Related Manuals for Stephill SG6000D
Summary of Contents for Stephill SG6000D
- Page 1 Issue 1 SG6000D – SSG6000D SG6000D/3PH – SSG6000D/3PH 6kVA Super Silent Diesel Generators Handbook & Operation Manual +44 (0) 1933 677911 www.stephill-generators.co.uk...
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Page 2: Table Of Contents
11 Hot Parts 4 Identification 11 Long Term Storage 4 Specification 12 Operating Instructions 5 AC Output Protection SG6000D & 12 Pre-starts Checks SSG6000D 12 Check Oil Level - How to 5 AC Output Protection SG6000D/3PH 12 Adding Engine Oil &... - Page 3 SSD6000 - SSD6000S - SE6000D4 18 Fault Finding 18 Before Fault Finding 18 Basic Trouble Shooting - Key Switch Type 19 Fault Finding - Key Switch Type 20 Fault Finding - DSE 3110 23 Battery Charge System Fault Finding 23 Battery Charge Fault - Key Switch Type 24 Battery Charge Fault - DSE 3110 Type 25 Fuel System Bleeding Procedure 26 Service and Maintenance...
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Page 4: Introduction
No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is given the option of repair or replacement. -
Page 5: Identification
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Identification Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the control/socket panel. Below is an example of the Serial/Data plate. Fig.1 Item No. -
Page 6: Ac Output Protection Sg6000D & Ssg6000D
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH AC Output & Protection - SG6000D & SSG6000D Main alternator overload protected by double pole MCB. 115V - Thermal reset button overload protection for each individual socket. 230V - RCD protection & thermal reset button overload protection for each individual socket. -
Page 7: Control Panel Identification
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Control Panel Identification Dual Voltage - Standard Fig.2 below shows a typical example of a standard dual voltage control panel. Fig.2 Description Description Item No. Item No. AC Voltage Selector Switch Socket Outlet Reset Button(s) 115V Socket Outlets (Yellow) Key Switch &... -
Page 8: Generator Safety
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Generator Safety Before using this equipment and to avoid personal injury, all warnings shown on the machine should be observed. The warning signage should be checked for legibility and any that have become damaged should be replaced. - Page 9 SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Fig.5 can be found inside the canopy near the silencer on the air intake/battery box. Fig.5 Fig.6 can be found on the canopy roof near the lifting handle. Fig.6 Fig.7 below can be found on the control panel.
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Page 10: Personal Safety
The standard reference condition for total barometric pressure is 1 bar. This corresponds to an altitude of approximately 100m. Above 100m the rated power must be reduced. Flammable Environment Stephill generators must not be used in a flammable environment. Saline Environment Operation of the machine in a saline environment will require additional corrosion protection. -
Page 11: Safety Considerations
Earth Connection All Stephill products are fitted with an earth stud on the control panel this must be connected to an earthing system or spike. Any earth spike required is dependant on the local conditions of use. The size is determined... -
Page 12: Fumes
There is a risk of burns or serious mechanical injury. Long Term Storage For storage or long periods of inactivity, Stephill Generators recommend the following: Generators should be stored with oil filled to the correct capacity; Storage periods of 18 months and over may require special lubricants and treatments. -
Page 13: Operating Instructions
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Operating Instructions STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE SAFE USE OF THE GENERATOR RESTS WITH THE USER. Pre-start Checks Before any attempt to start the generator please follow these important guidelines. -
Page 14: Check Fuel Level
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Check Fuel Level Ensure there is enough fuel in the fuel tank. All the generator models in this handbook have a "Low Fuel Level" switch. When you turn the key switch to the first position "RUN" and the red "Low Fuel Level" LED is illuminated, this would indicate that there not enough fuel in the fuel tank and the generator will not be able to be started. -
Page 15: Key Switch - Starting Operation
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Key Switch - Starting Operation Turn the key to the RUN position. The BATTERY and the LOW OIL PRESSURE red LED's will illuminate - Fig.10. If any other LED's are illuminated see the Basic Trouble Shooting-Key Switch section in this handbook. -
