HERO XTREME 160R 4V Owner's Manual
  1. Manuals
  2. Brands
  3. HERO Manuals
  4. Motorcycle
  5. XTREME 160R 4V
  6. Owner's manual

HERO XTREME 160R 4V Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XTREME 160R 4V and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for HERO XTREME 160R 4V

Summary of Contents for HERO XTREME 160R 4V

  • Page 2 ON. This booklet is your guide to the basic operation and maintenance of your new XTREME 160R 4V. Please take time to read it carefully. As with any fine Hero MotoCorp machine, proper care and maintenance are essential for trouble-free operation and optimum performance.
  • Page 3 AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...

  • Page 4: Table Of Contents

    Instruments and indicators • DRIVE CHAIN SLACKNESS LCD panel • DRIVE CHAIN SLIDER INSPECTION LOW FUEL INDICATOR BRAKES FEATURES SUSPENSION Hero ride guide (Non connect variant) • Hero connect (Connect variant) WHEEL • Steering lock MAIN/SIDE STAND LUBRICATION • Gear indicator •...

  • Page 5: Vehicle Identification

    VEHICLE IDENTIFICATION Vehicle Identification Number (VIN) Engine No. Location: Stamped on the right side of the Location: Stamped on the lower side of the steering head tube. left crankcase. VIN: MBLKCU10######### KCU10 ##### Vehicle Check Month of Plant Production Manufacturer Model Year Description Digit...

  • Page 6: Vehicle Views

    VEHICLE VIEWS FRONT VIEW (1) Front fender (6) Headlamp (Low beam) (2) Front right turn signal lamp (7) Left position lamp (3) Right position lamp (8) Front left turn signal lamp (4) Front visor (9) Headlamp (High beam) (5) Front brake master cylinder/Reservoir *Accessories and features shown may not be part of standard fitment.
  • Page 7 REAR VIEW 1. Rear reflex reflector 5. Licence plate lamp 2. Left rear turn signal lamp 6. Right rear turn signal lamp 3. Tail/stop lamp 7. Rear fender 4. Rear view mirror *Accessories and features shown may not be part of standard fitment.
  • Page 8 TOP VIEW (1) USB charger (12) Side stand indicator (2) QR code/E20 sticker (13) Neutral indicator (3) Set button (14) High beam indicator (4) Turn signal switch (15) Turn signal indicators (5) Horn switch (16) ABS indicator (6) Clutch lever (17) Hazard switch (7) Passing switch (18) Front brake lever...
  • Page 9 LEFT SIDE VIEW 14 13 (1) Oil cooler (7) Rider footrest (12) Seat (2) Starter motor (8) Pillion footrest (13) Battery compartment (inside) (3) Belly pan (9) Saree guard (14) Side stand switch (4) Main stand (10) Rear grip (15) ECU (inside) (5) Gear shift pedal (11) Seat lock (16) Side reflex reflector...
  • Page 10 RIGHT SIDE VIEW (1) Rear disc (8) Front fork (2) Rear brake fluid reservoir (9) Fuel tank cover (3) Rear master cylinder (10) Throttle body (inside) (4) Brake pedal (11) Fuse box (inside) (5) Oil level dipstick (12) Tool kit/First aid compartment (6) Front caliper assembly (13) Rear caliper assembly (7) Front disc...

  • Page 11: Vehicle Specification

    VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2029 mm Overall width 793 mm Overall height 1052 mm Wheelbase 1333 mm Saddle height 795 mm Ground clearance 165 mm Weight Kerb weight 144 kg Capacities Engine oil 1350 ml at disassembly and 1150 ml at draining Fuel tank 12 litres Hydraulic brake fluid...
  • Page 12 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Chassis and suspension Front suspension Telescopic hydraulic Rear suspension Rectangular swingarm with monoshock Caster angle 25.5° Trail length 98 mm Front 100/80 17 52 P (Tubeless tyre) Tyre size 130/70 R17 62 P (Radial tubeless tyre) Rear Front (Petal disc type) Dia.
  • Page 13 VEHICLE SPECIFICATION ITEM SPECIFICATIONS Hi beam indicator ABS indicator Low fuel indicator Module illuminated LCD Service reminder indicator Licence plate lamp 12V-5W Side stand indicator Malfunction indicator lamp (MIL) Starter magnetic switch 20A (Circuit fuse) & 20A (Spare fuse) Fuse 15A, 10A, 10A, 10A &...

