Related Manuals for Sungrow SBR064
Summary of Contents for Sungrow SBR064
- Page 1 User Manual High Voltage LFP Battery SBR064/096/128/160/192/224/256 SBR064-256-UEN-Ver21-202408...
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Page 2: All Rights Reserved
Software Licenses • It is prohibited to use data contained in firmware or software developed by SUNGROW, in part or in full, for commercial purposes by any means. • It is prohibited to perform reverse engineering, cracking, or any other operations that... -
Page 3: About This Manual
The reader can get additional information about other www.sungrowpower.com devices at or on the webpage of the respective component manufacturer. Validity This manual is valid for the following battery models: • SBR064 • SBR096 • SBR128 • SBR160 • SBR192 • SBR224 • SBR256 They will be referred to as "battery"... - Page 4 Symbols Important instructions contained in this manual should be followed during installation, operation and maintenance of the hybrid inverter. They will be highlighted by the following symbols. DANGER Indicates a hazard with a high level of risk that, if not avoided, will result in death or serious injury.
- Page 5 PACK:battery module...
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Page 6: Safety Instructions
Level 6 or stronger winds. SUNGROW shall not be held liable for any damage to the device due to force majeure, such as earthquakes, floods, volcanic eruptions, mudslides, lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes, and other extreme weathers. - Page 7 • SUNGROW shall not be held liable for any damage to the product caused by the negligence, intent, fault, improper operation, and other behaviors of users or third-party organizations.
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Page 8: Battery Handling Information
1 Safety Instructions DANGER Risk of explosion • Do not subject the battery to any strong force. • Do not mechanically damage the battery (pierce, deform, strip down, etc.) • Do not heat the battery or dispose of the battery in a fire. •... -
Page 9: Emergency Situations
1 Safety Instructions • Use the battery only as intended and designed. • The battery must only be installed at a suitable location. • Make sure the battery is well connected to ground before use. • Do not use the battery if it is defective, appears cracked, broken or damaged, or fails to operate. -
Page 10: Protective Equipment
1 Safety Instructions • Skin contact: Wash the affected area thoroughly with plenty of water for at least 15 minutes. If possible, remove or saturate contaminated clothing with water. Seek medical aid if the patient is distressed. • Ingestion: Induce vomiting, and seek medical aid immediately. Wipe out the contacted area with a sponge or cloth that is soaked in water until you obtain medical aid. -
Page 11: Damaged Batteries
1 Safety Instructions 1.3.3 Wet Batteries If the battery is submerged in water, do not let people access it, and then contact Sungrow or an authorized service partner for technical support. If a battery is submerged in water or flooded, first, switch off all circuit breakers in the system to cut off the power supply to the battery. -
Page 12: Product Description
Max.4 battery systems can be connected in parallel to compatible hybrid inverter. Please refer to hybrid inverter manual for the compatibility details. figure 2-1 Product overview NOTICE SBR064 is only applicable to SH3.0-6.0RS. Images are for reference only. The actual products received may differ. -
Page 13: Major Components
Nameplate The nameplate clearly indentifies the product. The nameplate must remain permanently attached to the product. You will find the following information on the nameplate: • SUNGROW logo and product model • Technical data • Product symbol DC circuit breaker Major Components Images are for reference only. -
Page 14: Terminal Description
Battery module: Single module is 3.2 kWh and used in SBR064-256 battery system. *Empty module: 1. Decorative accessory, which makes the battery height higher, and on the SBR064, which makes the switch gear fit perfectly into the modules. 2. It has the same appearance as Battery module, with a built-in conduction line and does not contain battery cells. -
Page 15: Symbols On The Product
2 Product Description Images are for reference only. The actual products received may differ. Label Description The system negative terminal, connected to the hybrid inverter negative terminal The system positive terminal, connected to the hybrid inverter positive terminal To enable the communication between the hybrid inverter and COMM the battery Grounding terminal, connected to the ground... -
Page 16: Led Indicator
2 Product Description Symbol Explanation Read the user manual before maintenance! This is a protective grounding terminal, which should be grounded securely to protect the safety of operators. 2.4 LED Indicator LED indicators include the SOC indicator and the status indicator. The status indicator is also used as the power button. - Page 17 2 Product Description Images are for reference only. The actual products received may differ. The status indicator can be used to power on the battery. Operation Definition Press and hold for less than 2 seconds To power on the battery* NOTICE *The start mode is black start, please refer to 5.2 Commissioning Procedure...
