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OPERATING AND MAINTENANCE MANUAL
TO BE STORED CAREFULLY BY THE USER

CONTENTS

1.

INTRODUCTION

This manual refers to:
 the following standard pressure booster sets:
GP
GPE
1
1
2
2
3
3
4
4
 to the following configured pressure booster sets: 2/3/4
pumps.
The sets were designed for civil, industrial and agricultural use.
The manual contains all the information required to safely
interact with the set over the entire product lifespan (transport,
installation, use, maintenance, dismantling). The instructions
are completed by the following documentation:
 manuals containing specific information concerning the
electric pumps;
 manual for the control panel (EP/EP-E/SP-EFC/SP-MFC)
or the control device (VASCO/E-SPD+) and the protection
panel.
Carefully read all the documents before starting up the set and
follow the instructions provided for the correct operation and
optimal efficiency of the product. For further information, or if
there are questions concerning the correct interpretation of the
instructions, contact your closest authorised reseller or service
centre, specifying the data identifying the set located on the
DATA PLATE.
This manual is intended for:
 personnel assigned by the manufacturer/distributor
to
install
the
set
maintenance, specialised and qualified personnel
transport, installation, first start-up and extraordinary
maintenance operations;
1
Based on CEI EN 82079-1: "qualified person: an individual with education,
training and/or technical experience that is relevant to the argument that permit
them to understand the risks and avoid hazards that occur while using a product."
GPS/GPES
GPJ/GPEJ
2
2
3
3
4
4
and
perform
extraordinary
 personnel assigned to operating the set, personnel
assigned to operating, cleaning and performing ordinary
maintenance;
 personnel assigned to set dismantling.
2
This manual must be kept in an area where it can be stored as
2
well as easily consulted. The company reserves the right to
2
change the supplied technical documentation, if necessary,
2
without updating previously issued documentation.
3
The instructions were prepared in compliance with Machine
3
Directive 2006/42/EC, Annex I, paragraph 1.7.4.
4
5
THE
REPRODUCTION,
5
ILLUSTRATIONS AND/OR TEXT IS PROHIBITED.
7
7
When preparing the instruction manual, the following general
8
symbols were used to point out the consequences of failure to
10
follow the instructions. PAY PARTICULAR ATTENTION TO
11
THE SAFETY INSTRUCTIONS.
20
21
ATTENTION Risk of damaging the set or the system
22
23
24
Risk of personal injury or property damage
Risk of an electrical nature
2.

IDENTIFICATION DATA

2.1.
MANUFACTURER
EBARA Pumps Europe S.p.A.
Plant management:
Via Torri di confine, 2/1 int. C - 36053 Gambellara (VI),
ITALY
Tel: 0444/706811 - Fax: 0444/405811
Registered office:
Via Campo Sportivo, 30 - 38023 Cles (TN), ITALY
Tel: 0463/660411 - Fax: 0444/405930
2.2.
DATA PLATE
See the DATA PLATE chapter.
3.

WARRANTY AND TECHNICAL SUPPORT

FAILURE TO OBSERVE THE INSTRUCTIONS PROVIDED
IN THIS INSTRUCTION MANUAL AND/OR ANY WORK ON
THE PRODUCT THAT WAS NOT PERFORMED BY OUR
SERVICE CENTRES INVALIDATES THE WARRANTY AND
RELIEVES THE MANUFACTURER FROM ANY LIABILITY
IN THE CASE OF ACCIDENTS INVOLVING PERSONNEL
OR DAMAGE TO PROPERTY AND/OR THE PRODUCT
ITSELF.
Once the product is received, check that the outside of the
packaging was not damaged and that there are no significant
dents, otherwise immediately inform the person who made the
delivery. Then, after removing the product from the packaging,
check that it was not damaged during transport; if it was
1
for
damaged, inform the reseller within 8 days of delivery. Then
check the product plate to make sure that the characteristics
stated are those you requested.
The warranty shall be voided if:
ENGLISH
EVEN
PARTIAL,
OF
THE
2

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Summary of Contents for EBARA 1GP

