Erreka GLOBAL 4 Installation Manual
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Erreka GLOBAL 4 Installation Manual

Erreka GLOBAL 4 Installation Manual

Actuator for sliding doors
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GLOBAL 4 SYSTEM
TELESCOPIC 4 SYSTEM
ACTUATOR FOR SLIDING DOORS
INSTALLATION MANUAL

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  • Page 1 GLOBAL 4 SYSTEM TELESCOPIC 4 SYSTEM ACTUATOR FOR SLIDING DOORS INSTALLATION MANUAL...

  • Page 2: Table Of Contents

    INTRODUCTION ERREKA Connected Access would like to thank you for placing your trust in us by choosing one of our products. We recommend detailed reading of this installation manual for proper assembly the performance of your automatic door will depend on the quality of your work.

  • Page 3: Warning For Installer

    - Before installing, please read this manual and follow all instructions. Otherwise, the installation may be faulty and may cause accidents and breakdowns. - ERREKA Connected Access shall not be liable for any damage caused by an installation not made in accordance with this Installation Guide.

  • Page 4: Electric Pre-Installation

    4. ELECTRIC PRE-INSTALLATION Nº DESCRIPTION CABLES Power supply 3 wire hose (2,5mm 4 shielded wires Selector ( Bus CAN) (0,5mm Externak key KC y KB 3 wires (0,5mm Activation sensors+ photocell 8+8 wires (0,5mm Safety sensors 6+6 wires(0,5mm 5. TECHNICAL FEATURES CHARACTERISTICS G4-870 Operator T4-870 Operator...

  • Page 5: Global Assembly

    6. GLOBAL ASSEMBLY This section explains in detail how to perform the installation mounting. For your information the following shows a diagram of the profiles and external dimensions of the motorization. 1.- Support Profile. 1.- Perfil Caja. 2.- Cover Profile. 2.- Perfil Tapa.
  • Page 6 2.- Place side covers, fixing them to the support profile with  4.2x13 screws. Place the rubber (on the entire length) in the support profile. 2.- ERREKA lintel – self supporting beam 1 Rubber 3.- Make holes in the support profile on the marking lines.
  • Page 7 6.3 Fitting the support bead - Insert the brush into the slot of the support bead. - Each 1 meter, make drill holes in the support bead. - Place an M6x16 screw in each holes DIN 7984 and an extended nut. Place the bead in the support profile and tighten the screws, place the extended nuts in the direction of the support profile track, move the screws up until they stop and turn them clockwise.
  • Page 8 6.6 Fasten the hangers to the mobile leaves - Secure the hangers on the sliding leaves as in the drawing, the centre of the attack must be approx. 130 mm from the sides of the moving sheet. - Fasten the M8x25 screws with a size 13 wrench (2 per attack). - For all profiles, make the holes at the following measurements at the 2 ends.

  • Page 9: Preparation Of Wiring

    6.9 Fitting the Guide - Move the sliding leaf to find an angle of 90º degrees, to do so use a level. - At this point, position the guide on the ground at the end of the fixed leaf, with the block inserted into the sliding leaf guide, mark the ground when the blade is level.
  • Page 10 WIRING POSITION Use a screwdriver to remove the grommet! Wires 6.13 Attaching the arms of the carriages The layout shown in this section is the layout for the default operator Right inner carrier configuration (clockwise turning direction). If the arms are to be mounted the other way round, turning direction must be changed to anti-clockwise using the digital selector.
  • Page 11 1 Sliding leaf Right opening Fix the arm to the right carriage above. - Left Opening Fix the arm to the left carriage below. 6.14 Positioning and fastening the motorised profile - Remove the 4 screws M6x16, flush with the elongated nut and leave them on the rail as illustrated.
  • Page 12 Place the motorization in the Support profile It is best to place motorisation on the right and the pulley on the left, as this will make it easier to connect the main power and the peripherals. 6.15 Belt assembly and tense ❑...
  • Page 13 6.16 Secure the brackets to the arms - Release a little the countersunk M6x12 screws, which the brackets have been attached to, move one of the sliding leaves. When M6 nuts used to secure the Tighten bracket are located within the arm rail, fasten the M6 countersunk screws with a Slightly loosen size 4 Allen wrench.
  • Page 14 Note: For maintenance you can leave the lid attached by the support profile or suspended by the hanging cords. 6.19 Electrolock assembly and manual unlocking If the door does not have any electrolock system, go directly to the next chapter, otherwise follow the instructions mentioned below.
  • Page 15 Fasten the "Brass Bracket" (10) to the "Cable", so when the "electrolock" is down the "Spring" (11) gently will push the "Cable" towards the "Electrolock"! - Connect the wires to the frame. Adjust the length of the cable using the terminal block. Specially on single moving leaf door. Inner unlock Internal and exterior unlock 11 10...

