Fab Fours W2950 Installation Instructions Manual

For 2009-2018 dodge 1500, 2010-2018 dodge 2500-5500 hd

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Your safety and the safety of others is very important.
In order to help you make informed decisions about safety, we have provided installation
instructions and other information.
These instructions alert you to potential hazards that could hurt you or others.
Please do a job safety analysis (JSA) before each task to identify potential hazards for
your situation and remove/protect against them.
You must use your own good judgment, and take your time.
Read and understand all safety precautions and instructions before installing this product.
THIS PRODUCT IS FOR OFFROAD USE ONLY. ALL LIABILITY FOR
INSTALLATION AND USE RESTS WITH THE OWNER.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY
SENSORS FIELD OF VIEW WILL BE ALTERED WITH USE OF THE
Failure to observe these instructions could lead to severe injury or death.
Always remove jewelry and wear eye protection.
Always use extreme caution when jacking up a vehicle for work. Set emergency
brake and use tire blocks. Locate and use the vehicle manufacturers designated
lifting points. Use jack stands.
Always use appropriate and adequate care in lifting components into place.
Always ensure components will remain secure during installation and operation.
Always wear safety glasses when installing this kit. A drilling operation will
cause flying metal chips. Flying chips can cause serious eye injury.
Always use extreme caution when drilling on a vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any
objects that may be damaged.
Always use extreme caution when cutting and trimming during fitting.
Always tighten all nuts and bolts securely per installation instructions.
Always route electrical cables carefully. Avoid moving parts, components that
become hot and rough or sharp edges.
Always insulate and protect all exposed wiring and electrical terminals.
❑ Always perform regular inspections and maintenance on mounts and
related hardware.
Copyright Fab Fours, Inc. 2009
Installation Instructions
Product Number: W2950, W2951, W2952
SAFETY
OR EQUIPMENT DAMAGE.
REPLACEMENT BUMPER.
Injury hazard
Page 1 of 16
2009-2018 Dodge 1500,
2010-2018 Dodge 2500-5500 HD
W295X-Installation_Manual_REV_C

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Summary of Contents for Fab Fours W2950

  • Page 1 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 SAFETY Your safety and the safety of others is very important. ▪ In order to help you make informed decisions about safety, we have provided installation instructions and other information.
  • Page 2 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Overview Congratulations on your purchase of the industries’ best and most stylish Ram Rear Bumper! This bumper has been engineered for strength while keeping the weight down.
  • Page 3: Tools Required

    Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Tools Required • Standard and Metric Sockets, Wrench, and Extension • Phillips Screwdriver • #16 Drill Bit (.1770”) • Floor Jack and wood block III. Vehicle Preparation A.
  • Page 4 All sensor housings will have to be placed into the Fab Fours bumper in the same location as they were removed from OE bumper. (e.g. Outer right sensor clip must go into the outer right sensor hole in the Fab Fours bumper.)
  • Page 5: Pre-Installation

    Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Figure 1 IV. Pre-Installation NOTE: PLEASE READ THE ENTIRE MANUAL BEFORE ATTEMPTING INSTALLATION. Ignoring these steps will increase your probability of scratching the vehicle during installation.
  • Page 6 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Run sensor harness through D-ring Mount brackets (ref. figure 3). Reverse steps H through K in previous section making sure that the clear plastic grommet is on properly and sensors appear centered in their housings.
  • Page 7 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Figure 3 Figure 4 Page 7 of 16 Copyright Fab Fours, Inc. 2009 W295X-Installation_Manual_REV_C...
  • Page 8 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Figure 5 Figure 6 Page 8 of 16 Copyright Fab Fours, Inc. 2009 W295X-Installation_Manual_REV_C...
  • Page 9: Bumper Installation

    Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Bumper Installation A. Install license plate inserts in 4 provided locations. B. Install the black license plate lights into the bumper by using the supplied #8 hardware. These will be wired once the bumper is installed.
  • Page 10 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 Page 10 of 16 Copyright Fab Fours, Inc. 2009 W295X-Installation_Manual_REV_C...
  • Page 11 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 D. Drill the OEM Trailer Hitch Plug using a #16 Drill Bit (.177”) in the locations pointed out with arrows below. Use care to drill directly in the center of the circles in the plastic.
  • Page 12 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 G. Place the two supplied black .25” spacers onto the hitch as shown below. H. Install bumper mounts onto the frame as shown using supplied mounting hardware: bolts, washers, and nuts.
  • Page 13 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 A. Bolt the bumper to the truck, making sure sensor harness is running over tow hitch receiver and using the supplied mounting hardware: bolts, washers, and nuts.
  • Page 14 Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 E. With the supplied wiring harness place the black wire with the female spade connector onto the terminal on the back of the license plate housing that is attached directly to the housing.
  • Page 15: Maintenance & Care

    Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 VI. Maintenance/Care ❑ Periodically check and tighten all fasteners. ❑ Stripped, fractured, or bent bolts or nuts need to be replaced. Contact Information Fab Fours Inc.
  • Page 16: Appendix A. Troubleshooting Vehicle Sensors

    Installation Instructions 2009-2018 Dodge 1500, 2010-2018 Dodge 2500-5500 HD Product Number: W2950, W2951, W2952 APPENDIX A. Troubleshooting Vehicle Sensors • Start with a general inspection of the sensor fitment. Check that both the sensors and the sensor clips are fully secure and the sensors are properly centered in the housing.

This manual is also suitable for:

W2951W2952

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