StarCharge Athena 60 Installation Manual
  1. Manuals
  2. Brands
  3. StarCharge Manuals
  4. Battery Charger
  5. Athena 60
  6. Installation manual

StarCharge Athena 60 Installation Manual

Charging infrastructure
Hide thumbs Also See for Athena 60:
Table of Contents

Advertisement

Quick Links

Download this manual
Charging infrastructure
Athena 60 Installation Manual
Version Number/Document Number：1.0/DCY0504TYAZEN
Wanbang Digital Energy Co., Ltd.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Athena 60 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for StarCharge Athena 60

Summary of Contents for StarCharge Athena 60

  • Page 1 Charging infrastructure Athena 60 Installation Manual Version Number/Document Number：1.0/DCY0504TYAZEN Wanbang Digital Energy Co., Ltd.

  • Page 2: Legal Statement

    Legal Statement Wanbang Digital Energy Co., Ltd. 39 Longhui Road, Wujin High-tech Zone, Changzhou, China www.starcharge.com Wanbang Digital Energy Co., Ltd. reserves all rights This document is part of the "Charging Infrastructure" technical document and is protected by copyright. Without written consent, any use outside the strict limits of copyright law is prohibited.

  • Page 3: Table Of Contents

    Content Legal Statement ................................2 1.General ..................................5 1.1Document purpose ............................... 5 1.2 Scope of application ............................5 1.2.1 This manual applies to the following equipment type ..................5 1.2.2 This manual applies to the following personnel....................5 1.3 Definition of warning symbols ..........................5 2 Preparation before installation ...........................
  • Page 4 4.1.1 Equipment and equipment fixing inspection ....................26 4.1.2 Cable laying and connection inspection ......................26 4.2 Check before power on ............................. 26 4.3 Power-on inspection ............................26 5.Installation enviroment ............................27 6.Completion documents ............................28 Appendix 1 .................................. 29 Appendix 2 .................................

  • Page 5: General

    1.General 1.1Document purpose This document aims to guide the construction personnel to complete the on-site installation of Athena 60 DC charger. 1.2 Scope of application 1.2.1 This manual applies to the following equipment type Athena 60 DC EVSE. 1.2.2 This manual applies to the following personnel Professional electrical equipment installation personnel.

  • Page 6: Preparation Before Installation

    2 Preparation before installation 2.1 Installation tools Category Name Uses Picture Cable preparation Electrician knife Stripping insulation layer tools Cable preparation Cable cutter Cut the cable tools Cable preparation Crimping pliers Terminal crimping tools Cable preparation RJ45 Network RJ45 tools crimping pliers connector crimping Installation tools...

  • Page 7: Construction Materials

    Hoisting instrument Hand crane Equipment hoisting Table 2 Installation tools Note: The above tools should be selected according to the actual situation on-site. 2.2 Construction materials 2.2.1 Cable terminals (1) 50 mm copper cable corresponding terminal: terminal（Recommended）. E50-20 (2) 25 mm copper cable corresponding terminal: copper terminal（Recommended）.

  • Page 8: Handover Of Construction Drawings

    (7) The installation personnel who use portable power tools must master their use skills and precautions, wear insulating shoes and insulating gloves, and the metal shell must be grounded or connected to neutral line. (8) For temporary electricity utilization on the construction site, the electrical box must be kept intact, and damaged electrical components must be replaced in time.
  • Page 9 (2) The foundation installation is higher than the ground level, and necessary maintenance spaces are reserved on site depending on the specific situation. (3) The drainage outlet on the foundation surface is slightly inclined to avoid accumulation of water. (4) The foundation is filled with C25 concrete. (5) Reserve an outlet hole on the foundation for cable, as shown in the Figure1.

  • Page 10: Equipment Spacing Requirements

    2.7 Equipment spacing requirements (1) Maintenance distance requirements. When the back or side of the charger to be installed is near a wall or other obstacles, a certain maintenance distance needs to be left, please refer to Figure 3 and Figure 4 as follows: Figure 3 Wall-mounted maintenance distance diagram Figure 4 Pole-mounted maintenance distance diagram (2).

  • Page 11: Current And Distribution Capacity Requirements

    Figure 5 Distance requirements for parking spaces 2.8 Current and distribution capacity requirements The power grid is 3-phase system (L1 + L2 + L3 + PE), the phase-to-phase voltage is 400V(±10%), and the frequency is 50 ~ 60Hz. If the charger is running at full power, the power grid capacity should be≥70kVA.

  • Page 12: Installation Steps

    3. Installation steps 3.1 Unpacking and unpacking inspection 3.1.1 Unpacking list Package Configur Package Weight( Attachment Name Parts List ation Size(mm) paper 1*Mounting bracket DC charger Standard 1*Certificate of 2*Door brace 1250*1110*765 conformity 8*Key Wooden 1*Factory 2*Connector holder （W*D*H） Power module Standard inspection report 8* Screw M4...

