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Summary of Contents for Shini SIC-A-R2 Series
- Page 1 SIC-A-R2 CFC-free Refrigerant Air-cooled Water Chiller Date：May, 2022 Version:：Ver. E (English)
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Page 3: Table Of Contents
Contents 1. General Description ..................6 1.1 Coding Principle .................. 7 1.2 Main Features ..................7 1.3 Accessory Option ................8 1.4 Exemption Clause ................10 1.4.1 Safety Regulations ..............10 1.4.2 Signs and Labels ..............10 1.5 Exemption Clause ................12 2. - Page 4 4.1.1 Common Interface ..............23 4.1.2 Common Operation ..............24 4.1.3 User Menu ................24 4.1.4 Parameter Operation ..............25 4.1.5 User Setting ................25 4.1.6 Instrument Setting ..............26 4.1.7 Clock Setting ................26 4.2 Startup Steps ..................26 4.3 Shutdown Steps ................
- Page 5 Picture 2-6: Evaporator ..................16 Picture 2-7: High and Low Pressure Sensor ............17 Picture 2-8: Refrigerant Indicator ............... 17 Picture 2-9: Liquid Pipe Solenoid Valve ............. 17 Picture 2-10: Hot-gas By-pass Valve ..............18 Picture 2-11: Single-way pressure release valve ..........18 Picture 2-12: Disk Filter ..................
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Page 6: General Description
Read this manual carefully before operation to prevent damage of the machine or personal injuries. SIC-A-R2 series of air-cooled water chiller adopts air cooling method, and has compressor overheat protector, pump overload protector, phase reverse and shortage alarm, anti-freezing protector, and high and low pressure switch protector to ensure stable machine performance and long service life. -
Page 7: Coding Principle
HP=High Pressure Pump R2 R410A Cooling capacity A=Air Cooled Shini Industrial Water Chiller 1.2 Main Features l Cooling range 7~25℃; l R410A ozone-friendly refrigerant with a high efficient cooling result; l Plate evaporator ensures efficient heat exchanging, with a anti-freezing device;... -
Page 8: Accessory Option
l The standard water tank level indicator for visualizing check of the water level; l Compact outline and small foot; 1.3 Accessory Option l High pressure pumps (about 4kgf /cm ) are optional to meet any pressure requirements. l Level sensor is optional to detect whether the water level is normal in the water tank;... - Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.
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Page 10: Exemption Clause
Exemption Clause The user must conform to the following safety rules in the manual to avoid human injury and machine damage. 1.4.1 Safety Regulations Attention! Installation of the device is allowed only to the professional electrician. Before maintaining and repairing the device, be sure to turn off the main switch and control switch. - Page 11 This is for indicating motor rotating direction. This is for indicating fan rotating direction, please confirm. All our water chillers used blowers are suction type, and the wind direction is from the condenser’s outside to the inside. Pump pressure gauge: display actual pressure of cold water system.
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Page 12: Exemption Clause
The following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accessories from Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1) Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using. -
Page 13: Structural Features And Working Principle
2. Structural Features and Working Principle 2.1 Main Function SIC-A-R2 air-cooled water chiller mainly comprised of the compressor, condenser, thermal expansion valve and the evaporator, which transforms from gas or liquid refrigerant by air cooling, and adopts heat absorbing and releasing to achieve the refrigerating effect. -
Page 14: Main Components And Function
bypass valve 21 opens, and the refrigerant changes the low-temp. and low-pressure gas into high-temp. and high-pressure gas under the action of compressor 1, which enters the condenser 3 in the BC direction. Under the action of fan 2, it will accelerate heat exchange with the air, and the refrigerant is changed from gaseous state to liquid state, meanwhile the heat is taken away by the air;... -
Page 15: Drying Filter
1) It is the component to discharge the heat. The refrigerant absorbs the heat and discharges it through the condenser. 2) Our company’s air-cooled water chiller uses the female thread fin-style condenser. Picture 2-3: Fin-style Condenser 2.2.3 Drying Filter 1) Drying filter’s function: Remove impurities in the refrigerant, absorb the free moisture in the refrigerant, and prevent blockage at the narrow section of the pipeline (especially at the valve port of thermal expansion valve). -
