Zoomlion ZT88J-V Operation And Safety Manual
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Zoomlion ZT88J-V Operation And Safety Manual

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Operation and Safety Manual
Operation and Safety Manual
ZT88J-V
Operation and Safety Manual
Apr 2024 Version A

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Summary of Contents for Zoomlion ZT88J-V

  • Page 1 Operation and Safety Manual Operation and Safety Manual ZT88J-V Operation and Safety Manual Apr 2024 Version A...
  • Page 3 If there is any change, we will not give further notice. We hope that all users will understand. Thank you very much for your trust and support to Zoomlion products, and sincerely wish you all the best. Zoomlion Intelligent Access Machinery Co., Ltd.
  • Page 4 This manual has the following safety precaution icons: Failure to comply with the safety precautions listed in this manual could result in personal injury or death. Failure to comply with the safety precautions listed in this manual could result in potential personal injury or death. Failure to comply with the safety precautions listed in this manual could result in potential mild personal injury.

  • Page 5: Table Of Contents

    Foreword ............................ I Safety Precaution Icons ......................II Contents ..........................III SECTION 1 SAFETY PRECAUTIONS ................1-1 1.1 General ..........................1-1 1.2 Pre-operation Caution ...................... 1-2 1.3 Hazard Classification ....................... 1-2 1.4 Intended Use ........................1-2 1.5 Safety Alert Symbols and Maintenance ................1-2 1.6 Safety Operation ......................
  • Page 6 Contents SECTION 4 OPERATION INSTRUCTION ................. 4-1 4.1 General ..........................4-1 4.2 Machine Operation ......................4-1 4.2.1 Engine operation .................... 4-1 4.2.2 Drive operation ....................4-3 4.2.3 Platform leveling.................... 4-5 4.2.4 Platform rotation .................... 4-5 4.2.5 Turntable slewing ................... 4-5 4.2.6 Raising and lowering the main boom ............
  • Page 7 5.4.3 Drive hub ..................... 5-11 5.4.4 High pressure filter ..................5-11 5.4.5 Oil filling filter ..................... 5-12 5.4.6 Engine oil and filter ..................5-13 5.4.7 Fuel filter ..................... 5-14 5.4.8 Air filter ....................... 5-15 5.4.9 Engine coolant ..................... 5-15 5.4.10 DPF filter element ..................5-16 5.4.11 DPF parking regeneration ................

  • Page 11: Section 1 Safety Precautions

    1.1 General To Owners/Users/Operators: Zoomlion appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. The following requirements need to be adhere to for the purpose of safety operating.

  • Page 12: Hazard Classification

    Read, understand and obey all applicable governmental regulations. The operator is properly trained to safely operate the machine. 1.3 Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol-used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 13 Read operational Read service manual Fire hazard No smoking Explosion hazard manual Electrocution Maintain required Burn hazard Prohibit Step on Avoid contact hazard clearance Electrocution Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard hazard Lanyard anchorage Wheel load Wind speed Maximum capacity Tie-down point points Maintain safety...

  • Page 14: Lifting

    No smoking. Tire Runaway hazard Explosion hazard No flame Fall hazards disassembly Stop engine Trained and authorized Crushing hazard Prohibit lifting Lifting point Avoid contact personnel operate the machine only Recovery procedure if tilt alarm sounds while elevated Platform uphill: Platform downhill: 1.

