Zoomlion ZT88J-V Manuals

Manuals and User Guides for Zoomlion ZT88J-V. We have 2 Zoomlion ZT88J-V manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

Zoomlion ZT88J-V Service And Maintenance Manual (190 pages)

Mobile elevated work platform

Brand: Zoomlion | Category: Boom Lifts | Size: 11 MB

Foreword
3
Table of Contents
5
Content
6
Section 1 Maintenance Safety Instruction
13
Maintenance Personnel Duties, Requirements and Safety Equipment
13
Duties
13
Basic Requirements
13
Personnel Safety Equipment
13
Maintenance Precautions
14
Precautions
14
Precautions in Maintenance
15
Section 2 Technical Parameters
23
Performance
23
Specification and Performance
23
Capacity
24
Engine
24
Battery
25
Tire
25
Functional Speed
25
Operating Procedure When Testing Speed
25
Test Cautions
26
Torque Requirements
26
Lubrication
27
Hydraulic Oil
27
Pressure Setting
27
Section 3 General Introduction
31
Machine Preparation, Inspection and Maintenance
31
General Introduction
31
Preparation, Inspection and Maintenance
31
Pre-Delivery and Daily Inspections
31
Machine Annual Inspection
31
Preventive Maintenance
32
Maintenance and Instruction
32
General Description
32
Safety and Operating Standards
32
Cleaning
33
Component Disassembly and Installation
33
Component Disassembly and Reinstallation
33
Pressure-Fit Parts
33
Bearings
33
Washer
34
Bolt and Torque Applications
34
Hydraulic Line and Electric Wiring
34
Hydraulic System
34
Lubrication
34
Battery
34
Lubrication and Maintenance
34
Lubrication and Information
35
Hydraulic System
35
Hydraulic Oil
35
Lubrication Spec
37
Cylinder Drift Test
37
Platform Drift
37
Cylinder Drift
38
Pin and Bearing Inspection Instructions
38
Fiber Bearing
38
Welding on the Device
39
Please Perform the Following Operations When Welding on the Device
39
Do Not Perform the Following Operations When Welding on the Device
39
Engine Electrical System Maintenance
40
Section 4 Chassis and Turntable
49
Tire and Wheel
49
Tire Inflation
49
Tire Damage
49
Tire Replacement
50
Wheel Replacement
50
Wheel Installation
50
Swing Axle Exhaust and Locking Test
51
Floating Cylinder Exhaust
51
Swing Axle Lock Test
52
Chassis Angle Sensor System
52
Auxiliary Power System
53
Oscillating Axle System
53
Traveling Drive System
54
Travel Reducer
56
Disassembly
56
Installation
57
Disassembly
57
Installation
58
Rotary Motor
58
Rotary Reducer
59
Check and Maintenance
59
Gear Oil Replacement
59
Slewing Bearing
60
Slewing Bearing Lubrication
60
Check and Maintenance
60
Disassembly
61
Slewing Gear Clearance Adjustment
61
Generator
62
Check and Maintenance
62
Carbon Brush and Slip Ring Maintenance
64
Engine System
65
Fuel System
68
Lubrication System
71
Control System
73
Section 5 Boom and Platform
111
Platform and Jib
111
Anti-Crushing Device
111
Load Cell
112
Rotary Actuator
113
Jib Lifting Cylinder
114
Boom Assembly
115
Cable
115
Leveling Cylinder
116
Lifting Cylinder
117
Link
122
Boom Disassembly
124
Wire Rope Pulley
130
Load Cell Check
132
Platform Leveling Sensor Check
133
Boom Tilt Sensor Check
133
Calibration of Boom Length Sensor
133
Check of Wire Rope Damage Indication System
134
Drive Speed Limit Check
134
Section 6 Electrical System Maintenance
139
General Introduction
139
Multimeter Basic Operation
139
Grounding
139
Backside Detection
139
Minimum Value/Maximum Value
139
Polarity
139
Range
140
Voltage Measurement
140
Resistance Measurement
140
Conduction Test
141
Current Measurement
141
DEUTSCH Connector
142
DT/DTP Series Connector Assembly
142
DT/DTP Series Connector Disassembly
142
HD30/HDP20 Series Connector Assembly
143
HD30/HDP20 Series Connector Removal
144
Control System
144
Electrical Components Position
146
Display Function and Operation
149
Data Monitoring and Info Query
151
Parameters Management and Password Tool
154
Sensor Calibration
158
Fault Analysis and Solution
165
Fault Code
168
Electrical Schematics
174
Section 7 Hydraulic System Maintenance
181
Hydraulic System Safety
183
Hydraulic System Cleaning and Lubrication
183
Hydrulic System Piping
183
Hydraulic Oil Replacement
183
Hydraulic Components
185
Function of Hydraulic Components
186
Pressure Design Value under Rated Load
186
Hydraulic Schematics
187

Zoomlion ZT88J-V Operation And Safety Manual (112 pages)

Brand: Zoomlion | Category: Construction Equipment | Size: 10 MB

Table of Contents
5
Section 1 Safety Precautions
11
General
11
Pre-Operation Caution
11
Hazard Classification
12
Intended Use
12
Safety Alert Symbols and Maintenance
12
- Lifting
  14
Safety Operation
15
- Operator Safety
  15
- Workplace Safety
  15
Section 2 Machine Components and Controls
27
Machine Components
27
Machine Controls and Indicators
28
- Ground Control Console
  28
- Ground Control Indicator Panel
  31
- Platform Control Console
  33
- Platform Control Indicator Panel
  36
- Safety Device
  40
Section 3 MACHINE INSPECTION
43
General
43
- Pre-Start Inspection Principle
  43
- Pre-Start Inspection
  43
Function Test
45
- Function Test Principle
  45
- Ground Function Check
  45
- Platform Function Check
  46
Workplace Inspection
49
- Workplace Inspection Principle
  50
- Workplace Inspection
  50
Decal Inspection
51
- Maintenance Hazards
  78
- Body Injury Hazard
  78
Hydraulic System Maintenance
79
- Check Engine Oil Level
  79
- Diesel Requirement
  79
- Check Engine Coolant Level
  80
- Check Hydraulic Oil
  81
Battery Maintenance
83
Regular Maintenance
84
- Swing Drive
  85
- Hydraulic Reservoir
  85
- Drive Hub
  87
- High Pressure Filter
  87
- Engine Oil and Filter
  89
- Fuel Filter
  90
- Air Filter
  91
- Engine Coolant
  91
- DPF Filter Element
  92
- DPF Parking Regeneration
  92
- Driving Regeneration
  93
- Indicator Instruction
  94
- Common Filter Element
  97
Engine Cold Start
98
Fuel System Exhaust
99
Engine
99
Tire and Wheel
99
- Tire Replacement
  99
- Wheel and Tire Replacement
  100
- Wheel Installation
  100
Section 6 Storage and Ex-Factory Test
105
- Storage Conditions
  105
- Ex-Factory Test Items
  105
Section 7 Technical Parameter
109

Zoomlion Categories

Construction Equipment Boom Lifts Lifting Systems Scissor Lifts Excavators

More Zoomlion Manuals

Zoomlion ZT88J-V Manuals

Zoomlion ZT88J-V Service And Maintenance Manual (190 pages)

Table of Contents

Zoomlion ZT88J-V Operation And Safety Manual (112 pages)

Table of Contents

Related Products

Zoomlion Categories