  • Page 1: Table Of Contents

     the following standard pressure booster sets: IDENTIFICATION DATA GPS/GPES GPJ/GPEJ 2.1. MANUFACTURER EBARA Pumps Europe S.p.A. Plant management: Via Torri di confine, 2/1 int. C – 36053 Gambellara (VI), ITALY  to the following configured pressure booster sets: 2/3/4 Tel: 0444/706811 - Fax: 0444/405811 pumps.
  • Page 2: General Safety Warnings

     disassembly or repair operations were performed by The device is not intended to be used by operators not authorised by EBARA Pumps Europe people (children included) with reduced S.p.A.; physical, sensory or mental capabilities, or lack of experience and knowledge unless they have ...
  • Page 3: Technical Data

     at a temperature compatible with that indicated in the pump to take care of small pressure losses from the system, therefore preventing the start of the main pumps pump documentation and in any case within the range 0 - (which are generally larger with a greater consumption 50°C with the use of pressure switches (EP, SP-EFC, SP- than the pilot pump);...
  • Page 4: Handling And Storage

     store the product at an ambient temperature between +5°C and +40°C (41°F and 104°F) with a relative humidity Configured Standard set of 60%. dB(A) dB(A) 1GP/1GPE/2GPS/2GPES INSTALLATION 2GP/2GPE/3GPS/3GPES 2-pump sets 2GPJ/2GPEJ Installation must be performed by specialised 3GP/3GPE/4GPS/4GPES 3-pump sets...
  • Page 5 directly to the intake (“a”) and delivery (“b”) lines of the 8.3.2. SYSTEM WITH CUSHION TYPE PRESSURE single pump. TANK  All the threaded or flanged connections must be well The system is schematically represented in the following image. sealed to prevent air infiltration. ...
  • Page 6: Electrical Connection

    auxiliaries operate with very low voltage, are easy to replace and find commercially. Each air supply unit must be connected to only one pump; there must be no connection For connecting the set to the electrical mains, refer to the between the two air supply units in the case of attached manuals and the instructions provided on the control a pressurization unit;...
  • Page 7: Maintenance

    Stuck control Check and change (the complete list of resellers and service centres can be panel breakers the breakers viewed at www.ebara.it) for the suitable extraordinary Pump not Properly prime the maintenance operations. properly primed pump and check for...
  • Page 8 performance Incorrect setting Check and set of set pressure Malfunctioning Check or change the proper parameters and restart check valve check valve (see the control pressure Incorrect stop Check and set panel user manual) parameters frequency proper value Incorrect setting Prolonged and adjustment of Correct adjustment...
  • Page 9: Disposal

    0.3-0.5 bar lower than the starting pressure of the pressure switch of the last pump (minimum pressure). Regulating range: MINIMUM MAXIMUM PUMP P DIFFERENTI PRESSURE DIFFERENTI STOP AL P SWITCH TYPE P PRESSURE [bar] [bar] [bar] In particular, this symbol on the product indicates that it cannot PY06 1.5 - 4.5 0.8 - 1.2...
  • Page 10: Attached Diagrams

    13. ATTACHED DIAGRAMS A – SHOT-PEENED SETS SET TYPE WITH SET 1 PUMP WITH VASCO CONTROL EP/EP-E/SP-EFC/SP-MFC CONTROL SET TYPE WITH SET TYPE WITH VASCO CONTROL E-SPD+ CONTROL 1- electric pumps; 2- pressure gauge; 3- pressure switches (EP/SP-EFC/SP-MFC); 4- pressure transducer (EP-E/SP-EFC/SP-MFC/VASCO/E-SPD+); 5- intake manifold (or intake connection for sets with 1 pump);...
  • Page 11 B - LIFTING 1-Pallet lifting with the lifting carriage 2-Lifting with pipes 3-Lifting with eyebolts C – MECHANICAL FASTENING 1-Feet fastening on the base 2-Fastening points for anchoring to the ground using anchors ENGLISH...
  • Page 12 D – HYDRAULIC CONNECTIONS d- G 1/2 ” air intake for fixed speed boosters 1-Group with threaded connections a-Intake line 2-Group with flanged connections b-Delivery line (optional for flanged pump suction line) 3-Group with 1 pump c-G1 pipe section E – PRIMING g-Filling cap h-Delivery isolating valves i- Intake isolating valves...
  • Page 13: Main Diagram

    G – WIRING DIAGRAMS MAIN DIAGRAM VERSION WITH CONTROL PANEL (EP/EP-E/SP-EFC/SP-MFC) POWER SUPPLY QE = Control panel = Electric pump 1(2,3,4) 1(2,3,4) = Pressure switch 1(2,3,4) (NO connection) (EP-E excluded) 1(2,3,4) = Minimum pressure switch - optional TR = Transducer (EP excluded) Notes: - for connecting the panel to the power supply line, see the attached control panel manual - The connections with dash lines are the responsibility of the installer...
  • Page 14: Power Supply