  • Page 14: Vehicle Safety

    Never exceed familiar with how this vehicle works and load limits, and use accessories that have been handles, and to become accustomed to the recommended by for this Hero MotoCorp vehicle. See (page 12) for more details. vehicle's size and weight.

  • Page 15: Protective Apparel

    If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether Be sure you and your pillion always wear a •...

  • Page 16: Accessories & Modifications

    ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe.

  • Page 17: Safe Riding Tips

    Get your vehicle serviced regularly by the • working. Authorised workshop. Hero MotoCorp • Don't apply hard braking on loose, wet or slippery Before riding make sure that integrated start-kill • switch is in “ON” ( ) position. road surfaces.

  • Page 18: Tips For Healthy Environment

    Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil • recommended by and make sure you change it every 6000 km. (Top up if...

  • Page 19: Ignition Switch

    PARTS FUNCTION Ignition switch “ON” ( ) Position “OFF” ( ) Position/Lock Open 1. Ignition switch 2. Ignition key 3. “OFF” ( ) position 4. Steering lock position “LOCK” Position 5. “ON” ( ) position Key position Function Key removal The LCD panel illuminates &...

  • Page 20: Instruments And Indicators

    Instruments and Indicators 2 3 4 5 6 7 The indicators are in the speedometer panel above the headlamp. The functions are as below. x 1000 RPM GEAR Sl. No. Description Function Shows engine revolution per minute. The tachometer digital Tachometer segments will swing to maximum scale on the meter console once the ignition switch is turned “ON”.
  • Page 21 Sl. No. Description Function If your smartphone is paired with the meter console of your vehicle via bluetooth (page 23), then it will display Phone battery status battery status of smartphone on the meter console (page 27). Indicates approximate fuel quantity in the form of digital segments.
  • Page 22 OK. If it glows continuously there is an lamp (MIL) abnormality in the vehicle, it is recommended to reduce the speed and drive to the Authorised Hero MotoCorp workshop for check-up. Light glows when the fuel quantity is low (page 22). Low fuel indicator To adjust clock &...

  • Page 23: Lcd Panel

    LCD PANEL (a) Digital clock Digital clock (1) shows hour and minute. To adjust the time, proceed as follows : x 1000 RPM Turn the ignition switch "ON" ( ). • GEAR Press and hold set button (2) and mode •...
  • Page 24 The time advances fast when the button is If the tripmeter exceeds " " km it will • pressed and held. return to " " km automatically. When tripmeter is selected long press the set button to reset tripmeter to zero. The odometer can be displayed from "...
  • Page 25 Authorised workshop for Hero MotoCorp 30 seconds then the last brightness level service. The indicator shall start blinking when shall be stored and returned to normal the vehicle covers kilometers as specified in mode.

  • Page 26: Low Fuel Indicator

    The digital segments (2) will swing to maximum scale on the meter console once the ignition switch is turned “ON” ( ). If all the segments are displayed it means fuel quantity in the fuel tank is 12.0 litres. LOW FUEL INDICATOR Low fuel indicator (1) is a warning indicator for the user to fill the fuel as soon as possible.