  • Page 16: Telescopic Assembly

    7. TELESCOPIC ASSEMBLY This section explains in detail how to perform the installation mounting. For your information the following shows the profile key and external dimensions of the motorization. 1. Support section. 1.- Perfil Soporte. 2. Case section. 2.- Perfil Caja. 3.
  • Page 17 7.1 Fit the roller track Adhesive tape Roller track - Stick the double-sided adhesive tape to the roller track. - Thoroughly clean the roller track housing (remove any shavings). - Peel off the adhesive backing paper and gradually insert the roller track in the housing.
  • Page 18 7.5 Hang the leaf on the carriers - Fix the hanger bars to the carriers using M6x16 Allen bolts, the toothed washers and the flat washers. 7.6 Adjust the depth of sliding leaf 1 - Use the nº 13 spanner to position the sliding leaf parallel to the case section. 7.7 Fit the guide Using a spirit level, move the sliding leaf until it is at 90º...
  • Page 19 7.8 Adjust the height of sliding leaf 1 - Using a size 10 spanner, adjust the leaf height with the central carrier bolt. This adjustment is important in order to obtain a perfect fit between the two sliding leaves. 7.9 Fit the inner supports Carrier A Carrier B Sliding support...
  • Page 20 7.12 Drill holes in the case section - Drill  6.25 holes in the case section (see diagram). Make the holes on the line. Ø 6,25 - Maximum distance between holes: 1 metre. M6x16 bolt - Distance from hole centre to edge: 50mm. Elongated bolt Place a M6x16 bolt in each hole, with an elongated nut.
  • Page 21 7.15 Fit the roller track Adhesive tape - Stick the double-sided adhesive tape to the roller track. Roller track - Thoroughly clean the roller track housing (remove any shavings). - Peel off the adhesive backing paper and gradually insert the roller track in the housing.
  • Page 22 7.21 Fit the guide to sliding leaf 2 - Fix the guide to sliding leaf 1 using two plate bolts (see diagram). Fixed leaf Sliding leaf 1 Sliding leaf 2 ERREKA RECOMMENDS USING THE ALUMINUM FLOOR GUIDE! Sliding leaf 1 Sliding leaf 2 Sliding leaf 2 guide...
  • Page 23 7.22 Adjust the height of sliding leaf 2 - Using a size 4 Allen wrench, adjust the leaf height with the central carrier bolt. This adjustment is important in order to obtain a perfect fit between the Fixed leaf Sliding leaf 1 Sliding leaf 2 two sliding leaves.
  • Page 24 Wiring 7.25 Attaching the arms of the carriages • 2 left-opening sliding leaves - Fix the spacer nuts using a size 10 spanner, inserting the M6x20 bolts in the rear of the carrier with toothed washers. - In this case (two left-opening sliding leaves) the arm goes in the lower position (left inner carrier).
  • Page 25 Turn Raise section as Move towards case section Push bolt anti-clockwise far as it will go upwards Place the motorization in the Support profile It is best to place motorisation on the right and the pulley on the left, as this will make it easier to connect the main power and the peripherals.
  • Page 26 ❑ Step 4 - In case of two leaves door fasten the other bracket to the other arm in the othersode of the belt. - Tense the belt from tensor pulley. Turn the tensor screw with nº 10 spanner and fasten two screws with nº 4 allen wrench.
  • Page 27 7.31 Fit the packing section - Fit the packing and adjust its depth. Packing 7.32 Fit the cover section - Drill two 6.5 mm diameter holes in the two ends of the cover section. The distance from the centre of the hole to the end should be 12 mm. - Fit the rubber strip to the cover section.
  • Page 28 7.33 Different types of installation Telescopic System 2+1 Right-opening Sliding leaf 1 Sliding leaf 1 Sliding leaf 2 Fixed leaf Sliding leaf 1 Sliding leaf 2 Fixed leaf Telescopic System 2+1 Left-opening Sliding leaf 1 Sliding leaf 1 Sliding leaf 2 Fixed leaf Sliding leaf 1 sliding leaf 2...

