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Summary of Contents for HELI OPSM
- Page 1 OPSM Order Picker Operation Manual ANHUI HELI CO.，LTD...
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Page 2: Brief Introduction
This manual is the main technical document for safe operation, maintenance and upkeeping for low level order picker (hereinafter referred to as “order picker”). It mainly includes the order picker’s structural characteristics, working principles, technical characteristics, operations, precautions, common faults and troubleshooting, maintenance requirements, transportation and storage and so on. - Page 3 These are words related with personnel safety and truck Attention maintenance in a direct or indirect way which deserve your attention.
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Page 4: Table Of Contents
Content 1. Outline Drawing 2. Brief Introduction of Structure 3. Safety Norms: 4. Putting into Use for the First Time 5. Instructions for Use and Operations 6. Use, Maintenance and Charging of Storage Battery 7. Inspections before operations: 8. Inspections after operations: 9. -
Page 5: Outline Drawing
Outline Drawing... - Page 6 List of Main Technical Parameters Model OPSM...
- Page 7 Driving type Electric Operation type Stand-on Height of truck body 1590 Length of truck body 1500 Width of truck body Lift height of platform 3000 Cargo picking height (lift height + operator raising ≈5000 hands height) Turning radius（Wa） 1300 Shelf dimension (length x width) 700X500 Rated load of lifting pallet (kg)
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Page 8: Brief Introduction Of Structure
Brief Introduction of Structure (refer structural drawings and schematic drawings of main components) The truck is mainly composed of truck frame, mast column, lifting oil cylinder, operation handle, steering mechanism, drive wheel, battery pack, hydraulic power unit, electric control system and so on. 3. - Page 9 Attention Do not drive the truck when you feel tired, not concentrated, or have adopted anesthetics or drunk. Please conform to safety norms when operate and repair the truck. Safety of working sites: Attention The electric truck is only designed for hard and flat indoor ground; never use it in a flammable or explosive environment or a corrosive environment like acid or alkali.
- Page 10 Attention When checking the electrical system, turn off key switch and emergency isolation switch. 3.2 Norms for safe driving: Check safety conditions around the truck Attention Before start the truck ,make sure there is nobody around. Attention When transporting bulky cargo which blocks your sight, please drive reversely or be guided by another person.
- Page 11 Attention Make sure there is certain gap between the truck and the entrance/exit. Do not drive by road sides Attention Make sure there is enough distance between the truck and roadside or platform edge (when driving on narrow roads or platforms, make sure to keep a certain safe distance from the edges to prevent the truck from falling).
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Page 12: Putting Into Use For The First Time
4. Putting into Use for the First Time 4.1 Putting into use for the first time: 4.1.1 In order to enable cutting off power supply in dangerous situations, the battery plug (not included in delivery) must be connected with the emergency stop plug of the truck. Warning The electric truck is not allowed to run without emergency stop plug. -
Page 13: Use, Maintenance And Charging Of Storage Battery
left handle, the truck will spin around. The front button on handle is the platform lifting/lowering button and horn button. Truck frame control board is installed with emergency stop button, and key switch, lifting/lowering and emergency disconnect button are located at the lower of truck frame. Open the truck frame cover plate, and the manual lowering knob (for emergency use) is installed at head of hydraulic pump solenoid valve. -
Page 14: Inspections Before Operations
Charger output voltage: 24V Charger output current: 25A 7. Inspections before operations: In order to ensure safe operations and keep the truck in a good condition, full inspections shall be carried out before operations, which is a legal duty. If any problem is discovered, please contact our sales department. -
Page 15: Periodic Maintenance
9. Periodic Maintenance: Full inspections on truck can prevent faults and that the truck cannot live up to its service life. The hours listed in the maintenance procedures are based on the condition that the truck works 8 hours per day and 200 hours per month. - Page 16 with the electrolyte with a plastic funnel, pour the electrolyte into the battery slowly till the liquid level can be seen. When the battery is filled, conduct initial charge for the battery in time according to the operation instructions given in 5.1. (You don’t need to add electrolyte for maintenance-free batteries.) 9.3 Routine inspections Check hydraulic oil level;...
- Page 17 Controller Function Wearing condition carbon brush Drive motor communtator Wearing condition carbon brush Lifting motor communtator Wearing condition carbon brush Steering motor commentator (except for no steering motor) Fuse Complete or not Wiring harness and Loosened and damaged or not terminals Methods for adjusting brake clearance 1 Hollow screw 2 Connecting screw 3 Spring...
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Page 18: Storage, Transportation, Loading/Unloading Of Truck
Filter Clean Clean the dirt and dust on the brake friction plate; check the wearing condition Brake of friction plate Hydraulic Replace hydraulic oil; check whether lifting oil cylinder leaks or not; replace system sealings when necessary Forkwheel Check wearing condition, and replace when function badly forkwheel bearing 9.9 Recommended working medium:... -
Page 19: Battery Replacement
10.2 Truck transportation: If the truck will be transported for a long distance, support the end of truck close to driver with wood beam to make the drive wheels away from ground; fix the two front wheels with wood wedge, and fasten the truck with the transportation vehicle with ropes. -
Page 20: List Of Accessories, Spare Parts And Wearing Parts
Relief valve pressure too low Adjust it higher Abnormal inner leakage of lifting oil Replace sealings cylinder Add a proper amount Inadequate hydraulic oil of filtered hydraulic oil Inadequate battery voltage Charge battery Platform does not lift Oil pump motor damaged Repair or replace Oil pump damaged Repair or replace... -
Page 21: Schematic Drawings Of Main Components
Open electric JK219-1 lock Fuse Electric part Seal ring Oil cylinder UHS45 O-seal ring Oil cylinder 54.5x3.55 Combination ring Oil cylinder inlet Dust ring Oil cylinder DHS40 Seal ring Oil cylinder UHS40 14. Schematic Drawings of Main Components hydraulic schematic drawing... -
Page 22: Packing List
Refer to Electric Part Operation Manual for electrical part. Packing List Packing List of Order Picker Consignee: Manufacturing NO.:... - Page 23 Contract NO.: Date of production: Net weight Outline dimension Name Q’ty Remarks (kg) (l x w x h) Order picker truck Whole machine Technical documents, Accessory bag accessories and spare parts within Note: 1 The following documents are included in the technical file package: ①...
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Page 24: Customer Feedback
Customer Feedback Item Time Fault position Cause Troubleshooting Remarks...
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