  • Page 15: Safety Operation

    1.6 Safety Operation 1.6.1 Operator safety Personal Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. If PFPE is required in the workplace or in the rules of use, the following rules apply. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.
  • Page 16 Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Tip-over hazard Occupants, equipment and materials shall not exceed the maximum platform capacity. Table 1-2 Rated Load Maximum platform Maximum platform capacity Maximum Maximum...
  • Page 17 Do not use the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope. If the tilt alarm sounds when the platform is raised, use extreme caution. Identify the condition of the boom on the slope as shown below.
  • Page 18 Table 1-3 Beaufort scale Beaufort scale Wind speed (m/s) Wind speed (mph) Instruction 0 0-0.2 0.0-0.45 Calm 0.3-1.5 0.67-3.36 Light air 1.6-3.3 3.58-7.38 Light breeze 3.4-5.4 7.61-12.08 Gentle breeze 5.5-7.9 12.3-17.67 Moderate breeze 8.0-10.7 17.9-23.94 Fresh breeze 10.8-13.8 24.16-30.87 Strong breeze 13.9-17.1 31.09-38.25 Moderate gale...
  • Page 19 Do not use the platform controls to free a platform that is caught, snagged, or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls. m) Do not modify or alter an aerial work platform without prior written permission from the manufacture.
  • Page 20 Do not transport tools and materials unless they are evenly distributed and can be safely handled by person(s) in the platform. Do not use the machine on a moving or mobile surface or vehicle. Be sure the tires are in good condition and the lug nuts tightened, besides the tightening torque should be 400N/m.
  • Page 21 Do not climb down from the platform when raised. Keep the platform floor clear of debris. Use extreme care while entering or exiting the platform. Do not enter or exit the platform unless the machine is in the stowed position. Enter or exit the platform through the gate only.
  • Page 22 Be aware of crushing hazards when grasping the platform guard rail. Be aware of the boom position and tail swing when rotating the turntable. Operators must comply with employer, job site, and governmental rules regarding use of personal protective equipment. Do not lower the boom unless the area below is clear of personnel and obstructions.
  • Page 23 Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the appropriate Zoomlion service manual. Be sure all decals are in place and legible.
  • Page 24 Component Damaged Hazard Do not charge the battery with a charger greater than 12V. Do not use the machine as a ground for welding. Do not charge with unmatched power. Do not use the machine where there may be a strong magnetic field. Battery Safety Burn hazard Batteries contain acid.

  • Page 27: Section 2 Machine Components And Controls

    SECTION 2 MACHINE COMPONENTS AND CONTROLS 2.1 Machine Components Figure 2-1 Components Table 2-1 Component Instruction Item Item Footswitch Turntable assembly Manual storage container Boom assembly Lanyard anchorage points Linkage Sliding rail Slew mechanism Work platform assembly Chassis assembly Swing gate Hood assembly Ground control console Platform console...

  • Page 28: Machine Controls And Indicators

    2.2 Machine controls and indicators The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. 2.2.1 Ground control console Boom lift, boom extend/retract, turntable swing, jib lift, platform leveling, platform rotating device and auxiliary control device both equip with spring so that they will back to neutral when releasing.
  • Page 29 Table 2-2 Ground Control Panel Instruction Item Turntable rotation switch Main boom lift switch Main boom telescope switch Display Platform rotate switch Platform leveling switch Jib lift switch Parking regeneration switch Parking regeneration switch (Selective assembly of some product models) Prohibit regeneration switch (Selective assembly of some product models) Charging indicator Engine start/Auxiliary power/Function enable switch...
  • Page 30 is lowered. Incorrect use could cause the load/occupants to shift of fail. Failure to do so could result in death or serious injury. Platform leveling switch Provide platform leveling controls. This switch is use to adjust platform level in situations. Jib lift switch Provide raising and lowering of the jib.

  • Page 31: Ground Control Indicator Panel

    platform mode and ground mode shut off at the same time. To use auxiliary power, operate a single action only. (Compound operation is beyond the capability of auxiliary pump motor). 13) Engine start/Auxiliary power/Function enable switch To start the engine, turn the switch to “UP” position. If auxiliary power is needed, turn the switch to "UP"...
  • Page 32 No.1 shows the area f indicators; No.2 indicates the dynamic parameters monitoring area; and No.3 is the area of navigation bar. 1) When certain status appears, status indicator lights up; when the status disappears, turntable indicator off. 2) Machine parameters display in dynamic parameter monitoring bar in real time, you can find engine speed and frame status in this area.

