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As the improvements of products of our company, maybe there are some differs between this operation manual with your forklift truck. If you have any questions please keep touches with HANGCHA GROUP CO., LTD.sales department or let the agents know.
Multi-function display CPD10/15/18/20/25/30-A CPD10/15/18/20/25/30/35-AC3 CPD10/15/18/20/25/30/35-AC4 CPD10/15/18/20/25/30/35-AC3F CPD10/15/18/20/25/30/35-AC4F CPD25-ALC3 CPD25-ALC3F CPD25-ALC3 CPD25-ALC3F The multi-function display shows the battery capacity, the service hours, the operating mode, the travel speed and fault code information. Graphic illustrations on the multi-function display act as warning indicators. Through the multi-function display on the right button can also check fault code and parameter setting.
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S mode is super mode, thus the truck‟s Main display interface acceleration, deceleration rate, max climbing gradient and so on is much higher. It is applied for transporting mass of good in short time and climbing big gradient slop,but it costs more energy,...
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Fault code display switch (optional). Parking brake applied indicator[K] Failure occurs, display the controller‟s fault code. When parking brake applied, the light up. Note: “TRA” means the traction controller, Button “HYD” means the pump controller. Mode settings direction choosing Indicator light button[L] Crawl speed indicator[F](Green) When the truck in SPE mode, the crawl speed...
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button , and then enter the fault code interface. The fault code shows as follow: Through the example below shows how to use the button settings parameter . For example: The language from english (2)In the main display interface, press the switch to chinese.
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Select the “LANGUAGE” through up ④ button( ) or down button( ⑤ Enter the language setting state through left button( ) or right button( ⑥ Through the up button( ) or down button( ), select the chinese language. ⑦ Refer the steps ⑤ ④ ③ ② ①, return the main display interface.
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Dashboard display LCD [A] When this lamp lights, it meanings the truck working at low speed mode. The maximum speed of truck decreased. Press button 1, you can switch the high speed and low speed mode. When turn on the key switch, the system will Accelerate indicator [F] self-diagnose, the lamp will lights on one by one.
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Press this button switch high acceleration and low acceleration. Backup button [K] This button is no use for operator. Backup button [L] This button is no use for operator Switch button of hour indication [M] Push this button, it will display the total hours of truck, as follow figure: Push again, it switch to the total traction hour.
Controls Travel direction switch [13] Control the turn signal lights, headlights and front small lights working condition. This combined light switch is composed of Sets the required travel direction. turning light switch and big/small lamp switch. The travel direction switch is used for Turning light indicates the traveling direction.
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can be controlled by tilt backwards angle of Use this parking brake lever to park the lift lever and the lowering speed can be controlled truck. And the parking brakes are applied on by tilt forwards angle of the lever. the front two wheels by pulling up on this lever.
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to the traveling motor. motor without delay. Accelerator pedal [24] Key switch [26] Provides infinitely variable control travel Switches control current on and off.Removing speed. the key prevents the truck from being switched As the accelerator pedal is slowly pressed, the on by unauthorised personnel.
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beam. It is used to attach goods. It is forbidden to lock the fork on the gap position, to prevent the fork fall off from the gap. In the middle of the above beam, a bolt used to prevent fork works here.
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meet safety standard, and protects the light immediately. operator from falling materials. The top gap is Rear combination lights used to lift the batteries. It is forbidden for use The combination lights at the rear side serve a truck that does not with safeguard. as turn signal, show width lamp, brake lamp, L.H.
Seat Desigend maximum comfort, this seat can be adjusted as follows. Adjusting the seat to the driver's weight: To achieve optimal seat cushioning the driver‟s seat must be adapted to the driver‟s weight. Sit on the driver‟s seat. When the correct weight adjustment has been made, the weight –...
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Safe belt Put on the seat belt④ each time before starting the truck. The belt protects against serious injury. Protect the belt from contamination and clean it regularly. Correct use the safe belt: – Sit correctly on the seat. – Check that seat belt is not twisted.
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How to act in unusual situations – Fasten seat belt, stay in seat. – Do not jump ! – Lean forward, hold on tight steering wheel, brace feet. – Lean your body away from inpact. WARNING If the truck is about to tip over, never undo the restraint belt and try to jump out. This will only increase the risk of serious injury or death !
