Transit van surf pole - high roof/mid roof (13 pages)
Summary of Contents for FVC TR0205B
Page 1
INSTALLATION GUIDE TRANSI T T R AIL VAN S ID E L AD D E R - AL L TYPE S TR020 5B + TR 0206 B TOOLS REQUIRED (NOT INCLUDED) 9/16” WRENCH OR SOCKET 5/32” ALLEN WRENCH 7/32” ALLEN WRENCH TAPE MEASURE INSTALL INFO TIME TO INSTALL THIS PRODUCT: 1 HOUR...
BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
PACKAGE CONTENTS STEP BRACKET SANDWICH PLATE BAYONET LADDER UPPER HALF LADDER LOWER HALF QTY: 1 QTY: 1 QTY: 1 QTY: 1 QTY: 2 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
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HARDWARE 3/8-16 X 1 BUTTON HEAD 3/8-16 NYLON INSERT 3/8 SCREW FLAT 3/8-16 X 0.75 FLANGED HEX LOCKNUT HEX DRIVE SCREW WASHER HEAD SCREW QTY: 2 QTY: 4 QTY: 10 QTY: 2 1/4-20 X 0.75 FLANGED 3/8-16 X 1.25 BUTTON HEAD HEX BUTTON HEAD HEX DRIVE 5ML THREADLOCKER DRIVE SCREW...
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INSTALL TOOLS REQUIRED FOR THIS STEP: STEP | 01 LAYOUT AND INSTALL PREP 1.1 Identify Van Configuration: Our Transit Side Ladder is designed to be mounted to either our Low Pro (FIG 2) or Safari Roof Racks (FIG 1). Identify the mounting location for your van type in FIG 2.
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TOOLS REQUIRED FOR THIS STEP: 5/32” ALLEN WRENCH STEP | 02 SIDE LADDER ASSEMBLY 2.1 Install Bayonets to Top Ladder Half: Find the Top Half of the Side Ladder and insert Bayonets as shown in FIG 3. Secure using (2ea) 1/4-20 x 0.75 Flanged Button Head Hex Drive Screws and Loctite.
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TOOLS REQUIRED FOR THIS STEP: STEP | 03 SIDE LADDER INSTALL 3.1 Position Sandwich Plate: Take the Sandwich Plate and position it by sliding it between the support arm and dimpled top plate of your side steps (FIG 8). Make sure it is in the orientation as shown in FIG 7 that has the raised flanges facing upward.
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TOOLS REQUIRED FOR THIS STEP: STEP | 03 SIDE LADDER INSTALL 3.2 Align Sandwich Plate to Mounting Holes: Align the Sandwich Plate to the mounting holes shown in FIG 10. F I G 9 F I G 10 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
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9/16” SOCKET OR WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 03 SIDE LADDER INSTALL STEP BRACKET 3.3 Attach Mounting Bracket: Loosely attach the Step Bracket to the Sandwich Plate using (2) 3/8-16 x 0.75 Flanged Hex Head Screws and the Horizontal Mounting Slots as shown in (FIG 11+ 12).
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9/16” WRENCH OR SOCKET TOOLS REQUIRED FOR THIS STEP: 7/32” ALLEN WRENCH STEP | 03 SIDE LADDER INSTALL 3.4 Hang Ladder to Roof Rack: Loosely bolt up the Side Ladder to the designated slots of your Roof Rack using (2) 3/8-16 x 1”...
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TOOLS REQUIRED FOR THIS STEP: STEP | 03 SIDE LADDER INSTALL 3.6 Align Side Ladder: There is tolerance built in to each of the mounting slots of the Roof Rack and Step Plate. Make sure the alignment of your Side Ladder is square before proceeding to the next step.
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TOOLS REQUIRED FOR THIS STEP: 9/16” WRENCH OR SOCKET 7/32” ALLEN WRENCH STEP | 03 SIDE LADDER INSTALL 3.7 Tighten All Fasteners: Once you are satisfied with the alignment of your Side Ladder, go back and tighten all fasteners to secure it in place. F I G 18 F I G 19 F L AT L I N E VA N C O •...
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