  • Page 27: Hero Ride Guide (Non Connect Variant)

    FEATURES (a) Hero ride guide (Non connect variant) Application: Hero ride guide is available in the google play store (for androids) or App Store (for iOS), which can be installed in your device to access ALLOW bluetooth, incoming calls alerts, missed call alerts, mobile battery status and message alert.
  • Page 28 ALLOW (1) Run application in background g. Photo & Media (2) Get started Now select your vehicle (3). • Now application asks the user to turn the • battery optimization off (4). It can be done by following the steps which are mentioned in the application or the user can ignore this step.
  • Page 29 The application searches for a while and • displays all compatible nearby devices. Select the device with your name (5). Update your name (6) (if required) and • GEAR select either save and connect (7) or connect (8) to proceed. (9) Pairing request notification (10) Pin (11) “OK”...
  • Page 30 (page 23), then you will get all the m ignition switch after successful pairing with essa hero ride guide application, it will reconnect alerts (1) on the meter console. automatically once ignition switch is turned ''ON''.

  • Page 31: Hero Connect (Connect Variant)

    (page 23), then will display phone battery store (for android) or App Store (for iOS). status (1) of your smartphone on the meter Once, Hero App is activated, it also provides console. data like live tracking, trip history, driving 4 bar display – 80-100% score etc of the user.
  • Page 32 However, TCU waits for 15 seconds before 1) Ignition “ON” alert: Whenever the initiating the sleep mode after switching vehicle ignition is “ON” by the user, Hero App will show pop-up in 45 seconds in good “OFF” the vehicle. In case, if the ignition is network condition.
  • Page 33 Towing/Theft detection: • NOTE Towing or theft mode detection only works At complete discharge state of TCU battery. when the ignition of the vehicle is “OFF”. To TCU takes minimum 2 hours to charge the enter tow mode, the vehicle must be at least battery to a level where it has enough charge 100 meters from where it was last stopped or to connect with the server for sending the alert...
  • Page 34 Accident Detection: Vehicle tilt angle should be more than 50° • • TCU has vehicle accident detection feature. from its default standing position When the vehicle encounters an accident than Vehicle must remain in topple position for • the device sends last known vehicle location at least 5 seconds.
  • Page 35 The vehicle can be re-mobilized, again • “ON”. Once the SOS alert switch is pressed, through application. the Hero App will alert the rider's emergency NOTE contact saved in application along with the rider's current location (page 34). Vehicle will be immobilized, if vehicle speed •...
  • Page 36 If vehicle is not online, Hero App will show • message of “offline” on application. Track log/Trip Records: • During every trip, the trip data like distance travelled, drive time, top speed, average speed and driving score are stored in the TCU as track data, which is then uploaded to the cloud once the trip is ended.
  • Page 37 • TCU sends vehicle speed alert whenever vehicle crosses speed limit configured by the user in Hero App. Speed alert can be configured by the user using the application. There are following speed limits which can be configured by the user: Minimum: 40 Km/h •...
  • Page 38 Vehicle will be turned “OFF”, if geofence Find my Vehicle (via Bluetooth) • shutdown feature is activated in Hero App & User can connect the phone to TCU via vehicle is crossing beyond the geofence Bluetooth. After successful connection Hero App will show status as “Connected”...

  • Page 39: Steering Lock

    (d) Gear indicator settings. Gear indicator (1) indicates current gear User can set the notification alerts through position of your vehicle in which it is running. “notifications settings” in the Hero App as shown below. x 1000 RPM GEAR GEAR...

  • Page 40: Handlebar Switches Control

    NOTE NOTE Gear indicator displays “ ” when your • vehicle is in neutral. Gear indicator displays “-” when it delays in • displaying the gear indication or when you change gears in vehicle static condition (vehicle is in main stand and ignition switch is in “ON”...
  • Page 41 Right handlebar controls (b) Engine stop switch operation 1. Integrated start-kill switch For engine stop operation (3) integrated start-kill switch (2) has two positions. In (a) Electric starter operation ( ) “ON” ( ) position, engine will operate and in Press the electric starter ( ) (1) of integrated “OFF”...

  • Page 42: Abs Indicator

    SOS alert initiates only when the vehicle's ignition is “ON” ( ). Once the SOS alert switch is pressed, the Hero App will alert the rider's emergency contact saved in application along with the rider's current location. Before initiating SOS alert, the user should be...

