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Summary of Contents for StarCharge Titan 180 V3
- Page 1 Titan 180 V3 Installation manual Version number / document number：1.0/DC/DC0520TYAZCN Wanbang Digital Energy Co., Ltd.
- Page 2 Legal Statement Wanbang Digital Energy Co., Ltd. 39 Longhui Road, Wujin High-tech Zone, Changzhou, China www.starcharge.com Wanbang Digital Energy Co., Ltd. All rights reserved. This document is an integral part of the technical document for "Charging Infrastructure" and is copyrighted.
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Page 3: Table Of Contents
Contents Legal Statement .............................. 2 1 G ene ral ................................ 5 1.1 Document purpose ..........................5 1.2 Scope of application..........................5 1.2.1 This manual applies to the following equipment type ............... 5 1.2.2 This manual applies to the following personnel ................5 1.3 Definition of warning symbols ...................... - Page 4 qualifications) ............................. 16 4.1 Installation and wiring inspection ....................16 4.1.1 Equipment and equipment fixing inspection ................16 4.1.2 Cable laying and connection inspection ..................16 4.2 Check before power-on ........................16 4.3 Power-on inspection ........................16 5 Installation environment ......................... 17 6 Completion documents ..........................
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Page 5: Document Purpose
The purpose of this document is to guide the construction personnel to complete the site installation of Titan 180 V3. 1.2 Scope of application 1.2.1 This manual applies to the following equipment type Titan 180 V3 DC EVSE. 1.2.2 This manual applies to the following personnel Professional electrical equipment installation personnel. 1.3 Definition of warning symbols... -
Page 6: Preparations Before Installation
2.Preparation before installation 2.1 Installation tools Category Name Picture Cable preparation Stripping of Electrician knife tool insulating sheath Cable preparation Cable cutter Cable cutting tool Cable preparation Hydraulic Terminal crimping tool tongs Cable preparation Wire stripping Stripping of tool pliers insulating sheath Thermal shrinkage Cable preparation... -
Page 7: Cable Terminal
Hoisting tool Crane Equipment hoisting Table 2 Installation tools Note: The above tools should be selected according to the actual situation on site. 2.2 Materials for installation 2.2.1 Cable terminal (1) 150 mm cable corresponding terminal: DT-150 copper terminal. (2) 70 mm cable corresponding terminal: DT-70 copper terminal. -
Page 8: Handover Of Construction Drawings
authorization. (14) Strengthen on-site maintenance of construction equipment to maintain intact rate, and prohibit operation with problems and overloading. 2.4 Handover of construction drawings After the installer arrives at the site, first ask the store staff for a drawing of the installation location of the equipment, and check that the cables and concrete foundation of each equipment meet the requirements. - Page 9 Figure 1 Top view of concrete foundation Three views of installation and construction are as follows: Figure 2 Three views of installation and construction Installation manual Wanbang Digital Energy Co.,Ltd...
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Page 10: Equipment Spacing Requirements
2.7 Equipment spacing requirements (1). Maintenance distance requirement When charging piles need to be installed on the back or side near walls or other obstacles, a certain maintenance distance needs to be set aside. Please refer to Figure 3 below. Figure 3 Charger maintenance distance diagram (2). -
Page 11: Current And Distribution Capacity Requirements
2.8 Current and distribution capacity requirements The power grid could be TN、TT and IT system, and N line is optional (this charger can work normally without neutral line), the phase-to-phase voltage is 400V (± 10%), and the frequency is 50 ~ 60Hz. The grid capacity shall meet 200KVA and the rated input current is 290A. -
Page 12: Installation Steps
3.Installation steps 3.1 Unpacking and unpacking inspection 3.1.1 Unpacking list Package dimension Weight (with Accompanying NAME Package Configuration List of accessories (mm) package) documents Certificate of DC Charger* 1 conformity *1 Operating handle * 1 Wooden Standard Delivery 1100*1050*2438 DC charger 480kg Key * 3 case... -
Page 13: Charger Fixing
3.2 Charger fixing (1) Using a Philips screwdriver, first remove the front, rear and side sealing plates of the base, as shown in Figure 5. Figure 5 Schematic diagram of sealing plates (2) Forklift or crane can be used for transport： Forklift instruction: Fork the charger from the sealing plate holes, place it on the concrete foundation, and make the four holes aligned with the bolts. - Page 14 Figure 7 Schematic diagram hoisting of charger (3). Install nuts and washers on the anchor bolts to fix the charger. (4). Reinstall the base sealing plate and the charger is fixed. (5). Fix the charging cable on the cable management system （CMS）by cable clamp, as shown in Figure 8. The length of the charging cable from the gland to the clamp is 2.3 m.
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Page 15: Electricical Wiring
3.3 Electrical wiring (1) Open the right door of the charger and put the power cable in to the charger from the bottom. (2) Make the power cable go through the waterproof gland as shown in Figure 9, reserve the corresponding length, crimp the copper lugs, and connect it to the corresponding terminal, and ensure that the copper lug bolts of the wiring connection are not loose;... -
Page 16: Sealing Up
FIG.10 Network cable connection 3.4 Sealing up (1). Clean the stains and sundries on the cable entry of the charger. (2). Fasten the cable glands to maintain its sealing performance. Warning: The operation must be implemented in accordance with specifications and correct operation procedures, so as to prevent personal injuries or death. -
Page 17: Inspection After Installation
4. Inspection after installation (the live parts can only be operated by the engineers with relevant local qualifications) 4.1 Installation and wiring inspection 4.1.1 Equipment and equipment fixing inspection (1) The appearance of charging equipment shall clean and tidy without bumps or damages, its position shall be consistent with the base and fixed firmly without looseness. -
Page 18: Installation Environment
5. Installation environment Do not perform installation operations outdoor on rainy days. Ambient conditions Recommended range Ambient temperature -30℃ ～ +55℃ Altitude ≤2000m Humidity 5%～95%RH, no condensation Dust level ≤1mg/m Corrosive substance No pollutants, such as salt, acid, smoke, etc. Vibration ≤1.5mm/s Insects, pests, vermin animals,... -
Page 19: Completion Documents
6. Completion documents Document name Page Document necessity Unpacking record form √ Pre-installation checklist √ Installation manual Wanbang Digital Energy Co.,Ltd... - Page 20 Appendix 1 Unpacking record form Owner's name Unpacking date Case Name of goods Quantity Acceptance Notes Unpacking Installation Owner's unit conclusions unit Signature block Installation manual Wanbang Digital Energy Co.,Ltd...
- Page 21 Appendix 2 Pre-installation checklist Project name: ： Civil construction unit ： Equipment installation unit ： Acceptance Treatment Sub-project Main acceptance items record measures Whether the on-site equipment installation complies with the Installation plan construction plan design drawings. Distribution box Meet the equipment installation requirements of section 2.8 in MCCB the installation manual.
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