  • Page 29: Control Board Connection

    8. CONTROL BOARD CONNECTION 8.1 Control board terminals 8.2 Control board table TERMINALS SPECIFICATION INSIDE SENSOR Internal sensor input terminal OUTSIDE SENSOR External sensor input terminal PHOTOCELL 1 Photocell 1 input terminal PHOTOCELL 2 Photocell 2 input terminal SELECTOR (CAN) bus CAN input terminal: Digital selector or rotary key selector OPEN/CLOSE Open impulse, close impulse input terminal ( External key)
  • Page 30 8.3 Components and peripheral standard connection...

  • Page 31: Mains Connection

    Mains connection For proper commissioning, it´s advisable to pass mains wires from the right hand side of the machine. The recommended cable is a three wires one with a mininum wire section of 2,5. The power supply unit is formed by a transformer, Ni Cd batteries and switchboard unit which has an ON /OFF switch, a network filter and a 2 A protection fuse.
  • Page 32 Photocells Photocells avoid people from traping by the leaves in the closing cycle, stoping the door and opening inmediately when detects anyone in the closing area. The door remain open while photocells continue detecting any person or obstacle.  Connections: ...
  • Page 33  To comply with the EN16005 standard, adjust the sensor test according to the following diagram:  Note: In case of setting up the safety photocell without testing, do not connect the testing wires (+) grey and (-) brown on the board and set the Testing DIP Switch to OFF on the sensor. The connection and configuration without testing does not comply with the EN16005 Standard.
  • Page 34 Activation sensors Activation sensors give the signal to open the door when it´s closed or closing. Usually thay are installed in the centrer of the operator, one outside above lintel, and the other inside on the cover of the operator. - Connect inside sensor wires to the control board directly 1.- Radar Interior 1.- Inside radar...
  • Page 35  RAD 17 (Hotron HR 100CT) Control board Sensor set up Dip switch Y Activation Output  RAD 23 ( Hotron 3H-IR14C) Control board Sensor set up  RAD 13 ( Hotron 3H-IR14) Control board Sensor set up  RAD 9 ( Hotron HR- 50) Control board Sensor set up Dip switch...

  • Page 36: Safety Sensor

    Safety sensor This devices are installed in front of the fixed leaves and avoid trapment in the opening movement. When detect any person or obstacle, slow down the opening speed until the maximum opening position. Caution: the door will always open at slow speed if an object is placed in the sensors' detection area.
  • Page 37  To comply with the EN16005 standard, adjust the sensor test according to the following diagram:  Note: In case of setting up the safety photocell without testing, do not connect the testing wires (+) grey and (-) brown on the board and set the Testing DIP Switch to OFF on the sensor. The connection and configuration without testing does not comply with the EN16005 Standard.
  • Page 38 Failsafe electrolock white brown white blue black brown Installing the manual release is recommended when the failsecure electrolock is installed. The latch can therefore be unlocked manually in the event of no power or battery, or a fault in the machine. Installing a lock release on the outside of the door is recommended if there is no other entrance to the premises, in order to unlock the door if necessary.