  • Page 43: Side Stand Indicator/Switch

    If the side stand indicator (1) does not • operate as described in above steps, please visit your Authorised Hero MotoCorp workshop. CAUTION Ensure that adequate care should be taken while cleaning the side stand switch. Your vehicle is equipped with “Side stand engine kill”...

  • Page 44: Fuel

    If your vehicle doesn't operate as described in park the vehicle on its main stand and check flow diagram, please visit your Authorised all the conditions described in the inspection workshop. Hero MotoCorp flow diagram: WARNING INSPECTION FLOW DIAGRAM Regularly inspect the functionality of "Side stand engine kill”...
  • Page 45 (5) Filler neck operational performance of the vehicle, To lock fuel tank cap, close the cap back on Ÿ contact your Authorized Hero MotoCorp the opening and press gently. The key workshop. springs back to the normal position and cap gets locked.

  • Page 46: Seat Lock

    SEAT LOCK Location : On the left side of the rear cowl, above rear wheel. Operation : Insert the ignition key (1) and turn in clockwise to unlock the seat. To install, engage the seat hooks with frame and press the seat until the lock clicks. (1) E20 sticker (2) Fuel tank cover CAUTION...

  • Page 47: Usb Charger

    To connect a mobile phone to the charger, first open the cap from the USB charger and then plug in the charger cable to it. Hero will not be responsible for damages MotoCorp caused due to use of non-standard USB cable.

  • Page 48: Pre-Ride Inspection

    Malfunction indicator lamp (MIL)- • NOTE When the ignition switch is turned “ON” the Do not apply any soap solution, oil or grease • malfunction indicator lamp (MIL) glows inside the USB charger. continuously and then should go “OFF” Any personal belongings have to be removed •...

  • Page 49: Starting The Engine

    (page 39). It is recommended to reduce the speed and STARTING THE ENGINE drive to the Authorised Hero MotoCorp workshop for check-up. Always follow the proper starting procedure described below : To protect the catalytic converter in your •...
  • Page 50 CAUTION Do not open excessive throttle when engine • is idling and the vehicle is parked, as it may lead to overheating and damage to engine and exhaust system components. Running the engine at idle for more than 3 • minutes may also result in engine overheating.

  • Page 51: Riding

    When the vehicle attains a moderate speed, NOTE • close the throttle, press the clutch lever and If the vehicle has fallen down, before restarting shift to 2 gear by placing the toe on the the engine you must turn the ignition switch to underside of gear pedal and lift upwards.
  • Page 52 The ABS system is self-regulating and always active once vehicle speed exceeds 5 km/h. The ABS controller acts on the basis of the • comparative speeds of the front wheel. The use of non-approved tyres can affect the speed of the wheels and supply incorrect information to the ABS computer.
  • Page 53 (whenever ABS actuates) in vehicle. These It is recommended that ABS should be • conditions are normal and indicates that serviced at Authorised Hero MotoCorp ABS is working. workshop. Don't apply the hard braking in wet or rainy • Read your owner's manual for additional •...

  • Page 54: Parking

    PARKING Kit consists of following tool: After stopping the vehicle, shift the Tool bag-1 No. Ÿ transmission to neutral, turn the ignition + , - Driver No.2-1 No. Ÿ switch “OFF” ( ), park the vehicle on main Grip-1 No. Ÿ...

  • Page 55: Maintenance

    WARNING maintenance schedule. Consult your Authorised dealer for Failure to follow maintenance instructions Hero MotoCorp • recommendation applicable to your individual and precautions properly can seriously needs and use. If your vehicle overturns or is injure you.

  • Page 56: Safety Precaution

    Remember that your Authorised workshop knows your vehicle best and is Hero MotoCorp fully equipped to maintain and repair it. To ensure best quality and reliability, it is recommended to use...
  • Page 57 Hero by properly trained and equipped technicians. Your Authorised workshop MotoCorp Hero MotoCorp meets all of these requirements. Ensure that each paid service is availed within 180 days or 6000 km from the date of previous service, whichever is earlier.