  • Page 33: Platform Control Console

    2.2.3 Platform Control Console Avoid serious injury. Do not operate machine if any control levers or toggle switches controlling platform movement do not return to the off or neutral position when released. Figure 2-7 Platform Control Panel (The switch number corresponding to the existing function has been identified.) Table 2-3 Platform control panel instruction Item Engine start/Auxiliary power switch...
  • Page 34 Engine start/Auxiliary power switch To start the engine, turn the switch to Up position. To use auxiliary power, turn the switch to "Down" to start auxiliary pump. The function of the auxiliary pump is to provide sufficient oil flow to power-up the basic functions in the event of a main pump or power system failure.
  • Page 35 Only use the platform leveling function for slight leveling of the platform. Incorrect use could cause the load/occupants to shift or fall. Failure to do so could result in serious injury. Platform leveling switch Provide platform leveling controls. This switch is use to adjust platform level in situations.

  • Page 36: Platform Control Indicator Panel

    11) Jib lift switch Provide raising and lowering of the jib. 12) Main boom telescope switch Provide extension and retraction of the main boom. 13) Drive/Steer controller Provides drive/steer controls. Push forward to drive forward, and pull backward to drive backward. Steering is accomplished via a thumb-activated rocker switch on the end of the steer handle.
  • Page 37 Table 2-4 Platform Indicator Panel Instruction Item Leveling system fault indicator Platform overload indicator Wire rope loosen indicator Tilt Alarm Warning Light Main boom system fault indicator Creep Speed Indicator Pedal switch indicator System fault indicator Glow plug indicator Soft touch indicator Drive direction confirm indicator Low fuel indicator Limited position indicator...
  • Page 38 Tilt Alarm Warning Light This illuminator indicates that the chassis is on a slope. An alarm will also sound when the chassis is on an excessive slope (over 4.5°). If tilt alarm sounds in stowed position, creep mode is automatically activated.
  • Page 39 If a function is not selected within seven seconds, or if a seven second lapse between ending on function and beginning the next function, the enable light will go out and the foot switch must be released and depressed again to enable the controls.

  • Page 40: Safety Device

    2.2.5 Safety device Anti-crushing device is mounted in handrail near platform console, and it is used to prevent crushing when machine moving. Figure 2-9 Safety device When the machine is moving, the operator might be pressed forward or downward to trigger the anti- crushing device, the machine will stop moving and moving in the opposite direction for seconds to avoid body injury.

  • Page 43: Section 3 Machine Inspection

    SECTION 3 MACHINE INSPECTION 3.1 General An operator must not operate the machine, only if: He has learned and practiced the principles of safe machine operation contained in this operational manual. Only use the machine as it was intended. Know and understand the pre-operation inspection before going on to the next section. Implement functional test before operating the machine at all times.
  • Page 44 Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section. Check for engine oil leaks and proper oil level. And oil if needed. Se Maintenance section. Check for engine coolant leaks proper liquid level. And coolant if needed. See Maintenance section. Check the following components or areas for damage, improperly installed, or missing parts and unauthorized modifications: Electrical components, wiring, and electrical cables.

  • Page 45: Function Test

    3.2 Function Test 3.2.1 Function test principle The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service.

  • Page 46: Platform Function Check

    Attempt to activate each boom and platform function button; Check test result: No boom and platform functions should operate; In ground control mode, start the engine; Push and hold the Function Enable Button and maintain the enabled state; Attempt to activate each function button. Check test result: All functions should operate when function enable switch activated.
  • Page 47 Do not press down the foot switch; Attempt to start the engine; Check test result: the engine starts. Start the engine in platform mode. Do not press down the foot switch; Attempt to activate each function button. Check test result: All functions cannot run. 10) Start the engine in platform mode.
  • Page 48 In platform control mode, start the engine; Press down the foot switch and hold; Move the drive control handle. Release the drive control handle. Check test result: The machine should turn in the direction that the control handle operates. Release the drive handle, the drive function is disabled. Test the Drive Enable System In platform control mode, start the engine;...

  • Page 49: Workplace Inspection

    Note: the angle between the boom and the horizontal ground is less than 7°, the extension length is less than 1 meter. Test drive tilt protection. Press down the foot switch and hold. Drive the machine till the chassis angle reaches 4.5° when the main boom is fully retracted (forward to backward).

  • Page 50: Workplace Inspection Principle

    Implement functional test before operating the machine at all times. Inspect job site. Know and understand the workplace inspection before going on to the next section. Only use the machine as it was intended. 3.3.1 Workplace inspection principle The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation.

