MULTIQUIP QP-2TE Operation And Parts Manual
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MULTIQUIP QP-2TE Operation And Parts Manual

MULTIQUIP QP-2TE Operation And Parts Manual

Trash pump gasoline engine
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OPERATION AND PARTS MANUAL
MODEL QP-2TE
TRASH PUMP
(Gasoline Engine)
Revision #0 (02/04/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP-2TE TRASH PUMP (Gasoline Engine) Revision #0 (02/04/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

  • Page 4: Table Of Contents

    QP- 2TE — TABLE OF CONTENTS Robin EX170D50021 Engine QP-2TE Trash Pump Here’s How To Get Help ..........3 Crankcase Assembly ......... 34-35 Table of Contents ............4 Crankshaft and Piston Assembly ....... 36-37 Parts Ordering Procedures ........5 Governor Assembly ........... 38-39 Safety Message Alert Symbols ......

  • Page 5: Parts Ordering Procedures

    Place Your Parts Order Via Web or Fax Here’s how to get help... For Even More Savings! Please have the model and serial number on hand when calling. (Domestic USA Dealers Only) MULTIQUIP CORPORATE OFFICE Extra Discounts! 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 All parts orders which include complete part numbers and Email: mq@multiquip.com...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-2TE Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
  • Page 7 QP- 2TE — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.

  • Page 8: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 9 RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine ■ High Temperatures – Always stop engine and allow the damage may occur. engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can ■...

  • Page 10: Pump Specifications/Dimensions

    QP- 2TE — SPECIFICATIONS/DIMENSIONS (PUMP) c i f i t a i t c & e z i l l a y t i e t i l / s r ) e t s d i r e t t f i .

  • Page 11: Engine Specifications

    QP- 2TE — SPECIFICATIONS (ENGINE) i f i o i t - r i r t s i l y , r e t f a i l o p s i ) n i 4 / . . P . n i t 3 / .

  • Page 12: General Information

    APPLICATION Higher elevations will effect the performance of the pump. Due to The QP-2TE Trash Pump is designed to be used for dewatering less atmospheric pressure at higher altitudes, pumps DO NOT applications. Both the suction and discharge ports on the QP- have the priming ability that they have at sea level.

  • Page 13: Pump Components

    Use only recommended type suction Fill Cap – Prior to operation, the pump casing should be hose. Contact Multiquip Parts Department for ordering filled with water. Remove this cap to add water to the pump. information.

  • Page 14: Refueling

    QP- 2TE — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

  • Page 15: Basic Engine

    QP- 2TE — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING Throttle Lever – Used to adjust engine RPM speed (lever The engine (Figure 4) must be checked for proper lubrication and advanced forward SLOW , lever back toward operator filled with fuel prior to operation.

  • Page 16: Pre-Inspection (Engine)

    QP- 2TE — PRE-INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the pump in a confined hole with the recommended oil type (Table 5).

  • Page 17: Pre-Setup (Pump)

    QP- 2TE — PRE-SETUP (PUMP) Before Starting Suction and discharge hoses are NOTE 1. Read safety instructions at the available from Multiquip. Contact beginning of manual. your nearest dealer for more information. 2. Place pump as near to water as possible, on a firm flat, level surface.

  • Page 18: Initial Start-Up (Engine)

    QP- 2TE — INITIAL START-UP (ENGINE) CAUTION CAUTION CAUTION CAUTION CAUTION 3. Place the choke lever (Figure 9) in the " CLOSED " position if starting a cold engine. DO NOT attempt to operate the pump until the Safety, General Information and Inspection sections of this manual have been read...
  • Page 19 QP- 2TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The CAUTI CAUTI CAUTI CAUTION CAUTI resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly ALWAYS run engine at full speed while pumping.
  • Page 20 QP- 2TE — MAINTENANCE (PUMP) Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure CAUTI CAUTI CAUTION CAUTI CAUTI clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2.
  • Page 21 QP- 2TE — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 18. Pump Vacuum Tester QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05) — PAGE 21...
  • Page 22 QP- 2TE — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...

  • Page 23: Maintenance (Pump)

    QP- 2TE — MAINTENANCE (ENGINE) Maintenance DANGER DANGER DANGER DANGER DANGER Perform the engine maintenance procedures as indicated below: DO NOT use gasoline as a cleaning solvent, because that DAILY would create a risk of fire or explosion. ■ Thoroughly remove dirt and oil from the engine and control area.