  • Page 58: Maintenance Schedule

    Give a missed call to +91 8367796950 MAINTENANCE SCHEDULE or Scan QR code Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing.
  • Page 59 WHICHEVER DURING FREE SERVICE PERIOD COMES FIRST DURING PAID SERVICE PERIOD SERVICE ONCE IN EVERY 6000 KM ITEMS Next Next Next DAYS 1st 60 500- 6000- 12000- 18000- KM Note-1 6000 12000 6500 12500 18500 Battery Voltage (Inspection with Midtronics Tester) Disc Wear/Pad Wear Note-5 Brake Fluid...

  • Page 60: Spark Plug Inspection

    0.8-0.9 mm power in hot climates, the spark plug should be changed to a cold heat range number, consult Authorised workshop Hero MotoCorp on this if required. Clean dirt around the spark plug base. Ÿ Disconnect the noise suppressor cap (1) Ÿ...

  • Page 61: Engine Oil

    ENGINE OIL Do top up if oil level reaches towards the Ÿ lower level mark. Use hero genuine engine oil or recommended Park the vehicle on its main stand. grade oil. Ÿ BRAND: Hero 4T plus Start the engine & let it idle for 3-5 Ÿ...

  • Page 62: Engine Oil Paper Filter Element

    Engine oil replacement/ Start the engine and allow it to idle for few • minutes. Oil circulation inspection Stop the engine and let the engine oil settle Start the engine, warm it up for several • • down. minutes and then turn it off. Recheck the oil level.

  • Page 63: Oil Filter Screen

    (1) Mounting bolts (4) Engine oil paper filter element (2) Engine oil paper filter element cover NOTE Remove the engine oil paper filter element • When the engine oil paper filter element • cover (2) with O-ring (3). replaced always replace the O-ring with the Remove the engine oil paper filter element •...
  • Page 64 (8) Gasket (9) Dowel pins (1) Belly pan (10) Engine oil strainer screen (2) Belly pan allen key bolts Reinstall the engine oil strainer screen with • the sharp edged side facing inwards. Reinstall the dowel pins, new gasket, • crankcase cover and its bolts, oil cooler hose, oil cooler hose bolt, clutch cable.

  • Page 65: Engine Oil Cooler

    ENGINE OIL COOLER (1) Screws (2) Air cleaner cover (1) Engine oil cooler Remove the air cleaner element (3). • CAUTION No hard objects to be used for cleaning the • engine oil cooler (1), otherwise the fins will get damaged. No high pressure washing of the oil cooler as •...

  • Page 66: Valve Clearance Adjustment

    Blow away the remaining dust by forcing • compressed moisture-free air using an air nozzle (4) from the housing side (5) of the air cleaner. Replace the air cleaner element if it is • excessively dirty, torn or damaged. (1) Drain tube NOTE Always ensure to reinstall the drain tube after draining the deposit.
  • Page 67 Rotate the flywheel anticlockwise until the • “T” mark (3) on the flywheel coincides with the index mark (4) on the left crankcase cover. In this position the piston will either be on the compression or exhaust stroke. (5) Feeler gauge (6) Adjusting screw (7) Valve stem (8) Lock nut...

  • Page 68: Clutch Lever Free Play

    NOTE If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Other checks Check the clutch cable for kinks or signs of • wear that could cause sticking or failure. Check for clutch cable model. Use genuine •...

  • Page 69: Throttle Operation

    THROTTLE OPERATION Cable inspection Check for smooth rotation of the throttle grip from the fully open to the fully closed position. Check at full left and full right steering positions. Inspect the condition of the throttle cable from the throttle grip down to the throttle body.

