Related Manuals for HELI CBD18-J4
Summary of Contents for HELI CBD18-J4
- Page 1 Electric Pallet Stacking Trucks Operator’s Manual ANHUI FORKLIFT GROUP ANHUI HELI CO., LTD. PDF created with pdfFactory trial version www.pdffactory.com...
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Page 2: Table Of Contents
Table of Contents Foreword Ⅰ.Safety Instructions 1. Main Use Of The Truck 2. Safety Problem Before Operation 3．Safety Problem During Operation 4．Safety Problem of Battery Using 5．Safety Problem During Maintenance Ⅱ.Presentation Of The Truck 1．Truck Dimensions and Main Specifications 2. Pallet Truck Direction Reference 3. -
Page 3: Foreword
FOREWORD Before you start to use this truck it is of extreme importance that you have read the contents of the entire Operator’s Manual to be able to use the truck in a safe and efficient manner. This Operator’s Manual contains information on how you should use the truck, safety regulations and how to keep the truck in a safe condition by following daily service routines. -
Page 4: Ⅰ.safety Instructions
Ⅰ.SAFETY INSTRUCTIONS Safety is your business and your responsibility . The “SAFETY INSTRUCTIONS” covers basic safety procedures and warnings of general application to the electric pallet truck. 1. Main Use of the Truck This pallet truck is designed for indoor use only. Do not use this truck outside. -
Page 5: 3．Safety Problem During Operation
Contact the sale apartment of our company before making any ● modifications or additions to this pallet truck. Replacement parts should be obtained from our company. ● （3） Periodic checks CAUTION！ Do not operate this pallet truck until you have checked all ●... - Page 6 truck. Always look in the direction of travel. Keep a clear view. When ● the load interferes with visibility, face in the direction of travel with the load trailing. Stop and sound the horn when approaching crossing aisles or ● when visibility is obstructed.
- Page 7 CAUTION！ ●Driving carefully on a slope。If you don’t obey the regulation , the unstability of the truck will damage to you. ●you should keep the slope clear and unblock before driving on a slope. ●not permit to park and steer on a slope. ●pallet truck should be strictly operated according to the need of unload and load.
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Page 8: 4．Safety Problem Of Battery Using
（7） Handling with dockboard CAUTION！ Dockboards must be strong enough to carry the load. The sides of ● the dockboards should be turned up at right angles, or other means provided, to prevent the pallet truck from running over the edge. （8）Information of after finished working CAUTION！... -
Page 9: 5．Safety Problem During Maintenance
CAUTION！ Provide good ventilation, especially if the battery is charged in a ● confined area. During the charging process oxygen and hydrogen gases are always formed in the battery. Naked flames and sparks in the vicinity of the battery can cause an explosion. Always switch off the charging current before removing the battery connector. - Page 10 （3） Precautions of maintenance CAUTION！ Never wear loose objects or jewellery when working on the truck. ● When working with truck’s electrical system, short-circuiting/burns can occur if a metal object comes into contact with live electrical connections. Remove watches, rings or other types of metal jewellery.
- Page 11 CAUTION！ Store and dispose of changed oil in accordance with local ● directives. Do not release solvents and the like, which are used for cleaning/washing, into drains that are not intended for this purpose. PDF created with pdfFactory trial version www.pdffactory.com...
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Page 12: Ⅱ.presentation Of The Truck
Ⅱ.PRESENTATION OF THE TRUCK 1.Truck Dimensions and Main Specifications figure 1:pallet truck main dimensions PDF created with pdfFactory trial version www.pdffactory.com... - Page 13 Main Specifications CBD18/20-J4 Model Rated capacity 2000 Load center Max. lifting height Min. height of the fork G Wheelbase L2 1439（Lowered） Overall length L 1765（Lowered） Overall width B Overall height H 1248 Minimum outside turning radius Wa /mm 1700 10 Gradeability（Loaded） 11 Fork length L1 1150 12 Fork width A...
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Page 14: Pallet Truck Direction Reference
2. Pallet Truck Direction Reference Note：The operator operate the pallet truck. by walkie figure2:pallet truck direction reference 3. Controls and Instruments （1）Assembled Instrument The Assembled Instrument provides three functions indicate. The Battery Discharge Indicator displays the charge condition of the battery. The Battery Discharge Indicator is activated automatically when the key switch is turned ON. - Page 15 follow drawing ，press the lift button and then the forks lift. b) Lower Control Turning on the key switch and power is on，as shown in the follow drawing ， press the lower button and then the forks lower. c) Directional/Speed Control turning the driving switch and control the truck’s direction and speed by adjusting the angle of the driving switch.
