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StarCharge Athena 60 Installation Manual

European standard 30kw wall box
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European standard 30kW wall box
Installation manual
Version number / document number：2.0/ DCY0210TYAZEN
Wanbang Digital Energy Co.,Ltd.

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Summary of Contents for StarCharge Athena 60

  • Page 1 European standard 30kW wall box Installation manual Version number / document number：2.0/ DCY0210TYAZEN Wanbang Digital Energy Co.,Ltd.

  • Page 2: Legal Notices

    Wanbang Digital Energy Co., Ltd. 39 Longhui Road, Wujin High-tech Zone, Changzhou, China Customer service：+86 400-8280-768 www.starcharge.com Wanbang Digital Energy Co., Ltd. reserves all rights This document is part of the "Charging Infrastructure" technical document and is protected by copyright. Without written consent, any use outside the strict limits of copyright law is prohibited.

  • Page 3: Table Of Contents

    Content Legal notices……………………………………………………………………………………………………………………………2 1. General ..................................... 3 1.1 Document purposes ..............................3 1.2 Scope of application ..............................3 1.2.1 This manual applies to following charging equipment ..............3 1.2.2 This manual is for the following people……………………………………………………………………..3 1.3 Definition of warning symbols ........................... 3 2.

  • Page 4: General

    1. General 1.1 Document purposes The purpose of this document is to guide the construction personnel to complete the on-site installation of 30kW single-gun DC charger of European standard. 1.2 Scope of application 1.2.1 This manual applies to following charging equipment： European standard 30kW wall box Installation personnel 1.2.2 This manual is for the following people: Inataller of European standard 30kW wall box...

  • Page 5: Preparation Before Installation

    2. Preparation before installation 2.1 Conventional construction tool Table 2 list of conventional construction tools number category name picture Fabricating The electrician Stripping of traverse tool knife insulation sheath Wire stripping The stripping of Installation tool pliers the insulating layer Line pressing Installation tool Terminal joint...

  • Page 6: Construction Materials

    Measuring Level Spirit level instrument measurement Measuring Measure voltage, Multimeter instrument current, etc. Measuring Measure Megger instrument resistance Auxiliary Place the parts Insulation mat appliance under disassembly 2.2 Construction materials 2.2.1 Cable connection terminals wire corresponding terminal. 2.2.2 Other materials Fireproof mood or polyurethane foam sealant (only for the column mounted type);...

  • Page 7: Handover Of Construction Drawings

    Enter the edge of foundation pits, roofs, and other openings, and concentrate to prevent falls from （11） falling. Pay attention to the ground environmental conditions such as nails and steel bars, and prevent （12） sticking, bumping, hanging, falling and other injuries The on-site construction protective facilities, safety signs, warning signs, etc.

  • Page 8: Equipment Spacing Requirements

    Concrete foundation 430*300 Front Column for Venus 330kw Back FIG. 1 top view of charging pile concrete foundation 2.7 Equipment spacing requirements Maintenance distance requirement （1） When the charging pile needs to be installed against the back or side of the wall or other obstacles, a certain maintenance distance should be set aside.

  • Page 9: Current And Distribution Capacity Requirements

    FIG. 3 installation distance diagram of charging pile back-to-back Single or back to back parking space installation distance （3） When charging pile is installed in a single parking space or back-to-back parking space, it is recommended to leave a distance of 500mm between the vehicle and the charging pile, the distance between the two charging piles should not be less than 2000mm, and the distance between the wheels and the center of the charging pile should not be less than 1200mm, as shown in figure 4.
  • Page 10 resistance≥ 10MΩ. Note: the above requirements are the minimum requirements of the equipment. The specific standards are subject to the local laws and regulations. Installation manual Wanbang Digital Energy Co., Ltd.

  • Page 11: Installation Procedure

    3. Installation procedure 3.1 Unpacking and unpacking inspection 3.1.1 Equipment unpacking list Table 3 equipment unpacking list Weight Package Package Attachment Accessories list Name Configura (with size (mm) paper tion package) 1. Certification 1.Charging socket*1 approval *1 2.Charger*1 2.User 3.M6-screw*7 Charger Wooden box Standard...

  • Page 12: Equipment Installation And Connection

    3.2 Equipment installation and connection 3.2.1 Wall mounted installation The dimensions of wall-mounted installation are shown in figure 5. FIG. 5 wall-mounted mounting dimensions The schematic diagram of the incoming line under the wall-mounted installation is shown in figure 6. FIG.

