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HTP PIONEER Instructions

Direct fired water heater conversion
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DIRECT FIRED WATER HEATER CONVERSION
INSTRUCTIONS FOR PROPANE OR NATURAL GAS
(PIONEER, VERSA-FLAME, VERSA-HYDRO, PHOENIX, PHOENIX PLUS)
STOP! Follow these instructions or warranty will be void!
This conversion shall be done by a qualified service agency in accordance with these instructions, all applicable codes,
and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide may result in substantial property damage, severe personal injury, or death.
INSTALLATION MUST COMPLY WITH:
1. National Electrical Code.
2. The latest version of the National Fuel Gas Code, ANSI
Z223.1.
3. In Canada, CSA C22.1 Canadian Electrical Code Part 1, and
CGA No. B149 (latest version).
4. Local, state, provincial, and national codes, laws, regulations,
and ordinances.
ITEMS NEEDED FOR CONVERSION
INCLUDED IN KIT
(1) Transparent Conversion Tag
(1) Appliance Conversion Date Label
(1) Plastic Gas ID Tag with (2) Self-Tapping #4 x ¾"
Screws to mount to the Outer Jacket Plastic Cabinet
U.L. Approved High Temperature Metal Foil Tape
(included)
TOOLS REQUIRED (NOT INCLUDED)
Flat head screwdriver
CO tester for combustion readings
2mm and 4mm Allen keys
These instructions are for the conversion of Direct Fired Heater
Models with the Dungs Gas Valve. Please make sure that the
model you are converting has the Dungs Gas Valve. (See Figure
1 for verification.)
STEP 1: PREPARATION
Turn off all electrical power to the heater. Shut off the gas with
the manual shutoff before beginning the conversion. Make sure
that you are properly connected to the gas supply. Check the gas
piping and pressure to assure proper sizing for the heater firing
rate. It is recommended that you contact your gas supplier to
verify correct gas piping size and proper connection. It may also
be necessary to install a 100% lockup gas pressure regulator of
sufficient size to supply the correct pressure and gas flow.
Advanced Heating and Hot Water Systems
P.O. Box 429 ∙ 120 Braley Road ∙ East Freetown, MA 02717 ∙ 508-763-8071∙ Fax: 508-763-3769
Figure 1
LP-190 Rev. 9.30.24

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Summary of Contents for HTP PIONEER

  • Page 1 DIRECT FIRED WATER HEATER CONVERSION INSTRUCTIONS FOR PROPANE OR NATURAL GAS (PIONEER, VERSA-FLAME, VERSA-HYDRO, PHOENIX, PHOENIX PLUS) STOP! Follow these instructions or warranty will be void! This conversion shall be done by a qualified service agency in accordance with these instructions, all applicable codes, and requirements of the authority having jurisdiction.
  • Page 2 STEP 2: GAS VALVE ADJUSTMENT NOTE: This procedure will have to be done twice on Phoenix Plus models with top and bottom combustion systems. You can now proceed to adjust the gas by turning the throttle screw located on the top of the Dungs Gas Valve (see Figure 2). To adjust the valve, you will need a small, slotted screwdriver or a 2mm Allen key.
  • Page 3 IF YOU SMELL GAS:  Do not try to light any appliance.  Do not touch any electrical switch.  Do not use any phone in your building.  Immediately call your gas supplier from a neighbor’s phone.  Follow gas supplier’s instructions. ...
  • Page 4 To verify the combustion settings on the bottom combustion system, valve off the gas line to the top combustion system and perform the combustion verification test as described in Step 3. Adjust the bottom combustion system as necessary. After the bottom combustion system settings are verified, valve on the top combustion system and valve off the bottom combustion system.

This manual is also suitable for:

Versa-flameVersa-hydroPhoenixPhoenix plus