- Page 16 （3）Steering and Braking Control When the position of the tiller bar is inside 60 angle, the pallet truck can be operated normally. as shown in the following drawing When the position of the tiller bar is inside ①② position and ③④ position, the braking switch is shut and the truck is braked.
- Page 17 The key switch has two positions, OFF and ON. Traction or hydraulic functions will NOT operate with the key switch in the OFF position. 0 —— key switch is OFF 1 —— key switch is ON （5）Battery Connector Battery’s connector is used to connect or disconnect between battery and truck’s electricity, Normally, it should be connected.
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Page 18: Ⅲ.operation
Ⅲ.OPERATION 1．Break-in Period Some new parts have a break-in period. Use these instructions to break in the pallet truck correctly. If you do not, you could shorten the life of the truck parts. a) Follow the battery manufacturer’s instructions to break in a new battery. -
Page 19: 4．Steering
d) Disengage the brake. e) Move the directional/speed control in the direction you want to travel. 4．Steering Steer by means of the tiller arm. If the truck gets caught against an obstacle, do not use more force to steer than used when steering the truck under normal conditions. -
Page 20: 7．Battery
d)Turn the key to the “OFF”position. 7．Battery （1）Changing the battery Only replace the battery with a battery of the same weight as the original. The battery weight affects the truck’s stability and its braking capacity. CAUTION！ Don’t change the weight and dimensions of the battery at will, ●... - Page 21 ● Connect the battery connector, alternatively battery cables, to the battery. ● Ensure the key is in position 0. ● Replace the emergency disconnector. （2）Charging the battery The battery shall be charged with automatic charger. When charging, notice not to excessively charge or to be short of electricity to avoid the damage to the battery.
- Page 22 for Battery》. Generally determinate if these is sufficient electricity in battery in the following methods: ● Specific gravity of battery electrolyte keeps basically a constant valve for 2～3 hours. ● There are air bubbles suddenly sent up from battery electrolyte surface and the electrolyte becomes clear and bright from cream colour.
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Page 23: 8．Collecting And Depositing A Load
Each month： a) Measure the temperature in one of the center cells immediately after charging. The temperature should not exceed 50℃. b) Measure the density of the battery fluid using an acid taste. Hold the acid tester absolutely vertical and extract sufficient fluid so that the hydrometer float moves freely. -
Page 24: Cleaning And Washing
c) Drive the truck with the load trailing, when the load impairs the line of vision. （2）Collecting or depositing a load Collecting a load： a）Slow down and position the truck carefully in front of the rack or the pallet. b) Drive the truck forward so that the forks are Positioned as far as possible under the load. - Page 25 （1）External cleaning a）Remove rubbish, etc. from the wheels daily. b) Use a well-known degreasing agent, diluted to a suitable concentration. Rinse off loose grime using tepid water. c) After washing, the truck should be lubricated as set out in the lubrication chart in chapter Maintenance.
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Page 26: Daily Service
Ⅳ.DAILY SERVICE & SAFETY CHECKS 1．Daily Service CAUTION！ The operator is responsible for the daily service and care of the ● truck. The daily service is a simple safety and function control as set out ● in the check list below. If you fail to carry out the daily service, the safety and reliability ●... - Page 27 tags, and warning decals are legible. (5) Check the operation of all the buttons. 2．Periodical Service Checking truck proceed periodically is duty to operate personnel. The truck does not proceed periodical check, can affect the truck's safety with the dependable, and easily cause the occurrence of the serious trouble.
- Page 28 3．Maintenance （1）Maintenance chart Pos. Interval in Days/Weeks/Months Work to carry out 1D 1W 1M 3M 6M 12M 36M Chassis ★ 1.1 Check the cover catches. Check for damage and ★ crack formation. Forks and pull rod ★ 2.1 Check for damage of forks. Check for damage of pull ★...
- Page 29 Pos. Interval in Days/Weeks/Months Work to carry out 1D 1W 1M 3M 6M 12M 36M Electrical system Clean check ★ mounting. ★ 6.2 Tighten cable connections. ★ 6.3 Check contactor points. Check contactor’s ★ movement. Check the fluid density and ★...
- Page 30 （3）Oil and grease specification Specification Application Lubricant area >15ºC <15ºC Bearing and Grease NO.3 Li-based grease, drop point:170 bushing YB-32 YC-32 Hydraulic Hydraulic oil （ISO-L-HM46） （ISO-VG46） system 85W/90 70W/75 Transmission Gears （SAE80W/90） （SAE75W） (4)Replacing list Numble Name Quantity Assembling position C51C4-40211 Front wheels 4/unit chassic...
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