Grizzly G1021X2 Owner's Manual
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Grizzly G1021X2 Owner's Manual

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MODEL G1021X2/G1021Z
15" PLANERS
OWNER'S MANuAL
(For models manufactured since 08/16)
Copyright © SEptEMBEr, 2018 By grizzly induStrial, inC.
WARNiNG: NO PORtiON Of thiS MANuAL MAy bE REPRODucED iN ANy ShAPE
OR fORM WithOut thE WRittEN APPROvAL Of GRiZZLy iNDuStRiAL, iNc.
#WK19745 printEd in taiWan
V1.09.18

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Summary of Contents for Grizzly G1021X2

  • Page 1 (For models manufactured since 08/16) Copyright © SEptEMBEr, 2018 By grizzly induStrial, inC. WARNiNG: NO PORtiON Of thiS MANuAL MAy bE REPRODucED iN ANy ShAPE OR fORM WithOut thE WRittEN APPROvAL Of GRiZZLy iNDuStRiAL, iNc. #WK19745 printEd in taiWan V1.09.18...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    ........... 3 lubrication ........... 35 Controls & Components ......... 4 internal Components........5 SEctiON 7: SERvicE ........38 g1021X2 Machine data Sheet ...... 6 troubleshooting ........... 38 g1021z Machine data Sheet ......8 tensioning/replacing V-Belts ...... 41 pulley alignment .......... 42 SEctiON 1: SAfEty ........

  • Page 4: Introduction

    Machine Description and it helps us determine if updated documenta- tion is available for your machine. Models g1021X2 and g1021z are CSa-certified, 3 hp, 15" planers with the following differences: Model G1021X2 has a spiral cutterhead, •...

  • Page 5: Identification

    Magnetic on/oFF Switch (g1021z) table locks (1 of 2) Cast-iron Extension tables (Front Shown) (g1021X2) lifting Bars (2 of 4) to reduce your risk of serious injury, read this entire manual bEfORE using machine. G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 6: Controls & Components

    ON. — red Stop button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restart- ing until reset. reset by rotating clockwise until it pops out. G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 7: Internal Components

    G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 8: G1021X2 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1021X2 EXTREME SERIES 15" PLANER W/ SPIRAL CUTTERHEAD Product Dimensions: Weight................................476 lbs. Width (side-to-side) x Depth (front-to-back) x Height................37 x 48 x 44 in.
  • Page 9 The information contained herein is deemed accurate as of 10/2/2018 and represents our most recent product specifications. Model G1021X2 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 10: G1021Z Machine Data Sheet

    The information contained herein is deemed accurate as of 10/2/2018 and represents our most recent product specifications. Model G1021Z PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 11 The information contained herein is deemed accurate as of 10/2/2018 and represents our most recent product specifications. Model G1021Z PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 12: Section 1: Safety

    Everyday ery. never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. -10- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 13 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEForE ed operation, stop using the machine! Contact our operating machine. technical Support at (570) 546-9663. -11- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 14: Additional Safety For Planers

    GRAiN DiREctiON. planing across the grain adjusted before operation. is hard on the planer and may cause kickback. plane in the same direction or at a slight angle with the wood grain. -12- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 15: Section 2: Power Supply

    -13- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 16 -14- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 17: Section 3: Setup

    Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 18: Inventory

    1 (figure 5) A. planer unit (not Shown) ......1 b. dust port ............ 1 c. Cast-iron Extension tables (g1021X2) ..2 HIGH D. roller Extension tables (g1021z) ....2 E. table Elevation handwheel ......1 tools and hardware (figure 6) open-End Wrenches 10/13, 12/14mm .1 Ea.

  • Page 19: Cleanup

    9. t23692 orange power degreaser. repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 20: Site Considerations

    Wall 48" Min. 30" for Maintenance Dust Feed Direction 32" Port = Electrical Connection Illustration Not To Scale figure 10. Minimum working clearances for Models g1021z and g1021X2. -18- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 21: Lifting & Placing

    12. or cardboard between forks and cabinet stand to avoid scratching paint. lifting Bars (2 of 4) g1021X2 figure 11. Example of lifting planer with forklift. g1021z figure 12. Extension table mounting locations. -19- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 22: Dust Collection