  • Page 70: Drive Chain Slackness

    Drive chain slack should be adjusted at your frequent maintenance will be necessary. Authorised workshop as per Hero MotoCorp Inspection the specification. Turn the engine “OFF”, park the vehicle on Rotate the rear wheel slowly and inspect the •...
  • Page 71 (1) Rear axle nut CAUTION Loosen the drive chain lock nut (3) from Always replace the drive chain and sprockets • both side. as a set. Otherwise the new part will wear prematurely. Turn the adjusting nut (4) in an equal •...
  • Page 72 Authorised workshop Apply SAE 90 grade oil on the hanger side Hero MotoCorp • as soon as possible to check for proper of the entire length of the chain using an oil assembly.

  • Page 73: Drive Chain Slider Inspection

    (2) is NOTE reached. Excessive lubricant if not wiped off, will aid in For replacement, see your Authorised Hero accumulation of dust, sand and dirt on the workshop. drive chain, increasing its wear and will also MotoCorp be sprayed on the vehicle as well due to chain movement.
  • Page 74 Do not Authorised workshop. mix DoT 3 and DoT 4 brake fluid. Hero MotoCorp Always use recommended tyres (page 74) • for better braking performance. (b) Rear brake Refer to the safety precautions on (page 52).
  • Page 75 Visit your Always contact your Authorised • Authorised workshop for this Hero Hero MotoCorp workshop for refilling of reservoir MotoCorp service. when necessary. Do not mix DoT 3 and DoT 4 brake fluid. (c) Brake pad wear Brake pad wear depends upon the severity of usage, type of riding &...

  • Page 76: Suspension

    SUSPENSION Recommend adjustment Front and rear suspension inspection Solo rider : 3rd position Rider + Pillion: 7th position Check the front forks by locking the front • brake and pumping the front fork up and down vigorously. The suspension action should be smooth and there should be no oil leakage.

  • Page 77: Wheel

    WHEEL (a) Front wheel Removal Refer to the safety precautions on (page 52). Support the vehicle securely on the main • stand and raise the front wheel off the ground. Remove the wheel speed sensor bolt (1) • from right fork leg and disconnect the wheel speed sensor cable (2).
  • Page 78 (b) Rear wheel Installation Removal Install the side collars (1) to both sides of • Refer safety precautions on (page 52). the wheel hub. Support the vehicle securely on the main Insert the disc (2) between the pads in the •...

  • Page 79: Main/Side Stand Lubrication

    Align the rear caliper holder (3) with the • swingarm (4). Insert the axle (5) from the left side through • the swingarm, wheel hub, collar and rear caliper holder. (1) Main stand (2) Side stand TUBELESS TYRES The tyres fitted on your vehicles are of TUBELESS type.
  • Page 80 Air pressure Tubeless tyres have some self-sealing ability if they are punctured. However, because leakage Keeping your tyres properly inflated provides is often very slow, you should look closely for the best combination of handling, tread life punctures whenever a tyre is not fully inflated. and riding comfort.
  • Page 81 Repairing a puncture or removing a wheel requires special tools and technical expertise. If a tyre is punctured or damaged, it is advised to visit nearest tyre manufacture, Hero Carefully inspect the tyres for any damage, • authorised dealer/workshop or the MotoCorp if the vehicle hits a pothole or hard object.

  • Page 82: Nut, Bolts & Fasteners

    For repair and replacement of tyre it is advised Check that all cotter pins, safety clips, hose to visit your Authorised • Hero MotoCorp workshop. clamps and cable stays are in place. WARNING Operation with excessively worn tyres is •...

  • Page 83: Battery

    Battery charging side of fuel tank cover. Always visit your Authorised Specification Hero MotoCorp workshop if you see any symptom of battery *MF Battery-12V-6 Ah/ETZ7 discharge as earliest as possible to get the It is not necessary to check the battery battery charged.
  • Page 84 Remove the fuel tank cover (3). • (1) Screws (3) Fuel tank cover Remove the bolts (2) from the both rear • and front side of the fuel tank. Disconnect the (-)ve terminal lead (4) from • the battery first, then disconnect the (+)ve terminal lead (5).