  • Page 51: Decal Inspection

    3.4 Decal Inspection Figure 3-1 Decal Position...
  • Page 52 Figure 3-1 Decal Position (continuous) 3-10...
  • Page 53 Figure 3-1 Decal Position (continuous) Use the pictures on next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. 3-11...
  • Page 54 Table 3-1 Decals Numbers are corresponded to the decal (not all decal are pasted on the machine) Code/description Decal 00773407000201061 Label－add oil as Operation Manual required 00773407000401071 Hazard- Electrocution hazards 00773407000401081 Label- Ground controls instruction 00773407010401031 Handrail position 00773407000401151 Caution- Cut off battery 00773407000401511 Caution- Cold Starting 00773407000401171...
  • Page 55 Table 3-1 Label (cont.) Code/description Label 00773407000201181 Label- Prohibit step on 00773407000401191 Hazard- Crushing hazard 00773407000401201 Caution- Prohibit lanyard 00773407000401211 Hazard- Crushing hazard 00773407000201491 Label- Max oil level 00773407000401231 Warn- Foot switch malfunction 00773407000201241 Label- Prohibit lifting 3-13...
  • Page 56 Table 3-1 Label (cont.) Code/description Label 00773407000401251 Label- Plug stop pin when transporting 02551707011601020 Danger – ZT88J-V hood 00773407000401271 Warn- Prohibit high pressure water-beaktest 00771407000401151 Label- Diesel oil tank 00773407000401321 Hazard- Crushing hazard 00773407000401561 Hazard- Tip-over hazard III 00773407000401371 Hazard- Explosion hazard I...
  • Page 57 Table 3-1 Label (cont.) Code/description Label 00773407000401381 Hazard- Explosion hazard II 00773407000401391 Caution-Preserve the manual 02551707011601030 ZT88J-V platform assembly 00773407000201411 Label- Lanyard anchorage point 00773407000201421 Label－tie down 00773407000201431 Label－hoisting 00773407000401221 Platform- platform indicators 3-15...
  • Page 58 Table 3-1 Label (cont.) Code/description Label 00773407010401021 Danger- Ground control instruction 00773407000401471 Hazard- Burn hazards 00773407000201481 Decal- Low oil level 00771107000401061 Label–wheel load 00771407031601040 Danger–Overturning hazard Ⅴ 02551707000401040 Lifting instruction when transporting 00771407000401161 Label- Hydraulic oil tank 3-16...
  • Page 59 Table 3-1 Label (cont.) Code/description Label 00773407000401141 Label－platform console 00771407000201080 Label–blue arrow 00771407000201090 Label–yellow arrow 00771407000201100 Label–yellow triangle 00771407000201110 Label–blue triangle 00771407000201120 Label－ZOOMLION 00771407000201130 Label－ZOOMLION 3-17...
  • Page 60 Table 3-1 Label (cont.) Code/description Label 02551707011601050 Label－ZT88J-V 00773407000201010 Label－ZOOMLION 1109900961 Warning Tape 02551707000401070 Caution–turntable 02551707000401080 Label–diesel tank 00771407030401120 Danger- Unauthorized disassembly and assembly is prohibited 00771407030401150 No unauthorized operation 3-18...
  • Page 61 Table 3-1 Label (cont.) Code/description Label 00771407030401130 No unauthorized disassembling (writing) 00771407030201140 No unauthorized disassembling (diagram) 00764307000401170 The rotating support is regularly injected with grease 00764307000401190 Regular grease injection 00771407000401201 Fuel is added as National IV emission standard required 00771407000401211 Warning –...
  • Page 62 Table 3-1 Decal (cont.) Code/ Description Decal 00771407000401340 Emission control diagnostic system 00771407000401350 Precaution National IV panel indicator 00771407000201250 Label-Noise level 00771407000401191 QR code 00775607000401321 Non-insulated Decal 02551507010401050 Regenerative high temperature warning 3-20...