    13. table elevation handwheel installed. attach dust port to planer with (6) M6-1 x 12 flange bolts (see figure 14). figure 15. Example of dust hose connected to dust port. figure 14. dust port installed. -20- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 23: Checking Gearbox Oil Level

    20 hours of operation. This is a normal break-in procedure and will help maxi- mize the service life of the machine by flushing away any particles from the break-in and manu- facturing process. -21- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 24: Recommended Adjustments

    — if the machine does start with the Stop button pushed in, immediately disconnect power to the machine. the Stop button safety feature is not working correctly and must be replaced before further using the machine. Call tech Support for help. -22- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 25: Section 4: Operations

    Read books/magazines or get OFF. formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly industrial will not be held liable for accidents caused by lack of training. -23- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 26: Workpiece Inspection

    18. Janka hardness rating for some a workpiece supported on the bowed side common wood species. will rock during operation and could cause severe injury from kickback. -24- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 27: Planing Tips

    • always true cupped or warped stock on a jointer before planing. -25- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 28: Depth Of Cut

    & feed roller pressure or excessive feed rate. Scale figure 19. location of depth-of-cut controls Solution: reduce outfeed roller pressure; reduce (g1021X2 shown). feed rate. -26- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 29: Bed Roller Height

    When planing milled lumber, set the rollers low to Cams help minimize snipe. figure 21. Bed roller height controls (g1021X2 to ensure accurate results and make the adjust- shown). ment process quicker and easier, we recommend using a rotacator (refer to Page 32) to gauge rotate eccentric adjustment cams to raise the bed roller height from the table surface.

  • Page 30: Setting Feed Rate

    Replacement knives are available through Grizzly Replacement knives are available through Grizzly (refer to Accessories for options). (refer to Accessories for options). -28- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 31 Knife Spring Loosen Gib Bolt Tighten Jack Screw figure 23. g1021z cutterhead components. -29- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 32 11. repeat Steps 4–8 for remaining knives. Jack Screw access holes figure 25. Example of jack screw access holes in cutterhead. Knife-Setting tightening gib Bolt figure 26. using knife-setting jig to set knife height on Model g1021z. -30- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 33: Rotating/Replacing Cutterhead Inserts

    90° to reveal a fresh cutting edge, as shown in Cutterhead figure 28. insert figure 29. g1021X2 cutterhead inserts and torx screws. remove torx screw and insert, then clean all dust and debris from both parts and pocket they were removed from.

  • Page 34: Section 5: Accessories

    10 times longer than a set of hSS steel inserts. Made of solid carbide. Size: 15 x 15 x 2.5mm. figure 30. rotacator™ precision planer tool. figure 32. h9893 indexable Carbide inserts. www.grizzly.com 1-800-523-4777 order online at or call -32- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 35 Especially important if you or employees operate for hours at a time. h4978 t20446 h4979 figure 34. d2273 Single roller Stand. figure 36. hearing protection. www.grizzly.com 1-800-523-4777 order online at or call -33- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 36 Extremely low pour point, high tem- d4256 perature oxidation, and thermal stability produce a grease unmatched in performance. W1053 W1017 W1317 W1007 figure 38. dust-collection accessories. figure 41. t26419 Synthetic grease. www.grizzly.com 1-800-523-4777 order online at or call -34- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 37: Section 6: Maintenance

    (Page 36). operation of your planer. • lubricate drive chain and sprockets (Page 37). yearly: • Change gearbox oil (Page 37). -35- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 38 Column leadscrew figure 45. Example of table height chain and sprockets as viewed from underneath the base. figure 43. location of column and leadscrew. -36- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 39 47. location of gearbox drain plug. figure 46. drive chains and sprockets for infeed and outfeed rollers. Fill plug figure 48. Example of gearbox fill plug. -37- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 40: Section 7: Service

    9. test/repair/replace. 10. pulley slipping on shaft. 10. tighten loose pulley; replace pulley/shaft if damaged. 11. Contactor not energized/has poor contacts. 11. test all legs for power/replace. 12. Motor bearings at fault. 12. test/repair/replace. -38- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 41 Chipping/indentation 1. Chips aren't being properly expelled from 1. use a proper dust-collection system. in workpiece surface cutterhead. (inconsistent 2. Correctly adjust chip breaker (Page 43). 2. Chip breaker not set correctly. pattern). -39- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 42 2. Feeding workpiece too slow. 2. increase feed rate. 3. Cutting depth too shallow. 3. increase depth of cut. if workpiece twists in 1. Feed rollers not parallel with table. 1. adjust feed rollers (Page 43). machine. -40- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 43: Tensioning/Replacing V-Belts