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Page 18: Unpacking And Storage
• Check the scope of delivery for completeness according to the packing list. • Check the inner contents for damage after unpacking. Contact SUNGROW or the transport company in case of any damage or incompleteness, and provide photos to facilitate services. -
Page 19: Scope Of Delivery
3 Unpacking and Storage 3.2 Scope of Delivery Item Name Quantity Base Battery module 2 - 8 Empty module* Top cover Switch gear Bracket Side cover 2 - 8 Communication connector M5*125 hex socket screw (optional) Foot M5*14 hex socket screw 14 - 24 Expansion plug set M5 screw sets... - Page 20 Store the battery within the temperature range of -10℃ to 35℃ for no more than 12 months(The start of the storage time is the production time of the battery module. The production time can be checked by Sungrow sales network such as local distributors via the Serial Numbers of the battery modules.).
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Page 21: Location Requirements
4 Mounting 4.1 Safety during Mounting WARNING This product or system must be operated by professionals! Failure to follow the safety instructions in this manual or operation of this product or system by non-professionals may cause severe personal injury or major property damage. -
Page 22: Installation Clearance Requirements
4 Mounting • Avoid direct exposure to sun, rain and snow. • The battery should be well ventilated. Ensure air circulation. 4.4 Installation Clearance Requirements • Reserve enough clearance around the battery to ensure sufficient space for heat dissipation. •... -
Page 23: Installation Tools
4 Mounting 4.5 Installation Tools Installation tools include but are not limited to the following recommended ones. If necessary, use other auxiliary tools on site. table 4-1 Tool specification Goggles Dust mask Protective gloves Insulated shoes Utility knife Marker Rubber mallet Measuring tape Torque wrench (16m... - Page 24 4 Mounting Electric screwdriver( Tube terminal Wire stripper MC4 terminal ST6.3,M4,M5,M6) crimping tool crimping tool(4–6 mm 4.6 PE Cable Preparation Additional grounding cable is prepared by customers. table 4-2 Cable requirements Type Specification Complying with 1000V and 105℃ standard 4–6 mm Prepare the cable and OT/DT terminal.
- Page 25 4 Mounting 2. Assemble the cable ends with the crimping pliers. 1: Positive crimp contact 2: Negative crimp contact 3. Lead the cable through cable gland, and insert the crimp contact into the insulator until it snaps into place. Gently pull the cable backward to ensure firm connection. Tighten the cable gland and the insulator (torque 2.5 N•m to 3 N•m).
- Page 26 4 Mounting 图 1: SUNCLIX Connector Components 1: Spring 2: Sleeve 3: Insert 4: Cable gland 1. Strip the insulation from the cable by 10mm - 15 mm. 2. Pry the connection open and pull the sleeve and the insert apart. 3.
- Page 27 4 Mounting 4. Push the insert into the sleeve and tighten the cable gland (torque 2 N·m). 4.8 Assembling the Communication Connector If the communication connector received is G2, please skip this step. Two types of communication connectors are available for the battery products. The communication connector that comes with the delivery should prevail.
- Page 28 4 Mounting 3. Insert the RJ45 plug into the front plug connector until there is an audible click, and install the rubber gasket. It is recommended that the RJ45 connector be exposed 9–11 mm outside the communication connector. 4. Tighten the swivel nut. Square-shaped Communication Connector 1.
- Page 29 4 Mounting 2. Crimp the RJ45 plug on the cable, and lead it through the cable gland and then the connector accessory. 3. Put the adapter on the RJ45 plug. Then, fit the assembly of adapter and RJ45 plug, along with the network cable, into the connector accessory.
- Page 30 4 Mounting 5. Fit the seal and the cable gland. 6. Tighten the cable gland (at a torque of 1.8–2.0 N.m). Removing the Square-shaped Communication Connector 1. Loosen the cable gland on the communication connector.
- Page 31 4 Mounting 2. Press down on the tab to push the adapter out. 3. Press down on the adapter to pull out the network cable.
