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Summary of Contents for EKKO EP30A
- Page 1 SPECIFICATION Electric Walkie Rider Pallet truck EP30A...
- Page 2 EP30A series full Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas Electric pallet truck, they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
- Page 3 The Statement Our company production model EP30A type 6600lbs full Electric Pallet truck is a special motor vehicle used in factories, warehousing, logistics, distribution and any place which is specified by “special equipment safety supervision regulations” . Contents...
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Page 4: Table Of Contents
1.The General Introduction ................1 2.Proper usage ....................2 3.Introduction of the product ................3 3.1 Model Overview......................3 3.2Model Parameters ......................3 4.Operating mechanism diagram ..............5 5.Operating principle ..................6 5.1,Running system....................... 6 5.2Steering system ......................6 5.3 Brake structure and brake schematic diagram. - Page 5 10.1 General rule ....................... 20 10.2 Storage and transportation ..................20 10.3 Check before using ....................21 10.4Safety operation regulation ..................22 11.Service Manual .................... 25 11.1 Troubleshooting ..................... 25 11.2Preparation before repair ..................26 11.3Check the amount of hydraulic oil ................26 11.4 Complete repair,the preparation before using ............
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Page 6: The General Introduction
1.The General Introduction This truck adopts advanced structures such as vertical lifting system, Electronic power steering system, new AC controller and so on. It is also equipped with high-quality motor, traction battery and pump station motor .So it has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good power performance, low noise, no pollution, and beautiful appearance. -
Page 7: Proper Usage
2. Proper usage Please using the Electric pallet truck according to this specification. The truck described in this manual is a self-propelled Full Electric Pallet truck . lifting and lowering is controlled by the handle button Improper use can cause personal injury or machine damage. The operator / operating company needs to ensure that it is used correctly and that this truck is only operated by trained and authorized personnel. -
Page 8: Introduction Of The Product
3.Introduction of the product 3.1 Model Overview This specification is for EP30A series 6600lbs Full electric pallet truck（follow as truck）. The type is”EP30A— load capacity is 6600lbs meet the requirement of JB/T8452-1996 《Battery forklift model establishment method》.R is model number... - Page 9 Model EP30A Power unit Electric Operation Walkie Rated Traction weight Q (lbs) 6600 Load centre c (Inch) 23.6 Axle centre to fork face x (Inch) 40.79 Wheelbase y (Inch) 67.72 Service weight with battery 1720 Wheels type Driving wheel size Φ×w(Inch)
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Page 10: Operating Mechanism Diagram
4. Operating mechanism diagram With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, forklift up and lower down etc. Operating mechanism diagram: 1..UP/DOWN button 2.Accelerator Knob 3..Emergency Revise switch 4.Horn 2.UP/DOWN button 1.Speed switch... -
Page 11: Operating Principle
5. Operating principle 5.1 Running system The truck is powered by a battery, and the DC power is converted into AC power by a frequency conversion system, which is realized by controlling the AC motor on the driving wheels. The AC motor converts high-speed and low-torque into low-speed and high-torque through a gear reduction box, and finally the drive wheels perform the action. - Page 12 5.3.2Braking operation principle： As follow picture：The brake constitute by magnetic yoke 6 ,magnet exciting coil,7 , the spring 2, the brake disc 5,the armature 1, the gear sleeve 4, the mounting screw 3,And so on .The brake is mounted on the end cap of the motor and the mounting screw is adjusted to the specified air gap value.