  • Page 13: Charger Installation

    (2) After unpacking, please ask the owner's representative to confirm and sign on the equipment unpacking record form. (3) If any problem is found in the process of unpacking and acceptance of the equipment, it shall not only record the accident, but also wait for the negotiation between the owner and the supplier. 3.2 Charger installation 3.2.1.
  • Page 14 ①：30kW Charging module, 2 set ②：Charger main body, 1 set ③：Connector holder, 2 set ④：Mounting bracket, 1 set ⑤：CMS (Charging cable management system), 1 set Installation steps: (1) Select the load-bearing wall where the charger is to be installed, determine the hole position of the wall-mounted charger, and mark the position of the hole with a pencil, as shown in Figure 8.
  • Page 15 (3) Fix the charger main body on the mounting bracket. First, lift the charger main body to its back slightly higher than the mounting bracket with a hand crane, and move it close to the wall until the mounting bracket contacts the back of the charger main body. Move the charger main body to clamp with the three holes on the upper part of the mounting bracket.
  • Page 16 (5) Open the left door, put the charging modules into the charger main body, and tighten the four screws (M4 × 12). Then close the left door, as shown in Figure 12. Figure 12 Charging module installation (6) Open the front door from the bottom of the charger main body, remove the brace and prop up the front door, as shown in Figure 13.
  • Page 17 (7) From the front of the box, unscrew the screws of the transparent protective cover and remove the transparent protective cover, as shown in Figure 14. Figure 14 Remove the protective cover (8) Wiring: Insert the power cable into the charger main body from the cable gland on the bottom. Connect the L1 \ L2 \ L3 three-phase to the corresponding incoming terminals, and the PE wire to the PE copper bar.
  • Page 18 (9) After wiring, tighten the incoming waterproof gland, fix the transparent protective cover with the removed screws, retract the door brace and close the door. (10) After the installation of the charger main body, start to install the connector holders. After taking out the connector holders, take away the four black plugs on the he connector holder, refer to Figure 16, select a suitable position on the wall (it is recommended that the lower edge is 950mm away from the ground), and mark the drilling position according to the four holes on the connector holder, refer to figure 17.
  • Page 19 (11) Select a drill bit of Ø 10 and drill holes with a depth of about 70mm at the marked position in the previous step with a hand drill. Drive M6 × 50 expansion screws into the hole and fully tighten the 4 expansion screws.
  • Page 20 (14) Hoist the CMS, move it onto the top of the charger main body and align the gap of the adapter plate with the clamp plate on top of the charger main body as shown in Figure 20. Figure 20 Move the CMS onto the charger main body (15) Push the CMS and adapter plate to the right, align both sides of the adapter plate with both sides of the charger main body, and align the mounting holes.
  • Page 21 M8*20 Figure 22 Fix the adapter plate and the charger main body (17) The completed effect diagram is shown in Figure 23. Figure 23 Effect drawing of CMS installation (18) Fix the charging cable on the CMS through the cable clamp, as shown in Figure 24. The fixed point of charging cable is 2.5m from the outlet gland.

  • Page 22: Pole-Mounted Installation

    (19) After wall-mounted installation, the effect diagram is shown in Figure 25. Figure 25 Wall-mounted installation effect drawing 3.2.2 Pole-mounted installation The dimensions of wall-mounted installation are shown in Figure 26 and components are shown in Figure 27. Figure 26 Pole-mounted installation dimensions Installation manual Wanbang Digital Energy Co., Ltd.
  • Page 23 Figure 27 Pole-mounted components ①：30kW Charging module, 2 set ②：Charger main body, 1 set ③：Connector holder, 2 set ④：CMS (Charging cable management system), 1 set ⑤：Pole, 1 set Installation steps: (1) Move the pole onto the foundation and fix it by 8 embedded anchor bolts of M10 on the foundation, as shown in Figure 28.
  • Page 24 (2) Remove the mounting plate behind the pole, and insert the power cable from the foundation into the pole through the hole at the pole bottom, then insert the cable through the hole at the upper part of the pole, as shown in Figure 29. Figure 29 Cable incoming diagram (3) Move the charger main body to the pole position by hand crane, align the screw holes, and fix the charger main body on the pole with 7 screws of M8 ×...
  • Page 25 (5) Electrical wiring. Open the front door, as shown in Figure 28, and then remove the transparent protective cover. Refer to the wiring of wall-mounted charger main body for details. After wiring, restore the transparent protective cover, retract the door brace and close the door. Figure 31 Open the front door (6) Fix the connector holder with 4 M6×...

  • Page 26: Inspection After Installation

    (7) Refer to the wall-mounted installation for the CMS installation steps. After the pole-mounted installation is completed, the effect drawing is shown in Figure 33. Figure 33 Pole-mounted installation effect drawing Warning: The instruction and correct procedures shall be strictly followed.

  • Page 27: Cable Laying And Connection Inspection

    4.1.2 Cable laying and connection inspection (1) Check whether the insulating jacket of cable is scratched or damaged. (2) Check whether the power cable terminals are compliant and whether the wiring is firm. (3) Check whether the wiring terminal of communication cable is correct and there is no looseness. (4) Check whether there are hanging cable signs.

  • Page 28: Installation Enviroment

    5.Installation environment Do not perform installation operations outdoor on rainy days. Ambient conditions Recommended range Ambient temperature -30℃ ～ 55℃ Altitude ≤2000m Humidity 5%～95%RH, no condensation Dust level ≤1mg/m Corrosive substance No pollutants, such as salt, acid, smoke, etc. Vibration ≤1.5mm/s Insects, pests, vermin animals, None...
  • Page 29 Appendix 1 Unpacking record form Owner's name Unpacking date Case Name of goods Quantity Acceptance Notes Unpacking conclusions Installation unit Owner's unit Signature block Installation manual Wanbang Digital Energy Co., Ltd.
  • Page 30 Appendix 2 Pre-installation checklist Project name: ： Civil construction unit ： Equipment installation unit ： Acceptance Treatment Sub-project Main acceptance items record measures Whether the on-site equipment installation complies Installation plan with the construction plan design drawings Power distribution Meet the requirements in Chapter 2.8 cabinet MCCB Cable type Meet the requirement in Chapter 2.5...

Table of Contents