Page 16: Evaporator
Picture 2-5: Thermal Expansion Valve 2.2.5 Evaporator 1) Evaporator (plate exchange) is a device that outputs the refrigerating capacity. The refrigerant absorbs the water heat in the evaporator to achieve the refrigerating purpose. 2) Adopt plate evaporator that largely improves the heat transfer efficiency. Picture 2-6: Evaporator 2.2.6 High and Low Pressure Sensor 1) The high and low pressure sensors are used to detect the working... -
Page 17: Refrigerant Indicator
Picture 2-7: High and Low Pressure Sensor 2.2.7 Refrigerant Indicator Picture 2-8: Refrigerant Indicator 1) Used to observe the refrigerant state at this position; 2) Used to observe the water content of the system; 3) Install in front of the expansion valve; 2.2.8 Liquid Pipe Solenoid Valve (option) Picture 2-9: Liquid Pipe Solenoid Valve 1) Cut off the refrigerant circuit immediately after the machine stops. -
Page 18: Hot-Gas By-Pass Valve
2.2.9 Hot-gas By-pass Valve Picture 2-10: Hot-gas By-pass Valve 1) Used to bypass the refrigerant gas when it gets close to the set temperature as to avoid compressor frequent start and achieve accurate temperature control; 2) Install on the connecting pipe between the compressor outlet and expansion valve outlet. -
Page 19: Flow Switch
Picture 2-12: Disk Filter The disk filter is composed of the valve core and valve body. When filtering, press the disk tightly, the water flows through the disk, and the impurities are kept out of the disk or between the grooves, thus achieving the filtering purpose. The disk filter has deep filtering function and excellent blocking function, which features easy operation and maintenance. -
Page 20: Picture 2-14: Refrigerant Indicator
Picture 2-14: Refrigerant Indicator Through the water tank refrigerant indicator, it can check whether the water level in the water is in normal range. 20(42) -
Page 21: Installation And Debugging
3. Installation and Debugging Before installation, please read this chapter carefully and install according to the procedures as follows! 3.1 Machine Positioning 1) Install the water chiller near windows or places with good air flowing because air-cooled central water chiller needs a good heat-releasing condition. -
Page 22: Installation Diagram
Do not change the circuit of the water chiller without our company's authority. If the machine is damaged by unauthorized change we are not responsible for this. 3.3 Installation diagram Names of Parts： 1. Water chiller 2. Chilling water inlet 3. -
Page 23: Application And Operation
4. Application and Operation 4.1 Panel Description Picture 4-1: Panel Description 4.1.1 Common Interface The common interfaces include main interface and alarm interface. 1. Main Interface After the countdown, the main interface will be displayed as follows: In the main interface, press the to quickly check the pressure, flow value and temperature quickly, and press to quickly check the temperature, flow... -
Page 24: Common Operation
2. Alarm Interface When the unit fails, the alarm interface is as follows: 4.1.2 Common Operation 1. Quickly modify the set temperature If the user parameter [lock temp.] is set to "No", the set temp. can be directly modified in the main interface, and the operation is as follows: Note: It can also modify the set temperature in the user parameters. -
Page 25: Parameter Operation
Menu Item Function Remark Refer to 6.2 User Parameter Table for the User setting Setting user parameters number and meaning of each parameter. Machine unit Display current status of the No display of the current value when not use the status machine units current module. -
Page 26: Instrument Setting
Local: Local: The unit can only be started / stopped locally. Start local + Local + remote: Both local and remote control can start and Local method remote; stop the unit. remote Remote: The unit can only be started and stopped remotely. 4.1.6 Instrument Setting There are six items in the instrument setting, as shown in the table below: Name... -
Page 27: Shutdown Steps
1) Turn on the main power switch to "ON". Picture 4-2: Startup Step 1 2) Turn on the pump switch to start the pump. 3) Turn on the compressor switch Notes The running direction of the pump must be correct. Notes Please confirm to start the chilled water pump before startup;... - Page 28 1) Turn off the compressor switch 2) Turn off the pump switch .If the moulding cycle is quick, and cooling water temp. is low, keep water pump run continuously until the mould temp. rises to a value without condensation, and then turn off the pump switch.