  • Page 65 SECTION 4 OPERATION INSTRUCTION 4.1 General An operator must not operate the machine, only if: He has learned and practiced the principles of safe machine operation contained in this operational manual. Avoid hazardous situations. Perform a pre-operation inspection at all times. Implement functional test before operating the machine at all times.
  • Page 66 If an engine malfunction causes an unscheduled shutdown, determine the cause and correct it before restarting the engine. Consult ZOOMLION customer service to know more about the operation under abnormal conditions. 4.2.1.1 Engine Start Machines with diesel engines. After turning on ignition, operation must wait until glow plug indicator light goes out before cranking engine.
  • Page 67 4.2.1.2 Engine Shut Down Remove all load and allow engine to operate at low speed for 3-5 minutes; this allows further reduction of internal engine temperature. Push Power/Emergency Stop switch; Turn Platform/Ground Select switch to Off. Refer to Engine Manufacturer's manual for detailed information. 4.2.2 Drive Operation Traveling is limited by two factors: Gradeability, which is the percent of grade of the incline the machine can climb.
  • Page 68 4.2.2.1 Traveling Forward and Reverse At Platform Controls, pull out Emergency Stop switch, start the engine, and activate footswitch. Position DRIVE/STEER control to “FORWARD” OR “REVERSE” hold for duration of forward or reverse travel desired. Note: the machine is equipped with travelling direction indicator lights. This indicator on the platform control box lights up to indicate that the main boom has exceeded the position between the two non-steer wheels and the drive function has been turned off.
  • Page 69 Before platform level adjustment, identify the position of the platform. To Level Up or Down–Position the platform/Level control switch Up or Downand hold until the platform is level. 4.2.4 Platform Rotation To rotate the platform to the left or right, use the Platform Rotate control switch to select the direction and hold until desired position is reached.
  • Page 70 4.2.7 Telescoping the main boom Move the telescoping switch to EXTEND or RETRACT position, the main boom could extend or retract. 4.2.8 Raising and Lowering the Jib To raise or lower the Jib, position the Jib Lift to Up or Down until the desired height is reached.
  • Page 71 The transport vehicle must be secured to prevent rolling while the machine is being loaded. Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. ZOOMLION lifts are very heavy relative to their size. See the serial label for the machine weight.
  • Page 72 Be sure the machine is on a level surface or secured before releasing the brake. Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section. If the slope of the transport vehicle bed exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described in the brake release operation.
  • Page 73 Figure 4-1 Lifting and Securing Instructions 4.3.4 Securing the platform Be sure the boom and the platform are in stowed position. Use the straps between the platform rotator (see Figure below) and platform base to secure the platform. Do not use excessive downward force when securing the boom section. Figure 4-2 Securing the Platform Use a cable tie or rope to secure the slider to the upper square tube of the work platform to prevent the slider from bumping during transportation.
  • Page 77 Disposal of materials should be according to the regulations of government and relevant environmental protection administration. Use only ZOOMLION approved replacement parts. ZOOMLION assumes no responsibility for hazards occurred to equipment and personnel caused by the use of unauthorized parts.