Seat Aware System(For CE) Vehicle Forward/Reverse Control When the vehicle is in static starting state, the driver sits incorrectly, there is no seat pressure switch input, travel selector switch hangs in the forward or reverse gear, there is no corresponding forward or reverse signal output, meanwhile, the alerting signal outputs, buzzer and indicator lights are on, the park brake hangs or the driver sits correctly, then exits the alerting condition;...
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pressure switch input) over 1 seconds, there is no working device pressure or falling signal output, working device is locked; when the driver sit down again, there is seat pressure switch input, and falling signal switch is closed ,working device pressure and falling signal output, working device can be operated normally.
3. Nameplate and Safety Labels Warnings and notices such as Rated capacities and load centers graph, Warning label and name plate must be legible at all times. Replace if necessary. Description Nameplate Warning label:Do not step onto or beneath the load CE label:For CE Lift method Strap points for crane lifting:For CE...
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Warning label: Hydraulic label:Adding hydraulic oil For CE Noise label Tight point label:For CE HANGCHA black decal Tire pressure:For CE Series and tonnage label Hand brake label:For CE Emergency stop Warning label(stick in the L.H. leg):Procedure when truck in danger of tipover notice...
5. Safety Instructions Only trained and authorized operator shall be permitted to operate the truck. Operator must wear helmet, safety shoes and work clothes. Because there will bring exploding gas in Inspect the truck at periodic intervals for the bosom of the battery, prohibit any flame oil or water leak, deformation, lousiness, etc.
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qualified personnel for slinging operation should perform, making use of a hook or crane arm attachment. – Take care not to protrude the forks out of the load. The protruded fork tips may damage or turn over the adjacent load. 14.
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19. Safeguard protect you do not be hurt by restrict your vision operate the truck in reverse the goods fallen. Load bracket protect you or have a guide. When lead by a guide, make load goods smoothly. It is forbidden to use sure you understand hand, flag, whistle or truck without safeguard or load bracket.
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and other locations where vision is center. And the forklift may turn over more restricted. probably. – When make a turn, be sure the speed of the truck is lower than the 1/3 max. of allowable speed. 31. Never lift loads with the truck inclined. Avoid loading work on a grade.
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first to discharge for capacitor of controller. truck (Reference the part of truck move); Other reasons, use a suitable truck to traipse, tie the Pulling the hand brake when parking on cord outside of truck. Please abide by the flat. If necessarily parking on ramp, you should traffic regulations when traipse the truck on place the wedges under wheels.
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46. Except where provided altered, together with the date of the modifications or alterations to a powered modification or alteration and the name industrial truck, which could affect, for example, and address of the organization that capacity, stability or safety requirements of the accomplished those tasks.
6. Forklift Transport,Lifting﹠Towing Transport – The Fork Lift Truck is designed for material handling only, It is inappropriate for long-distance transportation. If needed, the Fork Lift Truck must be transported by ship, train or lorry, of 5T loading. Use a lifting pallet to hoist the truck. Use the steel wire ropes to tie the holes in the two side of the outside mast‟s beam and the –...
Towing – The towing rod on the bottom of the counter balance is used to pull and drag the truck. – Turn off key and pull out power switch. – Loosen the brake lever. – Set switch lever to neutral position. WARNING ...
7. The Structure and Stability of Truck Prevent the forklift to turn over! It is very important for operator to know the truck‟s structure and relationship between load and stability. Structure CAUTION The basic structure of the truck is mast (include mast and forks) and body (include tire).
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Gravity center and stability CAUTION The combined gravity center that is composed of the forklift center and the load gravity center determine the stability of lift trucks. When unloaded, the barycenter does not change; when loaded, the barycenter is determined by the truck and the load‟s center.
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Velocity and acceleration CAUTION One object will keep quiescence until force works on it. Also, a moving object will keep moving until force works on it .This is just inertia. According to inertia, when truck starts moving, one force works backwards, and when truck stops moving, one force works forwards.