  • Page 39: Digital Selector

    Digital selector Warning! The digital selector is essential for commissioning. The digital selector is the communication device between the user and the control board, which can be used to carry out the following actions: 1.- select the door´s working modes. 2.- Set up different function parameters 3.- Activation and deactivation configuration options 4.- Troubleshooting and warning codes...
  • Page 40 Rotary key selector Like the digital selector, the rotary key selector is an interface for communication with the control board, but has more limited functions. This device cannot be used to configure the mechanism. These are the functions that it can be used for: 1.- Selecting the different working modes ( there are 6 modes) 2.- Troubleshooting (no difference between warning codes).
  • Page 41 Open impulse / close impulse (external key) These two inputs enable to open and close the door apart from the usual working modes from the selector. Inputs are impulsive and have priority over working modes and other inputs. KB input enables the door opening and KC input door closing.
  • Page 42 Battery-operated opening system Description The operator has NiCd batteries, which generate 24V voltage and have 800 mAh capacity. There are three operating modes related to the battery system, configurable from the digital selector when setting up the operator: emergency, autonomous and no-battery. Emergency operating mode (EN 16005) In this mode, the battery system's function is basically to open the door and keep it in this position (door open) when the mains power fails.
  • Page 43 Caution: batteries are required in this operating mode. The system will display warning codes 21 and 22 respectively whenever no batteries are connected or they are flat. Caution: this battery system operating mode does not comply with EN 16005. No-battery operating mode In this operating mode, the operator can run without a battery system connected to the electronic panel.

  • Page 44: Automatic Mode

    Once the operating mode is selected, the selector will show the chosen battery system's operating mode in the middle of the status line: Emergency operating mode (EN 16005): Autonomous operating mode: No-battery operating mode: Automatic Mode Description There are two operating modes related to the Automatic work mode, which can be configured from the digital selector when setting up the operator: Normal and Semi-automatic.
  • Page 45 Once inside the menu, choose the following desired setting for the operating mode of the automatic mode: Setup menu Advanced func. Automatic mode Setup Trapment Normal Basic functions Inputs / Outputs Semiautomatic Advanced func. Battery mode Sensors Automatic mode Movement param. Programable inputs PI1 and PI 2 The following programmable inputs PI 1 and PI 2 can be configured from the selector: •...

  • Page 46: External Reset Input

    External Reset input External Reset input ( 53 and 54 terminals) can be used to perform reset function in case of there is not any selector installed. It is possible to instal a push button or any other switch to the input in order to develop the reset maneuver.

  • Page 47: Setup

    2.- Ensure the door starts a closing manoeuver in slow motion. At the same time, the digital selector will swtich on and after some seconds with “ERREKA” icon in the display, it will change to show the “reset” icon. Reset manoeuver is an complete open and close cycle in slow motion.
  • Page 48 Motor turning direction The operator can be used to install the arms that join the moving leaves to the belt, such that they can open in both motor turning directions (clockwise and anti-clockwise direction in opening). Since the default option is clockwise direction, the door will open and close correctly once the operator has been commissioned, provided the arms have been installed according to the instructions manual.

  • Page 49: Working Modes

    9.1 Working modes These are the different type of operation or states the door can work. There 6 different working modes that can be selected by digitak or key selector: 1.- Door open The door opens and remains open in the maximum opening position. 2.- Door closed The door closes and stay closed.