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Page 32: Installing The Battery
4 Mounting 4.9 Installing the Battery Assemble the battery on a flat surface. The SBR128 mounting will be used as an example. step 1 Install the feet of the battery. Method 1 Method 2... - Page 33 4 Mounting step 2 Align the base with the wall, and keep a distance of 30 mm to 45 mm between the base and the wall. Mark the hole positions of the mounting bracket with a marker according to the required layout of holes.
- Page 34 4 Mounting step 4 Position the base maintaining the required distance from the wall. step 5 Place each battery module on top of the base. • When carrying the battery module, always be aware of its weight of 33 kg. •...
- Page 35 4 Mounting step 6 Fix the battery to the wall. The bracket is mounted on the top battery module. The mounting position can be fine-tuned through oval holes in the back. Goggles and gloves are necessary when drilling holes for protection. Shield the battery during drilling.
- Page 36 4 Mounting step 8 Connect the switch gear to the base. Ensure that the DC circuit breaker is disconnected. step 9 Fix the switch gear with the provided M5 screw or stud. When 4 or more than 4 battery modules are installed in one base, M5 screw set is required to secure the switch gear.
- Page 37 4 Mounting step 10 Connect the harness. For communication between the battery and the hybrid inverter, after connecting the communication cable to the COMM port, use the communication cable fastening tool to tighten the cable clockwise. Then conncet to the hybrid inverter using the other end of the communication cable.
- Page 38 4 Mounting NOTICE Please ensure that the MC4 cable are connected to same terminals, as shown below. step 11 Place the top cover and fix it with the screws provided. Secure the power cables and the communication cable near the battery respectively using cable ties (do not bind the power cable and communication cable together) and ensure a U-curve in the cables, as shown in the figure below.
- Page 39 4 Mounting step 12 (Optional) Install the side covers. When 4 or more than 4 battery modules are installed in one base, side covers are required. - - End...
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Page 40: Commissioning Procedure
5 Commissioning/Startup Procedure 5.1 Inspection before Commissioning Check the following items before starting the battery: • Check that the battery system has been installed completely. • Check that the appearance of the battery system is intact. • Check that the battery system output wiring harness is correctly connected to the positive and negative terminals of the battery and hybrid inverter to avoid misconnection and reverse connection. - Page 41 Execute step 2, check whether there is a fault in the battery (the indicator light is red), and obtain fault information through iSolarCloud to contact SUNGROW to repair the battery system.
- Page 42 5 Commissioning/Startup Procedure NOTICE The battery can only be connected to hybrid inverter produced by SUNGROW, as listed below: • Three-phase model: SH5.0RT, SH6.0RT, SH8.0RT, SH10RT . • Single-phase model: SH3.0RS, SH3.6RS, SH4.0RS, SH5.0RS, SH6.0RS. Pay attention the hybrid inverter firmware version should be same that is illustrated in hybrid inverter manuals.
- Page 43 2 One minute after the DC circuit breaker is disconnected, disconnect all cables between the battery and other devices. - - End Contact SUNGROW to dispose of the battery. WARNING If a combiner box is used, power off the DC and AC sides of the hybrid inverter, and disconnect DC circuit breaker of all battery systems before operating the battery system.
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Page 44: Viewing Battery Information
7 Viewing Battery information NOTICE If you want to check battery information, please complete the plant creation in iSolarCloud first. For details on how to create a plant in iSolarCloud, please refer to iSolarCloud App User Manual , which can be obtained by scanning the following QR code. - Page 45 7 Viewing Battery information Other information：Basic information about battery operating parameters。 Viewing Battery information on iSolarcloud Web 1. Log in to the iSolarCloud Web, tap Overview, the battery charging energy from PV then be displayed. 2. Tap Device information, Tap Battery,Battery parameters then be consulted。 Device information：Basic information about the battery device。...
- Page 46 8 Battery Augmentation Battery charging and discharging may take a long time. So before adding new battery modules, please finish charging and discharging the battery system on site remotely referring to brief introduction of battery augmentation on the support website to avoid the installer waiting on site.