8. Running-in of the new truck We recommended operating the machine under light load conditions for the first stage of operation to get the most from it. Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation. –...
first, adjust the air pressure of the 9. Daily Maintenance compressor. Otherwise it will cause The earnest complete maintenance, can keep serious accident, since the forklift to be at the good status. And the maximum pressure of compressor safety of the truck is related with your job and higher than the pressure tire can your life.
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Tighten the nut crossly and symmetrically. The force of hand brake lever is adjusted by 3. Checking the wheel attachments. the bolt on the top of lever. – Parking the truck securely. The force increases clock-wise screwing, and – Tighten the wheel nuts crosswise with a decreases counter lock-wise screw.
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9. Replace hydraulic oil Replace hydraulic oil once half year on schedule. – Stop the truck on smooth ground. – Turn steering wheel right to the bottom, and enable the fuel drain plug to have the enough space. – Tilt mast backwards to the bottom, and fall Pull in the plug and close the hood the forks to the ground.
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ground vertically. For instance, pay attention to abnormal noise. – Push the middle of the chain with the thumb. Make sure the tension for the right and left chains are equal. – Adjust the chain tension: loosen the lock nut and adjust the chain by nut, then locked nut .
10. Driving and Operation Traveling Step the accelerate pedal slowly, the truck will WARNING travel forward or backward. Before operating the truck, check all Decrease speed controls and warning devices for Loosen the accelerate pedal slowly, the proper operation. If any damage or truck will decelerate.
stop the truck. except when climbing grades. – Place the shift lever in neutral. – Pull up the parking brake lever. – Down the forks on the ground, tilt mast forwards fully. Place the key switch in “OFF” to shut off –...
– After making sure the forks leave the load, 10 cm and move backward 10 to 20 lower the forks to the basic position (15 to cm with the pallet on the forks, 20 cm off the ground). and then fall the pallet to the stack. ...
11. Deposit WARNING The stow-wood must be single and Daily Depositing hard enough to support the truck. – Park your truck at the area appointed, and Don’t use a stow-wood higher than block the wheels to prevent accidental 300mm(11.81 inch).
Forbidden to use the truck when the 12. Battery electrolyte is shortage. Attention for using battery: Inspection for electrolyte level every week. 1. No firing When electrolyte level is low,you must add The gases produced during charging distilled water to the level appointed. cause explosions.
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– Open forklift cover and battery lid when charging, in order to release the explosive Measure in summer gas . In summer,water in the electrolyte is easy to In the progress of charging , electrical – evaporate, therefore, electrolyte must often be source switch and battery pin are not to inspected if electrolyte is low,you must add pull out,otherwise will destroy pin and...
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charge in short time when it is necessary. ≤0.005 Dry residue – If a non-automatic charger is used, the Ω·cm ≥7×10 Resistively(25 charge voltage, current and charge time ≤0.0004 should be adjusted, and check the rate of battery electrolyte timely, so as to make ≤0.0005 sure that the charge of battery group is in ≤0.00002...
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exceeded 12 hours. Charging Charging Truck Battery current(A) voltage – The specific charging cable should be type type phase phase connected to charging machine. 1.0t~1.8t D-420 CAUTION 2.0 t~2.5t D-630B Be sure to notice that the polarity 3.0 t~3.5t D-500 sign plug...
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course discharge, battery‟s Daily charging – The battery that has been made the first proportion of voltage and electrolyte charging and used regular, then charged declines faster than most of other again, is named daily charging. batteries. – – Its way is almost same as the first Make equilibrium charge in the following charging.
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– Carry out equilibrium charge once every can be move out from the side, you can use 15 to 30 days during the storage period. the fork to prop out the battery case tray.. – The special orders storage battery carries on the charge according to "Accumulator Instruction for use".
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The battery with a dobber Dimension 1028 mm×710 mm×780 mm Depending on the dobber of the winded cover, and read the level position of the electrolyte. CAUTION The box must be pulled up with using 4 holes of the pothook at the same time.
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b. Put straw densimeter into electrolyte uprightly, extrude rubber tube with hand and the electrolyte will be sucked into the glasses tube and then the floater of the densimeter will float. c. Numerate the reading of the densimeter. Notice:The dobber of densimeter must rise uprightly without depending on the glass pipe.
