Remove the battery from the battery box. serious damage to the electrical system Battery installation or a fire due to short circuit.

  • Page 55: Side Stand

    3. While the vehicle is removed from side stand, the side stand indicator (2) Stop lamp switch should not glow. 4. If the side stand indicator (2) does not operate as described in steps 2 or 3, please visit your Authorised Hero MotoCorp workshop.

  • Page 56: Headlamp Adjustment

    Park headlamp headlamp (2) Side stand indicator CAUTION Ensure that adequate care should be taken while cleaning the side stand switch. (1) Headlamp adjusting bolt headlamp HEADLAMP ADJUSTMENT Headlamp Headlamp headlamp headlamp.
  • Page 57 NOTE Always adjust both the rear shock Check the front forks by locking the absorbers to the same position. Use the front brake and pumping the front fork rear shock absorber adjustment tool (Pin up and down vigorously. The suspension Spanner) (1) available in the tool kit.
  • Page 58 Tighten the axle nut. Axle nut torque: 5.4 kgf-m Brake Panel (Cast wheel version) 1. Raise the front wheel off the ground. 2. Remove the speedometer cable (1) by pressing the tab (2) & then pull out the cable 3. Disconnect the brake cable (3) from brake arm (4) and brake panel (5) by removing the front brake adjusting nut (6).
  • Page 59 Tighten the axle nut. Axle nut torque: 5.4 kgf-m (5) Brake panel (Spoke wheel version) Remove the rear brake adjusting nut (1) and disconnect the brake rod (2) from the brake arm (3) by pushing down the brake pedal. Disconnect the brake stopper arm (4) from the brake panel (5) by removing split pin (6) and lock nut (7).
  • Page 60 (Cast wheel version) Remove the axle nut (8) and pull out the axle (9). Remove the wheel. Adjust the brake (page 46) and drive chain (page 43-45). Always replace used split pins with new ones.
  • Page 61 headlamp Axle nut torque: 5.4 kgf-m Brake stopper arm nut torque: 2.2 kgf-m Adjust the brake (page 46) and drive chain (page 43-45). NOTE • Our authorised dealership take all above m e n t i o n e d p r e c a u t i o n s l i k e recommended detergents and usage of muffler caps/ plugs during wash to ensure quality wash.

  • Page 62: Catalytic Converter

    AIR SUCTION VALVE (1) Air Suction Valve Further to meet emission standards this motorcycle is provided with the air suction valve. Air Suction Valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide.
  • Page 63 BASIC TROUBLESHOOTING Fuel System Check fuel valve position Consult Authorised Hero MotoCorp Workshop Electric Starter Not Working Fuse Check Fuse Replace Fuse (page 51) Weak Inspect Battery Consult Authorised Hero MotoCorp Workshop Loose Check connections, Ignition Secure connctions switch / starter switch...
  • Page 64 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop Check Air Cleaner Consult Authorised Hero MotoCorp Workshop...
  • Page 65 Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop i3s SYSTEM “ON”/ “OFF” Position Check i3s Switch Turn i3s Switch “ON” Fuse Check Fuse Replace Fuse Inspect Battery Weak/ i3s Indicator blinking Consult Authorised Hero MotoCorp Workshop Loose contact...
  • Page 68 Splendor iSmart vehicle is warranted for a period of 5 years or 70000 Km, whichever is earlier, from the date of purchase. It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
  • Page 69 Hero MotoCorp Ltd. If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MA2).
  • Page 70 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 71 (s) which is/are considered to be the cause of non-compliance with the emission standards. The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
  • Page 72 WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS ? 4Assures long life 4Ensures economy for a long time 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality...
  • Page 73 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Clutch Plate Material used is inferior Damages other parts of clutch like, clutch center and outer clutch Affects fuel efficiency Poor acceleration Cam Chain Kit Poor performance Reduced life Gasket Cylinder Head Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level...
  • Page 74 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Element Air Cleaner Improper air filtration resulting in premature engine failure Affects fuel efficiency Poor engine performance Spark Plug Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Brake Pads / Shoes Poor braking effeciency Rider safety - an issue Discs / Drum wear out, resulting in subsequent repair cost...
  • Page 75 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 76 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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