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Page 47: Troubleshooting And Maintenance
9 Troubleshooting and Maintenance 9.1 Troubleshooting In the event of any fault occurring to the battery system, the fault information can be viewed on the iSolarCloud App. If the hybrid inverter is equipped with an LCD display, you may check the fault information on the screen. Fault codes and the corresponding troubleshooting methods are listed in the table below. - Page 48 9 Troubleshooting and Maintenance Fault Fault Code Corrective Measure Name 1. The operating temperature range of the battery system is 0 to 55℃ for charging, and -20 to 55℃ for discharging. Please check whether the ambient temperature or the battery temperature falls below this range.
- Page 49 WiNet, and battery software to the latest version. 2. If the problem is not resolved, please check whether the system configuration is correct (SUNGROW single-phase hybrid inverter used with battery system consisting of 2~6 PACKs; SUNGROW three-phase hybrid inverter used with battery system consisting of 3~8 PACKs).
- Page 50 9 Troubleshooting and Maintenance Fault Fault Code Corrective Measure Name 1. Generally, the battery will return to normal automatically; 2. If the problem is not resolved, please upgrade the battery software. 743, 744, 745 3. Please contact the installer or the manufacturer if the issue persists for a long time.
- Page 51 WiNet, and battery software to the latest version. 2. If the problem is not resolved, please check whether the system configuration is correct (SUNGROW single-phase hybrid inverter used with battery system consisting of 2~6 PACKs; SUNGROW three-phase hybrid inverter used with battery system consisting of 3~8 PACKs).
- Page 52 9 Troubleshooting and Maintenance Fault Fault Code Corrective Measure Name 1. Check whether there is a heat source near the battery system, and measure the ambient temperature. The operating temperature range of the battery system is 0 to 55℃ for charging, and -20 to 55℃ for discharging. Please check whether the ambient temperature or the battery temperature goes beyond this range.
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Page 53: Maintenance
NOTICE When adding new battery modules for capacity expansion, please contact SUNGROW and follow the instruction released by SUNGROW. Otherwise, the system performance will be affected or even cannot operate properly. Below is the recommended maintenance cycle. The actual maintenance cycle should be adjusted according to the specific installation environment of this product. - Page 54 9 Troubleshooting and Maintenance Maintenance performed once every six months Inspection item Inspection method Check the following items. In case of nonconformity, take corrective actions immediately: • Check whether there are flammable objects around the battery module. Switch gear and battery module •...
- Page 55 10 A ppendix 10.1 T echnical Data table 10-1 Technical parameters of high voltage LFP battery(SBR064 / SBR096 / SBR128 / SBR160). Parameters SBR064 SBR096 SBR128 SBR160 System Data Battery Type LiFePO4 Prismatic Cell Battery Module 3.2 kWh, 33 kg Energy (usable) 6.4 kWh...
- Page 56 * SBR064 consits of 2 battery modules and 1 empty module. ** Test conditions: 25℃,100% depth of discharge (DOD), 0.2C charge & discharge. *** The maximum charging/discharging current of SBR064 is 20A when used with SHRT series inverter. table 10-2 Technical parameters of high voltage LFP battery(SBR192 / SBR224 / SBR256).
- Page 57 2000 m Cooling method Natural convection Please consult the local Warranty SUNGROW service team Up to 4 units in parallel（need Expansion adaptation extra Combiner box） ** Test conditions: 25℃,100% depth of discharge (DOD), 0.2C charge & discharge. 10.2 F AQs 10.2.1 ...
- Page 58 10 Appendix 2. If the problem persists, try charging the battery by enabling force mode. If the battery can be charged now, please contact the hybrid inverter installer or manufacturer. 3. Check if the current battery SOC is the same as the set SOC upper limit of the hybrid inverter.
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Page 59: Quality Assurance
Conditions • After replacement, unqualified products shall be processed by SUNGROW. • The customer shall give SUNGROW a reasonable period to repair the faulty device. Exclusion of Liability In the following circumstances, SUNGROW has the right to refuse to honor the quality guarantee: •... -
Page 60: Contact Information
• The fault or damage is caused by installation, repairs, modification, or disassembly performed by a service provider or personnel not from SUNGROW. • The fault or damage is caused by the use of non-standard or non-SUNGROW components or software. - Page 61 Sungrow Power Supply Co., Ltd. www.sungrowpower.com...
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