  • Page 13: Installation Steps

    FIG. 7 wall mounted mounting panel diagram Wall mounted mounting accessories are shown in figure 8. FIG. 8 wall mounted installation accessories ① ：30kW charging module ② ：Charging box ③ ：Wall mounted mounting panel ④ ：Gun holder assembly 1 ⑤ ：Gun holder assembly 2 Installation steps (1) Open the front door of the charging box, remove the left shutter and dust proof cotton, as shown in figure 9.
  • Page 14 FIG. 9 removal of louver and dustproof cotton (2) Locate the wall where the charging pile is to be installed, locate the four holes in the wall mounting panel, and mark the holes with a pencil, as shown in FIG. 10. Wall Mark FIG.
  • Page 15 (4) Align the four holes of the wall hanging mounting panel with the four screws on the wall and tighten them, as shown in FIG. 12. Wall FIG. 12 mounting panel fixing diagram (5) Mount the charging box on the mounting panel, and fix the charging box (see figure 13) : The rear of the charging box is slightly higher than the wall mounting panel, and moves towards the wall until the wall mounting panel is in contact with the rear of the charging box;...
  • Page 16 FIG. 14 wall mounted top screw fixation (7) Put the charging module into the charging box (remove the louver from the left side), and then tighten the four screws fixing the module and the charging box, as shown in figure 15 and 16. FIG.
  • Page 17 FIG. 17 installation diagram of each component of louver (9) Open the front door and remove the cable clamp , as shown in figure 18. FIG. 18 cable clamp diagram (10) For wiring, insert the prepared cable (the cable has been stripped) into the charging box from the wiring port at the lower left, refer to figures 19 and 20.
  • Page 18 FIG. 20 cable installation diagram #2 Ground copper bar FIG. 21 schematic diagram of ground copper bar Cable gland：M47 Cable outer diameter：25-33mm FIG. 22 schematic diagram of terminals Installation manual Wanbang Digital Energy Co., Ltd.
  • Page 19 (11) If Ethernet communication is required,remove the cap of Ethernet port ,and connect the network cable in the Ethernet port.The Ethernet port refer to figure 21. FIG. 23 schematic diagram of Ethernet port (12) Install the gun holder after installing the main part. Select the appropriate position on the wall (It is recommended that the lower edge be 900mm away from the ground to facilitate the use of the gun), and mark the punching position according to the three holes on the gun holder assembly1, as shown in FIG24.
  • Page 20 (13) Select a drill bit with the diameter of 10mm, mark the position in the previous step with a hand drill to drill a hole with a depth of about 110mm, and then insert an M6*100 expansion screw (note: the expansion screw should not be completely inserted into the hole) into the lower hole, as shown in FIG.
  • Page 21 FIG. 27 mounting diagram of expansion screw of gun holder assembly1 (15) Install the gun holder assembly2, fix the gun holder assembly2 on the gun holder assembly1 via the fixing hole with M6*16 screws, as shown in FIG. 28 and 29. Fixed hole position FIG.

  • Page 22: Column Mounted Installation

    FIG. 30 wall mounted charging pile installation effect diagram 3.2.2 Column mounted installation Column installation size is 680mm*322.5mm*1641.5mm, the appearance size is shown in figure 31, the installation figure is shown in figure 32, and the installation parts are shown in figure 33. FIG.
  • Page 23 FIG. 32 column installation schematic diagram FIG. 33 column mounting parts ①：30KW charging module ②：Charging box ③：Stand column ④：Gun holder assembly 1 ⑤：Gun holder assembly 2 Installation steps Refer to the wall mounting steps to remove the shutter and dust proof cotton. Then remove the cover plate of the installation column, as shown in figure 34.
  • Page 24 Installing column Cover plate of column FIG. 34 schematic diagram of cover plate of column Four M10 anchor bolts are used to fix the mounting column to the concrete foundation through four holes at the bottom, as shown in FIG. 35. Installing hole FIG.
  • Page 25 Cable output Going through Cable input FIG. 36 cable routing in column Fix the charging box with the column. The steps of fixing refer to the wall mounted installation, as shown in figure 37. Charging box Installing column FIG. 37 fixing diagram of column mounted charging box Tighten the screws on the top of the mounting column, and fix the upper part of the mounting column and charging box, as shown in FIG.
  • Page 26 FIG. 38 fixing diagram of column and charging box upper part The bottom of the charging box is fixed with the landlord, and the M6*16 screws are punched into the （6） two mounting holes respectively inside of the column, as shown in FIG. 39. mounting hole mounting hole...
  • Page 27 Reinstall the cover plate on the column, as shown in FIG. 41. FIG. 41 installation diagram of cover plate of column Module installation steps refer to wall mounted charging pile Wiring refer to the connection of wall-mounted charging box, as shown in FIG. 42 (10) Cable FIG.
  • Page 28 Fix the gun holder on the column, and fix the gun holder assembly1 on the column with M6*16 (11) screws, as shown in FIG. 43. FIG. 43 diagram of column mounted gun holder installation （12）Install the gun mounted assembly2, refer to the wall mounted installation. （13）Column mounted charger is installed.

  • Page 29: Post-Installation Inspection(Live Parts Shall Be Operated By Local Qualified Engineer)

    4. Post-installation inspection （Live parts shall be operated by local qualified engineer） 4.1 Installation wiring inspection 4.1.1 Equipment and equipment fixation inspection The charging pile is clean in appearance, free from knock damage, consistent with the position of （1） the base and secure without looseness. Equipment orientation meets installation standards.

  • Page 30: Check Before Power-On

    4.2 Check before power on check the power supply line of the low voltage distribution cabinet connected to the charging pile, （1） and check whether there is a short circuit between the three-phase hot wire, neutral wire and ground wire. Power supply voltage before power on: before power on of equipment, please check whether the （2）...

  • Page 31: Installation Environment

    5. Installation environment The environmental conditions listed in the table below should be considered when selecting the installation site of high-power charger. The accumulation of dust or sand in the equipment may cause premature damage to the equipment. Table 3 installation environment Environmental conditions Recommended range The environment temperature...

  • Page 32: Completion Information

    6.Completion information Numbe Name Number of Document pages necessity Unpacking record sheet √ Pre-installation checklist √ Installation manual Wanbang Digital Energy Co., Ltd.
  • Page 33 Appendix 1 Unpacking record sheet Name of Unpacking dealership date Name of The actual Quantity Qualified Equipment Remark commodity commodity number situation Unpacking conclusion Signature Installation unit The owner unit block Installation manual Wanbang Digital Energy Co., Ltd.
  • Page 34 Pre-installation checklist Project name:： Civil construction unit： Equipment installation unit： Treatment Sub-project Main acceptance items Acceptance record measures Whether the on-site equipment installation complies with the Installation plan construction plan design drawings Meet the equipment installation Distribution box circuit requirements (the maximum breaker input current of the equipment is 50A)

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