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Where :D30 ——the specific gravity at the standard temperature of 30 Dt ——the specific gravity at the temperature of t t —— the temperature of the distilled water during convert. The specific gravity that was refered in this book is measured all at the temperature of 30℃.
Inspection and maintenance are usually ignored; you‟d better find the problems and solve it in – time. – Use the orthodoxy spare part of HANGCHA GROUP CO., LTD. Don‟t use different oil when changing or adding oil. – Forbid to repair the fork lift truck if you haven‟t been trained.
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Motor Item Service required Tools (8 h) (40 h) (166 h) (500 h) (1000 h) Clean the foreign body on 〇 〇 〇 the motor Clean replace 〇 bearing Check the carbon brush 〇 〇 〇 and commutater for worn, whether spring is normal Whether the connection is 〇...
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Steering System Item Service required Tools (8 h) (40 h) (166 h) (500 h) (1000 h) 〇 〇 〇 〇 〇 Check for clearance 〇 〇 〇 〇 〇 Check for radial looseness 〇 〇 〇 〇 〇 Check for axial looseness 〇...
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Brake system Item Service required Tools (8 h) (40 h) (166 h) (500 h) (1000 h) 〇 〇 〇 〇 〇 Check for free travel Scale 〇 〇 〇 〇 〇 Check for pedal travel 〇 〇 〇 〇 〇 Check for operation Check for air mixed in 〇...
Replace the key safe parts termly – Some parts should be checked periodically to detect the damage, for improving the safety, users should replace the parts periodically which are listed in the table as follows. – If the parts are abnormal before the replacing time is coming, it should be replaced immediately.
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Table for oil used in the truck Name Trademark, code name Capability Remark Normally: L- HM32 Hydraulic oil 35 L Cold environment :L-HV32 4.5 L 1.0t~1.8t Gear oil GL-585W/90 2.0t~3.5t Brake Fluid (Choice) HZY3 or DOT3 1.5 L Electrode storage Industrial Vaseline battery Automobile general lithium...
14. The use, Install and Safety Rules of attachment HANGCHA will choose attachment that according with International standard ISO2328《Forklift pothook fork and install size of carriage》,such as clamp, rotator, paper roll clamp, carrying ram, side-shifter ect. Attachment use – Know well the content of nameplate on attachment, read the instruction manual before –...
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Attachment assy WARNING Untempered technology licence of our company, any refit at safety and capability to attachment is strict prohibit. Fact rating load capacity should be the least of rating load capacity, the load capacity of attachment, colligate load capacity of truck. Generally speaking, the colligate load capacity of truck is the least.
15. Battery automatic filling water system(Optional) Makeup of the automatic filling watering system: – Automatic Watering Plug – End Plug – Floater – T-piece & L-piece – Flow Indicator(with filter) – 6mm, 8mm ,10mm watering pipe – Male & Female couplings (Kv10 and KV6, etc.) –...
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Application specification and installation During the period of development and long-term practical usage, the leak tightness of automatic watering system has received complete recognition. But when you use it, you need to keep the automatic watering system clean and there can‟t be any filth on the surface.
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Automatic Watering System of Forklift Storage Battery-48V battery group Floater How to choose proper floaters correctly: According to different storage battery, we have five kinds of floaters for you to choose. In order to achieve our expected standard and completely reflect the effectiveness of the automatic watering system, the most important thing is to choose proper floaters.
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Watering pipe Our company offers watering pipes of different types and the clients can choose what they need according to the specification of the battery. The watering pipe must be perfectly sealed with T-piece and L-piece. Notes during the filling process: –...
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Characteristics of the automatic filling watering system – No need to water by hand, labor saving. – No malfunction factor leading to damage the battery. – Easy & safe operation. – Ensure a precise electrolyte level in every battery cell. –...
16. Related Safety Instruction and Standard(For CE) For trucks exporting to Europe or option. The model by CE certification which according to the following instruction and standard: – DIRECTIVE 2006/42/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL, DIRECTIVE 2000/14/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL, EN1726-1:1998(Engineering Industry truck...
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Maintenance record Date Maintain content Maintainer...