    Allow them to cool before handling. expose V-belts and pulleys. remove front cabinet cover to access motor, as shown in figure 50. Motor Mount hex nuts figure 50. Example of front cabinet cover removed to access motor. -41- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 44: Pulley Alignment

    Step 3 as necessary until you are satisfied with pulley alignment, then re-tighten all fasteners, and replace belt cover and motor access panel. -42- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 45: Feed Rollers & Chip Breaker Heights

    Keeping rotacator dial at "0", position it under right-hand side of infeed roller and find BdC of a serrated edge by rocking infeed roller back and forth. -43- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 46 11. Keeping same "0" reference on rotacator dial from Step 5, repeat Steps 7–10 for out- feed roller, but adjust it until it is 0.020" below BdC of cutterhead knife. -44- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 47 (one of two locations shown). 12. repeat Steps 10–11 with outfeed roller, only adjust the gaps to 0.020". figure 57. Wood blocks properly positioned on the planer table. -45- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 48: Adjusting Roller Spring Tension

    MaChinE FroM poWEr! rotate tension screws (shown below) clockwise to increase tension or counter- clockwise to decrease tension. tension Screws figure 60. Example of roller spring tension adjustment screws. -46- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 49: Positioning Chip Deflector

    (see figure 61) that secure chip deflector and adjust gap to correct setting. re-tighten flange bolts, then replace belt cover, top cover, and dust port. -47- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 50: Checking Anti-Kickback Fingers

    NOTICE DO NOt let chain fall off sprockets. it can be very difficult to return chain to its proper location on sprockets without changing table adjustments. -48- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 51: Adjusting Table Parallelism

    Table that the table is adjusted equally. Head Mark location of one tooth of sprocket that NOT Parallel NOT Parallel you are adjusting. Table figure 66. Front-to-back parallelism of table and cutterhead. -49- G1021X2 & G1021Z (Mfd. Since 08/16)
  • Page 52 Make sure chain is properly fitted on sprock- ets, then re-tighten idler sprocket and lock bolts. figure 67. location of table micro-adjustment screws (one side shown only). -50- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 53: Section 8: Wiring

    Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -51- G1021X2 & G1021Z (Mfd. Since 08/16)

  • Page 54: G1021X2 Wiring Diagram

    Always use the wiring diagram MAGNETIC SWITCH inside the motor junction box. ASSEMBLY SDE MP-18 6-20 Plug Ground Start Capacitor 400uF 125VAC Run Capacitor 70uF 250VAC READ ELECTRICAL SAFETY -52- G1021X2 & G1021Z (Mfd. Since 08/16) ON PAGE 51!

  • Page 55: G1021X2 Electrical Components

    G1021X2 Electrical components figure 69. g1021X2 motor junction box. figure 68. g1021X2 magnetic switch with cover removed. figure 70. g1021X2 control panel. READ ELECTRICAL SAFETY -53- G1021X2 & G1021Z (Mfd. Since 08/16) ON PAGE 51!

  • Page 56: G1021Z Wiring Diagram

    Always use the wiring diagram inside the motor junction box. RA-20 MAGNETIC SWITCH ASSEMBLY SDE MP-18 6-20 Plug Ground Start Capacitor 400uF 125VAC Run Capacitor 70uF 250VAC READ ELECTRICAL SAFETY -54- G1021X2 & G1021Z (Mfd. Since 08/16) ON PAGE 51!

  • Page 57: G1021Z Electrical Components

    G1021Z Electrical components figure 72. g1021z motor junction box. figure 71. g1021z magnetic switch with cover removed. READ ELECTRICAL SAFETY -55- G1021X2 & G1021Z (Mfd. Since 08/16) ON PAGE 51!