    VERSION WITH ON-BOARD PUMP INVERTER (E-SPD+ MT2200 – TT4000) POWER SUPPLY QP = Protection panel = Electric pump 1(2,3) 1(2,3) TR = Transducer = Inverter 1(2,3) 1(2,3) = Magnetic core, only for MV models 1(2,3) = Magnetic core, only for TT models 1(2,3) Notes: - for connecting the protection panel to the power supply line, see the attached panel manual...
  • Page 15 VERSION WITH ON-BOARD PUMP INVERTER (E-SPD+ TT11000) QP = Protection panel = Electric pump 1(2,3) 1(2,3) TR = Transducer = Inverter 1(2,3) 1(2,3) = Magnetic core 1(2,3) = Magnetic core 1(2,3) = Magnetic core 1(2,3) Notes: - for connecting the protection panel to the power supply line, see the attached panel manual - The connections with dash lines are the responsibility of the installer Note: Magnetic core application “A”,“B”,“C”...
  • Page 16: Star Connection

    MOTOR CONNECTION DIAGRAMS SINGLE-PHASE MOTOR CONNECTION YELLOW/GREEN MOTOR PROTECTOR IN MOTOR PROTECTOR IN TERMINAL BOX TERMINAL BOX PANEL PANEL THREE-PHASE MOTOR CONNECTION WITH CONTROL PANEL (EP/EP-E/SP-EFC/SP-MFC) TRIANGLE CONNECTION With three-phase power supply  EP-E (≥ 5.5 kW*)  EFC-T (≥ 5.5 kW*) ...
  • Page 17 SD CONNECTION With three-phase power supply  EP-SD  EFC-SD PANEL CABLE *Motor power indicated, check the type of panel (EP-T, MFC, etc.) on the plate and in the panel manual. THREE-PHASE MOTOR CONNECTION WITH ON-BOARD PUMP INVERTER (VASCO/E-SPD+) TRIANGLE CONNECTION With single-phase power supply ...
  • Page 18 PROTECTION PANEL CONNECTION WITH ON-BOARD PUMP INVERTER (VASCO/E-SPD+) H – PUMP STARTING PRESSURE SWITCH ENGLISH...
  • Page 19: Model Identification Code

    14. MODEL IDENTIFICATION CODE STANDARD PRESSURE BOOSTER SET TYPE KEY MATRIX 5-6/1,3I Variant codes for special products PN standard (10÷16) Nominal set pressure P25 PN25 P40 PN40 Only manifolds Special material conf. Hydraulic Complete (Hydraulic+base) Brass valves AISI 304 Galvanized manifold Special material AISI 316 EP/EP-E control panel...
  • Page 20: Data Plate

    15. DATA PLATE STANDARD PRESSURE BOOSTER SETS GP/GPE/GPS/GPES/GPJ/GPEJ 1-“TYPE”:Type key 2-“P/N“: Part number 3-“S/N”: Serial number CONFIGURED PRESSURE BOOSTER SETS 1-“TYPE”:Type key 2-“I/C”: Identification code 3-“P/N“: Part number 4-“S/N”: Serial number ENGLISH...
  • Page 21: Packaging Enviromental Labelling

    16. PACKAGING ENVIROMENTAL LABELLING According to the European decision 97/129/CE and the Italian act 116/2020. Description Symbol Waste collection Paper Paper filler Plastic sheet or bag Plastic Handle Stretch film Bubble wrap Strap Undifferentiated (or check Polystyrene insert the instructions of your municipality) Foam filler PE-HD,PUR...
  • Page 22: Ce Declaration Of Conformity

    EVM, EVML, EVMG, EVMS, EVMSL, EVMSG, 3M, 3LM, 3S, 3LS, 3D, 3DS, 3P, 3LP, 3DP, GS, GSD CE DECLARATION OF CONFORMITY (Translation from the original) We, EBARA PUMPS EUROPE S.p.A headquartered in Via Campo Sportivo, 30 38023 Cles (TN) ITALY, declare under our own responsibility that our "Pressure booster sets" comply with the provisions...
  • Page 23: Ukca Declaration Of Conformity

    18. UKCA DECLARATION OF CONFORMITY ENGLISH...

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