  • Page 24: Preparation For Long-Term Storage

    QP- 2TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely. Run the engine until the fuel in the injection system is completely consumed. Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
  • Page 25 NOTE PAGE QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05) — PAGE 25...

  • Page 26: Troubleshooting (Engine)

    QP- 2TE — TROUBLESHOOTING (ENGINE) c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .

  • Page 27: Troubleshooting (Engine/Pump)

    QP- 2TE — TROUBLESHOOTING (ENGINE/PUMP) n i t i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f l f l t a r...

  • Page 28: Explanation Of Code In Remarks Column

    QP- 2TE — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column NOTE The contents of this catalog are Serial Numbers-Where indicated, this indicates a serial subject to change without notice .

  • Page 29: Suggested Spare Parts

    QP- 2TE — SUGGESTED SPARE PARTS QP- 2TE TRASH PUMP 1 TO 3 UNITS W/ROBIN EX170D50021 ENGINE Qty. Description 2 ........... KIT, MECHANICAL SEAL, O-RINGS 1 .... 1889040030 ..IMPELLER 2 .... 0631211159 ..FLOODING CAP, W/ O-RING 3 .... 0650140150 ..SPARK PLUG 3 ....

  • Page 30: Pump Assy

    QP- 2TE — PUMP ASSY. PUMP ASSY. PAGE 30 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 31 QP- 2TE — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS 1889100011 CASING 1889100020 CASING COVER 18890001600014 SUCTION COVER 1889100171 DRAIN COVER 19920002200014 DRAIN COVER HANDLE 1889040030 IMPELLER 1889000132 VOLUTE CASING 1889100741 SUCTION PLATE 1247100250 DRAIN COVER SET HANDLE 1889330410 SUCTION PLATE PACKING 1992250700...
  • Page 32 QP- 2TE — PUMP ASSY. PUMP ASSY. PAGE 32 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 33 QP - 2TE — PUMP ASSY. PUMP ASSY. (cont.) PART NO. PART NAME QTY. REMARKS 0151191257 STUD BOLT (DRAIN COVER HANDLE), X 4.7X16 0520030413 KEY,12 X 50 X 15 X 20, S45C 43592012400011 IMPELLER WASHER, ƒ³35 X ƒ³9 T4.5 0204490060 U-NUT(WEAR PLATE, M6 0205490080 NUT, ENGINE, M8...

  • Page 34: Crankcase Assembly

    ROBIN EX170D50021 ENGINE— CRANKCASE ASSY. CRANKCASE ASSY. PAGE 34 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 35 ROBIN EX170D50021 ENGINE— CRANKCASE ASSY. CRANKCASE ASSY. PART NO PART NAME QTY. REMARKS 2771010241 CRANKCASE CP ....... 1 ....INCLUDES ITEMS W/ 2371420103 VALVE GUIDE 2771601001 STEM SEAL 0440250200 OIL SEAL 0600280021 BALL BEARING 2771501103 PIPE KNOCK 0105080250 STUD 0105060351 STUD 0440060020 OIL SEAL...

  • Page 36: Crankshaft And Piston Assembly

    ROBIN EX170D50021 ENGINE— CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 36 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 37 ROBIN EX170D50021 ENGINE— CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PART NO PART NAME QTY. REMARKS 2772030121 CRANKSHAFT CP 0180140020 FLANGE NUT 0323030010 WOODRUFF KEY 2772250110 CONNECTING ROD ASSY........1 ..INCLUDES ITEMS W/ 2772300103 CONNECTING ROD BOLT 2772330103 PISTON PIN 2772340103...

  • Page 38: Governor Assembly

    ROBIN EX170D50021 ENGINE— GOVERNOR ASSY. GOVERNOR ASSY. PAGE 38 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 39 ROBIN EX170D50021 ENGINE— GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2774230113 GOVERNOR LEVER 2774220133 GOVERNOR SHAFT 2774270101 GOVERNOR ROD CP 2774280113 ROD SPRING 0031305000 CLIP 0130060240 BOLT & WASHER ASSY. 0186060020 2794250223 GOVERNOR SPRING 2764250533 GOVERNOR SPRING 2774330301 SPEED CONTROL LEVER 2774350103...