  • Page 50: Parameter Adjusting From Selector

    PARAMETER ADJUSTING FROM SELECTOR You can access the adjustments from any mode of work. There are 2 menu levels : 1.- User menu. Push at the same time during one second. 2.- Setup menu. Push at the same time during one second. Once inside menu, to choose the paramater to set push “down”...
  • Page 51 If in any time the communication between operaot and digital selector is missed, it is necesary to run a slector reset to recover the communication. After few seconds, the communication will be recovered. SELECTOR RESET RESET Within 30 sec. The comunnication will be recovered. 1.- USER LEVEL Push at the same time during one second.
  • Page 52 This is the list of parameters that can be set from User menu: 1.1 Parameters 1.1.1 Door open time (0 a 20 sec) 1.1.2 Opening speed (+/- 10 % technical menu values) 1.1.3 Closing speed (+/- 10 % technical menu values) 1.1.4 partial opening (winter opening position from 0 to max opening mm) 1.1.5 T.Change To Closed...
  • Page 53 It´s a programation level allowed or Technical service. It´s necesary to have technical knowledge to adjust the proper parameters. In the display we will see the following menu: Setup menu Basic functions Type of door Setup Type of door Normal Basic functions Motor type Emergency...
  • Page 54 2.2.5.1.1 Motor 2.2.5.1.2 Elastic 2.2.5.2 Configuration An elastic opening is going to be performed Press OK to continue or C to cancel 2.3 Advanced. functions 2.3.1 Trapment 2.3.1.1 Sensitiveness Value from 1 to 5 (3 by default) 1 is more sensitive and 5 less sensitive 2.3.1.2 Mode 2.3.1.2.1 Normal...
  • Page 55 2.3.4 Automatic mode 2.3.4.1 Normal 2.3.4.2 Semiautomatic 2.4 Sensors 2.4.1 Sensors 2.4.1.1 Internal 2.4.1.1.1.1 NC 2.4.1.1.1.2 NO 2.4.1.1.3 Disabled 2.4.1.2 External 2.4.1.2.1.1 NC 2.4.1.2.1.2 NO 2.4.1.2.3 Disabled 2.4.2 Photocells 2.4.2.1 Internal 2.4.2.1.1 NC without test 2.4.2.1.2 NC with test 2.4.2.1.3 NO with test 2.4.2.1.4 Disabled 2.4.2.2 External 2.4.2.2.1 NC without test...
  • Page 56 2.5.1.9 Approach speed (10-20 mm/s) 2.5.2 Opening 2.5.2.1 Max. speed (200-800 mm/s) 2.5.2.2 Batt. max. speed (150-800 mm/s) 2.5.2.3 First acceleration (300-700 mm2/s) 2.5.2.4 1st dec. position (Position in mm) 2.5.2.5 1st dec. speed (200-500 mm/s) 2.5.2.6 2nd dec. position (Position in mm) 2.5.2.7 2nd dec.
  • Page 57 2.9 Access code 2.9.1 Code change 2.9.2 Reset code 2.9.3 Code activation 2.9.3.1 Disabled 2.9.3.2 Enabled Signs in the display of digital selector Apart from the text there are some signs it can be seen in the digital selector: 1.- Warning indicator in the middle of the screen with the warning code 2.-“...

  • Page 58: Troubleshooting Guide

    11. TROUBLESHOOTING GUIDE Operator is checking continually the proper performance and runing a continuous diagnosis of key components of the machine and monitorize all sensors connected to the control board. If there are any faults or warning codes during operation, the digital switch's screen shows this by indicating the specific warning code. In the event of a warning or error, the operator will execute a self-diagnosis.
  • Page 59 or if the leaves are oversized for this motor. Reduce the speed and acceleration during opening and check if the warning continues to appear. Perform a setup. If the warning is sporadic, Motor temperature very high. allow the motor to cool The motor is overheated due The motor stops in the open down.
  • Page 60 2.- Fuse of the power supply circuit breakers in the main damaged by overvoltage. panel. Wait for the power supply to return. 2.- Replace the power supply fuse (2 A, 5x20) Check if the power supply System voltage failure Input power supply voltage voltage is abnormal or (Vsystem) very low.
  • Page 61 fitting are open position K1 relay failure (Motor Electronic board damaged Replace electronic board activation) K2 relay failure (Power Electronic board damaged Replace electronic board selection) K3 relay failure (Motor bus Electronic board damaged Replace electronic board power selection) Check if the communication cable is installed correctly.

  • Page 62: Annexes

    11.2 Warranty ERREKA Connected Access declares, under its sole responsibility, that the products supplied have a warranty lasting 12 months from the date of purchase (or date of delivery protocol) This warranty applies to all manufacturing defects and will include the costs of transporting the material to the nearest approved technical service.

  • Page 63: Declaration Of Conformity

    Low voltage directive 2014/35/UE Electromagnetic compatibility directive 2014/30/UE Machinery directive 2006/42/CE ERREKA Connected Access declares that GLOBAL 4 / TELESCOPIC 4 operator has been designed to fulfill following harmonized European standards: EN ISO 13849-1:2008 (PL=c) EN 61000-6-2 EN 61000-6-3 EN 60335-1...
  • Page 64 ERREKA CONNECTED ACCESS ERREKA GROUP Bº Ibarreta s/n Polig. Ind. San Juan, 20577 Antzuola (Gipuzkoa) Spain B. San Juan, 93 T.(+34) 943786009 20570 Bergara (Gipuzkoa) Spain info@erreka.com T. (+34) 943769900 www.erreka.com...

This manual is also suitable for:

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