  • Page 78: Maintenance Hazards

    Drive motor/motor. Wear pads. Tires and wheels. Limit switches and horn. Alarm and indicator (if equipped). Nuts, bolts and other fasteners. Brake release unit. 5.1.3 Maintenance hazards Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs.

  • Page 79: Hydraulic System Maintenance

    5.2 Power and Hydraulic system maintenance 5.2.1 Check the engine oil level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine’s cooling capability and damage engine components. Check the oil level every day to ensure that the oil level is between the max scale and the min scale. Select different types of oil according to the ambient temperature and engine configuration (see Table 5- Note: check the oil level with the engine off.

  • Page 80: Check Engine Coolant Level

    Table 5-2 Fuel Requirement Type Environmental Temperature -50# Stage IV (China) Diesel （-44 ~ -29）℃ -35# Stage IV (China) Diesel （-29 ~ -14）℃ -20# Stage IV (China) Diesel （-14 ~ -5）℃ -10# Stage IV (China) Diesel （-5 ~ 4）℃ 0# Stage IV (China) Diesel （4 ~ 8）℃...

  • Page 81: Check Hydraulic Oil

    Note: DO NOT mix oils of different brands or types, as they contain different additives which may cause negative effects. If mixing of hydraulic oils is unavoidable, permission must be obtained from the hydraulic oil manufacturer. After-sales service of ZOOMLION does not cover machine malfunction...
  • Page 82 caused by hydraulic oil mixing. Table 5-4 Technical Parameters of Hydraulic Oil Great Wa ll 4632 gr Mobil Kunlun 10 Technica Mobil ease non-f Mobil D Mobil Caltex Caltex aviation Great Great DTE 10 lammable Aware H TE 10 DTE 10 Rando Rando hydraulic...

  • Page 83: Battery Maintenance

    service life of oil seals and other rubber components, and the oil also evaporates and oxidizes. Pre-delivery of the machine, specific model of hydraulic oil shall be added as required by customer. If machine operating environment temperature is beyond the temperature limit of the hydraulic oil, different hydraulic oil suited to the actual conditions shall be used in time.

  • Page 84: Regular Maintenance

    Electrocution hazard Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and jewelry. Body Injury Hazard Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Note: the battery should be fully charged before this inspection.

  • Page 85: Swing Drive

    5.4.1 Swing drive Figure 5-3 Swing drive Lube Point(s) –Replaceable Filter. Capacity –As required. Lube Point(s) –Changcheng 7408B-1 Gear Grease. Interval –Every 3 months or 150 hours. Comment –Apply grease and rotate in 90 degree intervals until bearing is completely lubricated. DO NOT over-lubricate the bearings, otherwise it will cause damage to outside seal of casing.
  • Page 86 Hydraulic Return Filter Figure 5-4 Hydraulic return filter Maintenance Point(s) –Replaceable Element. Interval –Change after first 50 hrs and every 6 months or 1,000 hrs, whichever comes first. Hydraulic Tank Breather Figure 5-5 Hydraulic Tank Breather Maintenance Point(s) –Tank Breather. Interval –Change after first 50 hrs and every 3 months or 500 hrs thereafter, whichever comes first.

  • Page 87: Drive Hub

    5.4.3 Drive hub Omni Infinity Figure 5-6 Travel Reducer Lube Point(s) –Level/Fill Plug. Capacity –About 1.5L. Gear oil type-GL-5 80W90 Industrial Gear Oil for Close Motor. Interval –Check level every 3 months or 150 hours of operation; change once a year or 2,000 hours of operation, whichever comes first.
  • Page 88 5.4.5 Refill filter Figure 5-8 Refill filter Maintenance point – replace filter element replace it after 50 hrs of operation, thereafter every 6 months or 1,000 hours of Interval - operation, whichever comes first. 5-12...

  • Page 89: Engine Oil And Filter

    5.4.6 Engine oil and filter CUMMINS QSF 2.8T3TC72 WEICHAI WP2.3NG75E441 KUBOTA V2607-CR-TI-EW02 Figure 5-9 Engine oil port Maintenance point – replace engine oil. Recommend capacity – CUMMINS QSF 2.8T3TC72 about 9.5L, WEICHAI WP2.3NG75E411 about 11L, and KUBOTA V2607-CR-TI-EW02, about 10L. Interval –...

  • Page 90: Fuel Filter

    5.4.7 Fuel filter a） First class fuel filter CUMMINS QSF 2.8T3TC72 KUBOTA V2607-CR-TI-EW02 WEICHAI WP2.3NG75E411 Figure 5-11 First class fuel filter Maintenance point – replace filter element. Interval – Check drainage daily, then service it every half year or 500hrs ofoperation, whichever comes first.

  • Page 91: Air Filter

    5.4.8 Air filter ① Main body ② Lid ③ Safety filter ④ Main filter element ⑤ Dust valve Figure 5-13 Air filter Maintenance Point(s) –Replaceable Element. Interval –Every 6 months or 500 hours of operation or as indicated by the condition indicator. Operation method: Check the dust exhaust valve every day to discharge large particles in the dust proof valve.

  • Page 92: Dpf Filter Element

    Interval –Check oil level daily, change every 2000 hours or once a year (whichever come first). Antifreeze is toxic. If it contacts with human body, please rinse immediately with clean water. Different brands of antifreeze should not be mixed. ） WEICHAI WP2.3NG75E441/KUBOTA V2607-CR-TI-EW02 5.4.10 DPF filter element（for KUBOTA V2607-CR-TI-EW02...