  • Page 40: Intake Exhaust Assembly

    ROBIN EX170D50021 ENGINE— INTAKE EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 40 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 41 ROBIN EX170D50021 ENGINE— INTAKE EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2773160111 CAM SHAFT CP ........1 ....INCLUDES ITEMS W/ 2773510103 PIN, CAM SHAFT 0240060010 O-RING 2773860103 PIN, SPRING 2773640103 RELEASE LEVER 2773650103 CLIP 2773870203 RETURN SPRING 2793360103...

  • Page 42: Air Cleaner Assembly

    ROBIN EX170D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 42 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 43 ROBIN EX170D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 2773261500 AIR CLEANER ASSY., DUAL ..1....INCLUDES ITEMS W/ 510-200 2773263008 BASE CP 510-220 2773260408 PACKING 510-250 2773264008 COVER CP 510-260 2773260908 LABEL 510-270 2773274108 WING NUT...

  • Page 44: Cooling And Starting Assembly

    ROBIN EX170D50021 ENGINE — COOLING AND STARTING ASSY. COOLIONG AND STARTING ASSY. PAGE 44 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 45 ROBIN EX170D50021 ENGINE— COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. PART NO PART NAME QTY. REMARKS 2775120201 BLOWER HOUSING CP, BLACK 0732005140 LABEL, TRADEMARK 0110060030 FLANGE BOLT 2775271111 BAFFLE 1, CASE CP 2775270203 BAFFLE 2, HEAD 0010406160 FLANGE BOLT 0110060020 FLANGE BOLT 2695020130...

  • Page 46: Carburetor Assembly

    ROBIN EX170D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 46 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 47 ROBIN EX170D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PART NO PART NAME QTY. REMARKS 2776230210 CARBURETOR ASSY......1 ..INCLUDES ITEM W/ 210-1 2776253508 THROTTLE VALVE 210-2 2096235108 THROTTLE SCREW 210-3 2776252508 CHOKE VALVE 210-5 2466242008 PILOT JET, #40 210-8 2776252008 CHOKE LEVER...

  • Page 48: Flywheel Assembly

    ROBIN EX170D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 48 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 49 ROBIN EX170D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO PART NAME QTY. REMARKS 2777923011 FLYWHEEL CP 2777943101 IGNITION COIL CP 0011406250 BOLT & WASHER 27773101H1 WIRE 1 CP X660000361 SWITCH ASSY. 0150040090 TAPPING SCREW 0241070110 GROMMET 0650140150 SPARK PLUG .......... 1....NGK BR6HS 0655000270 SPARK PLUG CAP QP- 2TE TRASH PUMP —...

  • Page 50: Electric Device Assembly

    ROBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 50 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 51 ROBIN EX170D50021 ENGINE— ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PART NO PART NAME QTY. REMARKS 2777630111 OIL SENSOR CP KU31104311 CONTROL ASSY. 0011406160 BOLT & WASHER ASSY. 0150040090 TAPPING SCREW 2147900601 CLAMP CP 0110060020 FLANGE BOLT QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05) — PAGE 51...

  • Page 52: Fuel Tank Assembly

    ROBIN EX170D50021 ENGINE— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 52 — QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05)
  • Page 53 ROBIN EX170D50021 ENGINE— FUEL TANK ASSY. FUEL TANK ASSY. PART NO PART NAME QTY. REMARKS 2776010201 FUEL TANK CP 0732005181 LABEL, WARNING 2779510103 LABEL, MODEL 0430440050 FUEL TANK CAP CP 0641360010 FUEL FILTER 0505120020 UNION 0023806000 FLANGE NUT 0110060130 FLANGE BOLT 0851060000 RUBBER PIPE X561100030...

  • Page 54: Terms And Condition Of Sale - Parts

    TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 Multiquip reserves the right to quote and sell PAYMENT TERMS Parts must be in new and resalable con- dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 10 days.
  • Page 55 NOTE PAGE QP- 2TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/04/05) — PAGE 55...
  • Page 56 FAX: 310-537-4259 310-537-3700 TECHNICAL ASSISTANCE FAX: 310-631-5032 800-478-1244 WARRANTY DEPARTMENT 800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279 Your Local Dealer is: MULTIQUIP INC..18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com...

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