  • Page 58: Section 9: Parts

    SEctiON 9: PARtS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. G1021X2 Main 15V2 15V2 36V2...
  • Page 59 P1021X2055 FLAT HD SCR M5-.8 X 8 P1021X2114 SET SCREW M6-1 X 12 P1021X2056 KEY 5 X 5 X 22 BUY PARTS ONLINE AT GRIZZLY.COM! -57- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 60 P1021X2178 RETURN ROLLER P1021X2192 LOCK WASHER 8MM P1021X2179 DUST HOOD P1021X2204 HANDWHEEL DIRECTION LABEL P1021X2180 FLANGE SCREW M6-1 X 12 BUY PARTS ONLINE AT GRIZZLY.COM! -58- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.

  • Page 61: G1021X2 Stand & Motor

    149V2-8 149V2-9 149V2-10 198V2 45V2-3 12V2 45V2-1 197V2 45V2 45V2-2 62V2 45V2-4 12V2 16V2 45V2-5 45V2-6 141V2 45V2-7 193V2 165-1 BUY PARTS ONLINE AT GRIZZLY.COM! -59- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 62 G1021X2 Stand & Motor Parts List PART # DESCRIPTION PART # DESCRIPTION P1021X2005 FLANGE BOLT M6-1 X 12 149V2-7V2P1021X2149V2-7V2 RUN CAP 70M 250V 1-9/16 X 3-1/2 V2.09.18 12V2 P1021X2012V2 STRAIN RELIEF TYPE-1 7/16 V2.05.18 149V2-8 P1021X2149V2-8 CONTACT PLATE 16V2 P1021X2016V2...

  • Page 63: G1021X2 Table & Base

    G1021X2 table & base 110V2 109-1 110V2 109-1 BUY PARTS ONLINE AT GRIZZLY.COM! -61- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 64 RIVET 2 X 5MM NAMEPLATE, COPPER P1021X2138 SPACER P1021X2117 LEADSCREW NUT P1021X2139 LEADSCREW, PRIMARY P1021X2118 LEADSCREW, SECONDARY P1021X2144 HEX BOLT M8-1.25 X 45 BUY PARTS ONLINE AT GRIZZLY.COM! -62- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.

  • Page 65: G1021X2 Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. if any label comes off or becomes unreadable, the owner of this machine MuSt replace it in the original location before resuming operations. for replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -63- G1021X2 &...

  • Page 66: G1021Z Main

    101V2 176V2 166-3 175V2 166-2 166-1 149V2 116A 133V2 90-1 164V2 116B 160 161V2 165A 127 128 107V2 107V2 109V2 BUY PARTS ONLINE AT GRIZZLY.COM! -64- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 67 GEAR SHAFT P1021Z209 KEY 4 X 4 X 10 P1021Z123 KEY 6 X 6 X 40 P1021Z210 BALL BEARING 6200ZZ BUY PARTS ONLINE AT GRIZZLY.COM! -65- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 68 HEX NUT 5/16-18 P1021Z243 PHLP HD SCR M4-.7 X 8 P1021Z224 IDLER SHAFT P1021Z244 CLIP-ON NUT M6-1 P1021Z225 IDLER WHEEL BUY PARTS ONLINE AT GRIZZLY.COM! -66- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.

  • Page 69: G1021Z Stand & Motor

    MOTOR ACCESS PANEL 40V2-2 P1021Z040V2-2 MAGNETIC SWITCH COVER (REAR) P1021Z229 FLAT HD SCR M6-1 X 12 40V2-3 P1021Z040V2-3 CONTACTOR SDE MA-18 220-240V BUY PARTS ONLINE AT GRIZZLY.COM! -67- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.

  • Page 70: G1021Z Table & Base

    G1021Z table & base 81V2 85V2 89V2 81V2 89V2 85V2 55V2 81V2 BUY PARTS ONLINE AT GRIZZLY.COM! -68- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.
  • Page 71 GEAR 14T P1021Z072 HEX BOLT M8-1.25 X 45 P1021Z214 INT RETAINING RING 38MM P1021Z073 INT RETAINING RING 35MM P1021Z215 SPACER BUY PARTS ONLINE AT GRIZZLY.COM! -69- G1021X2 & G1021Z (Mfd. Since 08/16) Scan QR code to visit our Parts Store.

  • Page 72: G1021Z Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. if any label comes off or becomes unreadable, the owner of this machine MuSt replace it in the original location before resuming operations. for replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -70- G1021X2 &...
  • Page 73 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 74 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 75: Warranty & Returns

    WARRANty & REtuRNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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