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Page 29: Troubleshooting
5. Troubleshooting The Action of The Possible Fault Faults the Protection Solutions Analysis Units Power is not on. Check before power is on. The control circuit fused 1. No power Check the protection loop. The protective The phase sequence of display or phase Replace any two of the power device can’t work... - Page 30 Insufficient refrigerant A. Check the system pipe, weld The compressor valve plate the pipe and refill the refrigerant. 5. Low Protective device is damaged. B. Repair and replace high-pressure no action C. The ambient C. Block part of the condenser to temperature is too low.
- Page 31 transfer effect. 10.Compressor Power wire breaks or Check and connect the wire no start or Protective device abnormal voltage according to specifications. tripped after no action Improperly setting of the Reset the temperature controller. startup temperature controller. C. Reset the overload protector. Overload protector not reset.
- Page 32 probe breaks 15.Ambient Controller shows A.The probe broken or loose temp. probe the ambient wiring. A.Check whether the temp. probe breaks temp. probe is in good contact. breaks A. The ambient temp. is Controller shows A. Check whether the ambient 16.Too high higher than the set value of the ambient...
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Page 33: Repair And Maintenance
6. Repair and Maintenance Check whether the displayer and buttons work normally. Cycle: Daily Check whether the blower operates normally. Cycle: Daily Check whether the pressure value is kept around the target value. Check whether there’s pollution Cycle: Daily and scaling inside the water tank, Check whether there are bubbles in and the water quality is dirty or polluted. -
Page 34: Components Maintenance
In order to operate the machine rightly and safely, please caution the matter follows: 1) Don’t turn off the main power switch to stop the machine, except emergency situation. 2) When the machine shuts down and alarms, check the fault causes, and don’t start the machine forcibly before troubleshooting. -
Page 35: Disk Filter
after a long time use of the evaporator, which will influence the heat emission effect, so it is necessary to clean the evaporator at fixed periods in order to keep its working performance. If the circulation has been under water treatment, it is advised that firstly use hydrogen peroxide to kill bacteria and then use a high pressure water rifle to flush it, at last check whether there is still scale scale. -
Page 36: Maintenance Schedule
6.2 Maintenance Schedule 6.2.1 About the Machine Model Production Date Ф Voltage V Frequency Total power 6.2.2 Check after Installation Check the pipes are all correctly connected. Check if there are leakages in the piping system. Check if there are breaks in the welding joint. Electrical Installation Voltage Fuse specification：1phase... -
Page 37: Tri-Monthly Checking
6.2.6 Tri-monthly Checking Check whether condenser is under blockage. 6.2.7 Half-yearly Checking Check and clean the filter and expansion valve. Check system performance. Clean condenser. 6.2.8 Yearly Checking Check whether the contactor is normal. 6.2.9 3-year Checking PC board renewal. No fuse breaker renewal. - Page 38 Appendix: SIC-A-R2 Comm. Address Table Address Read （holding Parameters Default registers） Unit Remark Minimum Minimum Write Parameters （decimal system） unit running status 0：idle 1：ready to start 2：running 3：delayed shutdown 4：fault switching value input status 1 bit 0 remote input bit 1 compressor 1 high pressure bit 2 compressor 1 low pressure...
- Page 39 power switch bit 10 compressor 2 high pressure bit 11 compressor 2 low pressure bit 12 compressor 2 overload bit 13 blower 2 overload relay status bit 0 blower 2 bit 1 compressor 2 bit 2 bypass valve bit 3 High and low 0：...
- Page 40 bit 9 Too low liquid temp. bit 10 Too high liquid temp. Liquid temp. bit 11 probe breaks Liquid temp. bit 12 probe short circuit bit 13 Abnormal parameters bit 14 Compressor running timeout bit 15 Too high ambient temp. Fault info.
- Page 41 Backup 1：fault Liquid temp. (water outlet Unit: temp. C) 0.1℃ Liquid temp. (water outlet Unit: temp. F) 0.1℉ Unit: Ambient temp. 0.1℃ Unit: Ambient temp. 0.1℉ Unit: Anti-freezing temp. 0.1℃ Unit: Anti-freezing temp. 0.1℉ backup backup backup 1：valid， Pump start command 0：invalid Compressor start 1：valid，...
- Page 42 min=[set lower temp. limit] ℃ 1025 Setting temp. max=[ set upper temp. limit] min=[set lower temp. limit] ℉ 1026 Setting temp. max=[ set upper temp. limit] 0：local： Unit Start/stop ON/OFF 1027 method can only be controlled locally 1028 Backlight off time Min.
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