Page 16: Dse 3110 - Manual Start
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH DSE 3110 - Manual Start Once all the pre-start checks have been made you can then start the generator. Follow the procedure below: Press the button until the is displayed on the LCD screen. -
Page 17: Dse 3110 - Remote Start/Stop
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH DSE 3110 - Remote Start/Stop The DSE 3110 control module has an AUTO feature that allows a 2-wire remote Start/Stop function. To use this function the generator must be switched to "AUTO" using the toggle switch located on the control panel. -
Page 18: Dse 3110 Control Module - Overview
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH DSE 3110 Control Module - Overview Page Order Engine Speed Generator Volts (AC) Generator Frequency Engine Run Time Battery Volts (DC) Fig.13 Fig.14 Description of Controls Fig.13 show the layout and control buttons of the DSE 3110 control module. -
Page 19: Fault Finding
Live terminals while the generator is running! All checks and tests should only be carried out by a competent engineer. Reference wiring diagram(s) in this handbook - The diagrams will correct as to the time of printing. Stephill reserve the right to change the wiring diagrams without prior warning. -
Page 20: Fault Finding - Key Switch Type
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH This could indicate that the battery charging system has a fault. BATTERY ● Check the fuse next to the charge regulator (white fuse Once the generator has started and is running holder) or See Battery Charge System Fault Finding in this the BATTERY lamp remains illuminated. -
Page 21: Fault Finding - Dse 3110
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Fault Possible Cause Check MCB & RCD ● Check the MCB & RCD are switched on (up). ● Check the voltage selector switch is in the Voltage Selector Switch correct position. Generator starts ●... - Page 22 SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Fault Icon Possible Cause Check ● If possible run the generator from a separate Contaminated Fuel fuel source from the fuel tank. If none of the above solve the issue then a closer inspection of the engine would be advised e.g.
- Page 23 SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Fault Icon Possible Cause Check The no-load frequency/rpm should measure approximately 52.5Hz/3150rpm Low AC Voltage Low Hz/Frequency could indicate the engine is running too fast. Warning - It is not recommended to adjust the engine speed unless absolutely High necessary.
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Page 24: Battery Charge System Fault Finding
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Fault Icon Possible Cause Check MCB & RCD AC Output Fault ● Check the MCB & RCD are switched on (up). Generator starts ● Check the voltage selector switch is in the Voltage Selector Switch and runs but correct position. -
Page 25: Battery Charge Fault - Dse 3110 Type
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH • If continuity is present, start and run the generator/engine and measure the AC voltage between the green/white wires. This should be around 38V AC if the engine is running at the correct no-load speed (52.5Hz). -
Page 26: Fuel System Bleeding Procedure
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Charge Regulator Wiring • Remove white wires No.26 & 27 from the charge regulator and again start and run the generator/engine and measure the AC voltage at these wires, not at the regulator. You should have the same reading as the last test, around 38V AC. -
Page 27: Service And Maintenance
Do not service or work on generator whilst the engine is running. Always disconnect battery prior to working on engine or alternator. STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILTY FOR THE SAFE USE OF THE GENERATOR RESTS WITH THE USER. -
Page 28: Spares
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Spares Engine Consumable Service Spares Basic Yanmar engine service kits are available form Stephill Generators, below are the individual parts complete with part numbers. Description Part No. 029-0032 Oil Filter Air Filter 029-0007... -
Page 29: Control Panel - Dc Components - Standard Dse 3110
SG6000D - SSG6000D - SG6000D/3PH - SSG6000D/3PH Control Panel - DC Components - Standard DSE 3110 Description Description Part No. Part No. DSE 3110 Control Module 045-0061 Fuel Pump Prime Push Button 045-0006 DSE 3110 Rubber Gasket 045-0062 Emergency Stop C/W with RED N/C Switch... - Page 33 (optional)
- Page 34 Stephill Generators Ltd. Wallis Close, Park Farm South, Wellingborough, Northants, NN8 6AG. Copyright 2022 © Stephill Generators Ltd...
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