  • Page 85: Fuse Replacement

    Pullout the battery (8) from the battery box. • (A) Fuse box (1) Main fuse:15A, 10A, 10A, 10A & 10A (8) Battery (2) Spare fuse:15A & 10A Battery installation Starter magnetic switch (B) Reinstall in the reverse order of removal. Be Location : Inside left side of fuel tank cover, Ÿ...

  • Page 86: Stop Lamp Switch

    STOP LAMP SWITCH WARNING The stop lamp switch (1) must be adjusted so Never use a fuse with a different rating from • that stop lamp glows when rear brake is that specified. It may lead to serious damage applied. The procedure for adjusting stop to the electrical system or a fire due to short lamp is as follows : circuit.

  • Page 87: Headlamp Focus Adjustment

    HEADLAMP FOCUS ADJUSTMENT CATALYTIC CONVERTER This vehicle is equipped with a catalytic Headlamp is preset. However in case of converter (1) in the muffler to meet the adjustment required, please follow the steps emission norms. as given below: The catalytic converter contains precious Headlamp adjustment is done by the •...

  • Page 88: Evaporative Emission Control System

    (1) Catalytic converters (1) Canister EVAPORATIVE EMISSION CONTROL POLISHING OF VEHICLE SYSTEM After washing your vehicle, wax all painted This vehicle is equipped with an evaporative surfaces (except matte painted surfaces) using emission control system to meet emission a commercially available polish/quality liquid standards.

  • Page 89: Basic Troubleshooting

    Turn to “ON” ( ) position “OFF” “ON” ( ) position Consult Authorised Workshop Hero MotoCorp B. Side Stand Engine Kill System Check side stand in gear condition (page 30) Side stand “Down” Move the side stand up Side stand “Up”...
  • Page 90 No spark Check for poorly connected Secure properly or loose spark plug wire Loose contact Consult Authorised Workshop Hero MotoCorp 2. ENGINE STARTS BUT STALLS Consult Authorised Workshop Check fuel lines Hero MotoCorp Leakage Check air cleaner element Clean &...
  • Page 91 BASIC TROUBLESHOOTING 4. ELECTRICAL SYSTEM Feeble Horn Sound or No Light Replace fuse Check fuse Fused Consult Authorised Workshop Inspect battery Hero MotoCorp Weak Replace bulbs Check bulbs Fuse/wrong wattage Check connections Secure connections Loose Consult Authorised Workshop Hero MotoCorp...

  • Page 92: Road Signs

    ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
  • Page 93 ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.

  • Page 94: Warranty

    - both in material and workmanship, under normal use and conditions, subject to the following terms & conditions. Terms & conditions XTREME 160R 4V vehicle 5 years or 70000 Km is warranted for a period of whichever is earlier, from the date of purchase, emission warranty is separately covered under the head of “Emission Warranty”.
  • Page 95 Hero MotoCorp Ltd. LIMITATIONS OF WARRANTY The warranty shall not apply— (1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at authorized workshop. Hero MotoCorp 2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO M ).
  • Page 96 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 97 Hero MotoCorp Ltd. TELEMATIC CONTROL UNIT (TCU) WARRANTY PRODUCT WARRANTY Expect as provided herein, the warranty of the TCU is valid for 3 years from the date of purchase of the vehicle. The warranty on the TCU is only limited to manufacturing defects.
  • Page 98 Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel Hero MotoCorp Ltd. partners, to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following terms &...
  • Page 99 Hero MotoCorp Ltd. EMISSION WARRANTY j) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the necessary rectification.
  • Page 100 WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
  • Page 101 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...

  • Page 102: Zonal/Regional/Area Offices

    Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Tower A, Plot No BW 58, Logix City Center, Sector-32, Noida – 201301. Uttar Pradesh Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 103 Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, Uttarakhand, India. Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd.,...

Table of Contents

Save PDF