  • Page 93: Driving Regeneration

    Figure 5-17 DPF regeneration prohibition button and regeneration button Maintenance point: DPF parking regeneration. Interval: Whenever the regeneration request light is on. Operation method: Park the vehicle where there is no risk of fire. After starting the engine, the engine will automatically enter the regeneration process by flipping the regeneration switch upwards.

  • Page 94: Indicator Instruction

    KUBOTA V2607-CR-TI-EW02： When using equipment, the engine ECU automatically determines the carbon load of DPF and detects the exhaust temperature. When both reach the regeneration conditions, the equipment automatically enters the regeneration (that is driving regeneration) during the working process, and the engine working speed will not change.
  • Page 95 cannot be carried out. Please close it in time under safe conditions. Driver alarm system – Yellow On—— If the equipment has an emissions fault, the primary limiting system will be activated after 36h, reducing engine power. Please deal with the fault in time. Driver alarm system-Red On——...
  • Page 96 should be in the non-flammable and explosive area. DPF regeneration prohibiting indicator- Red On—— The regeneration prohibition switch is open, and the regeneration of driving and parking cannot be carried out. Please close it in time under safe conditions. (When the regenerative forbidden switch is turned on, reminds on lower control display will pop up after power-on.

  • Page 97: Common Filter Element

    5.4.14 Common filter element Table 5-5 Common fliter element list Zoomlion Filter element Parts No. Engine code 5266016 1009900947 CUMMINSQSF2.8t3TC72 Engine oil filter HH164-32430 1991100323 KUBOTA V2607-CR-TI-EW02 element 1000491060 1009806741 WEICHAI WP2.3NG75E441 FS20019 1000400458 CUMMINSQSF2.8t3TC72 First grade fuel 1E786-43060 1010601709...

  • Page 98: Engine Cold Start

    5.5 Engine cold start When the ambient temperature is lower than 10°C, the equipment needs to be preheated when starting up. a）When the ambient temperature is lower than 10°C, after the whole vehicle is powered on, the engine will automatically open the glow plug for preheating, and the working time is about 8s. If the engine fails within 8s, power on the device twice or three times.

  • Page 99: Fuel System Exhaust

    ZOOMLION recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the ZOOMLION Parts Manual for the part number of the approved tires for a particular machine model. If not using a ZOOMLION approved replacement tire, we recommend that replacement tires have the following characteristics: Equal or greater ply/load rating and size of original.

  • Page 100: Wheel And Tire Replacement

    Approved for the application by the tire manufacturer (including inflation pressure and maximum tire load). Unless specifically approved by ZOOMLION do not replace a foam filled or ballast filled tire assembly with a pneumatic tire. When selecting and installing a replacement tire, ensure that all tires are inflated to the pressure recommended by ZOOMLION.
  • Page 101 Figure 5-14 Hub bolt The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque. Table 5-7 Wheel Torque Table Torque Sequence 1st Stage 2nd Stage 3rd Stage 130 Nm/95.7ft·lbs 270 Nm/198.8ft·lbs 540 Nm/397.6ft·lbs Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal.

  • Page 105: Section 6 Storage And Ex-Factory Test

    SECTION 6 STORAGE AND EX-FACTORY TEST 6.1 Storage Conditions Ambient temperature for machine storage and transportation should be between -20℃/-4℉ and 40℃ /104℉, with relative humidity not greater than 85% and 100% only for short-term. 6.2 Ex-factory Test Items Machine must complete testing items in the following table before delivery: Table 6-1 Testing Items Before Delivery Tests Items Load Testing...

  • Page 109: Section 7 Technical Parameter

    SECTION 7 TECHNICAL PARAMETER Table 7-1 Technical parameter ZT26J-V Model ZT88J-V Work Height 28.7 m 94 ft 2 in Platform Height 26.7 m 87 ft 7 in Horizontal Outreach 22.1 m 75 ft 6 in Overall Length (Stowed) 11910 mm...
  • Page 110 Figure 7-1 ZT88J-V Range of Motion...
  • Page 111 Figure 7-2 ZT88J-V Dimension (stowed) 7- 3...
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