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Page 13: Operating System
Brake schematic 5.4 Operating System The main working body of a moving truck is the fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. -
Page 14: Electrical Schematic Diagram
Electrical schematic diagram... -
Page 15: Hydraulic Scheme
Hydraulic Scheme... -
Page 16: Operating Instruction
8. Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. Start, run and parking: 1).Insert the key into the key switch, turn to the right, pull the emergency stop switch up, open the control circuit. -
Page 17: The Use Of The Horn And The Reversing Horn
8.3 The use of the horn and the reversing horn In order to drive safely, the truck is equipped with a driving horn. To remind others when driving, press the horn button in the middle of the handle, and the horn will ring to warn pedestrians. -
Page 18: Repair And Maintenance
9.1 Repair and Maintenance Maintenance technician: The maintenance and service should only be performed by special personnel trained by the manufacturer. After the technician sent by after-sales department of the manufacturer completed maintenance and servicing work, they should sign on the service log. Lifting of the Truck: When a truck needs to be lifted for maintenance, the lifting device must be safe and secure and strictly attached to the lifting point. -
Page 19: Routine Maintenance
9.2 Routine Maintenance 9.2.1 check the condition of each pole, cable and protective cover of the accumulator. 9.2.2 check whether the battery box is secure. 9.2.3 check whether the vehicle is oiled. 9.2.4 check the situation of fork, oil pipe and horn. 9.2.5 check the braking condition. - Page 20 ● Time interval(Month) Maintain list 清单...
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Page 21: Battery Maintenance, Charging And Maintenance
Check the air gap of the electromagnetic brake ● Brake Check the operation switch to show the function of the device ● and components Check alarm system and safety device ● Check the cable for damage and the terminal is secure ●... - Page 22 Any operation of the battery must be guaranteed to stop the truck and put it in a safe position. 9.4.1 Maintenance personnel. Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation.
- Page 23 9) During recharging or using, the liquid level of electrolyte lowers because of water evaporation, so pure water should be added. 10) If individual cell fails, identify the cause and repair the cell immediately. Replace the cell when it cannot be repaired. 11) The site for recharging should be well ventilated.
- Page 24 switch at position “0”.When replace or install the accumulator, make sure the accumulator is fixed securely in battery box. 9.4.6 Storage, transportation and installation of the accumulator The device must be parked on the level ground steadily. To prevent short circuit, naked cable ends and the terminal posts should be covered with insulated covers.
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Page 25: Safety Caution
Hydrogen will be precipitated in the charging process. So the accumulator room should be well-ventilated, and the hydrogen content shall be strictly controlled to ensure safety. For safety working, the truck should be added protective cover before using. Personnel should be as far away as possible from the battery to avoid danger. Normally used batteries should be balance charged once a month. -
Page 26: Check Before Using
○ 4 During Transportation, Remove the Trailer and fix the tractor with a dedicated strap for lifting according to the figure below。 10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, prevent weathered. And please note: ○... -
Page 27: Safety Operation Regulation
10.4Safety operation regulation 10.4.1Requirement for operator: The Truck must be operated by a trained operator, He can perform and operation demonstration on the user to move and manipulate the cargo and can clearly guide the user how to operate the forklift. 10.4.2 Operator’s rights, obligations and responsibilities：Has been trained by the operation of the vehicle, the driver must be clear of his rights and obligations;... - Page 28 person to leave but did not leave the hazardous zone, the driver must immediately stop the vehicle. 10.4.7 High-risk environment：Working in high-risk environment, operator must have a special design to be protected. The vehicle was not specially designed for the high-risk environment. 10.4.8 Safety devices and warning signs: Safety devices, warning signs and warning notes described in the previous operating instructions must be taken seriously enough.
- Page 29 down. Drivers must be able to visually an adequate braking distance between vehicle and the front vehicle, and he must remain in control of his vehicle. Sudden stop (unless urgent needs), rapid U-turn, chased each other in the Aisle is not allowed. Do not pry out of the body to operate the vehicle.
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Page 30: Service Manual
11.Service Manual 11.1 Troubleshooting Fault Cause Treatment The truck can't The battery connector is not Check the battery connector， move connected connected if necessary Electric lock switch on “OFF” Electric lock switch turn to “0”position position Emergency Stop Switch not Open the Emergency stop switch open Check the battery charge，If it is... -
Page 31: Preparation Before Repair
Controller is damaged. Change the controller The car The handle which control the suddenly started Repair or change forward or back is no reset. If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2Preparation before repair To prevent possible accidents during maintenance and repair work, following preparations must be done:... -
Page 32: After Sales Service
12.After Sales Service If there is a fault that cannot be eliminated by professional service personnel, please contact our after-sales service personnel in timer ,Sales line: 8772326517 Note: the manufacturer reserves the right of interpretation. If have change not notice additionally!
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