Stephill SE6000D4 Handbook
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SE6000D4 - SSD6000 - SSD6000S NSM
DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE
THIS STEPHILL GENERATOR HAS BEEN DESIGNED TO PROVIDE SAFE AND EFFICIENT SERVICE
MANY ACCIDENTS OCCUR THROUGH FAILURE TO ADHERE TO FUNDAMENTAL SAFETY
Stephill Generators Ltd
Wallis close
Park Farm South
Wellingborough
Northants
NN8 6AG
Issue 6
Handbook
MANUFACTURER'S OWNER'S MANUAL AND WARNINGS.
IF OPERATED AND MAINTAINED CORRECTLY.
PROCEDURES.
Tel : +44 (0)1933 677911
Fax : +44 (0)1933 677916
E-mail : info@stephill-generators.co.uk
Web
: www.stephill-generators.co.uk
15/06/2015

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Summary of Contents for Stephill SE6000D4

  • Page 1 DO NOT OPERATE THE GENERATOR BEFORE READING THIS MANUAL AND ENGINE MANUFACTURER’S OWNER’S MANUAL AND WARNINGS. THIS STEPHILL GENERATOR HAS BEEN DESIGNED TO PROVIDE SAFE AND EFFICIENT SERVICE IF OPERATED AND MAINTAINED CORRECTLY. MANY ACCIDENTS OCCUR THROUGH FAILURE TO ADHERE TO FUNDAMENTAL SAFETY PROCEDURES.
  • Page 2: Table Of Contents

    Battery acid Fire 4.10 Hot parts OPERATING INSTRUCTIONS Pre-Start checks Warning Fuel system bleeding procedure SE6000D4 Fuel system bleeding procedure SSD6000/S Control panel Long term storage KEY START OPERATING INSTRUCTIONS Fault finding key start DEEP SEA 3110 OPERATING INSTRUCTIONS Description of controls...
  • Page 3: Specification

    1 Specification SE6000D4 SSD6000 SSD6000S dBA@7M Engine Yanmar L100 Yanmar L100 Yanmar L100 Alternator NSM M100 SG NSM M100 SG NSM M100 SG Voltage 230v &115v CTE 230v &115v CTE 230v &115v CTE Weight 174Kg 196Kg 230Kg Length 1220mm 1290mm...
  • Page 4: Operating Environment

    Operation of the machine in a saline environment will require additional corrosion protection. 4 Safety Considerations 4.1 General All Stephill Generators comply with all the current EEC directives including: 2006/42/EC Machinery Directive 2000/14/EC Noise Emission in the Environment by Equipment for use Outdoors 2004/108/EC EMC Directive 2006/95/EC Low Voltage Directive 4.2 Fuel...
  • Page 5: Earth Connection

    5.3 Fuel system bleeding procedure SE6000D4 Before attempting to bleed the fuel system on the SE6000D4, ensure the key switch is in the off position, the tank has a minimum of 10 litres of fuel and the lid is open.
  • Page 6: Fuel System Bleeding Procedure Ssd6000/S

    Always turn load off before stopping generator. 5.6 Long term storage For storage or long periods of inactivity, Stephill Generators recommend the following: Generators should be stored with oil filled to the correct capacity; Storage periods of 18 months and over may require special lubricants and treatments. If so please seek further advice from the engine manufacturer.
  • Page 7: Key Start Operating Instructions

    6 KEY START OPERATING INSTRUCTIONS Before attempting to start the generator ensure the engine has the appropriate amount of lubricating oil and the fuel tank has at least 10 litres of diesel. Turn the key to the first position, the oil and battery lamps should be illuminated. Turn the key to crank position until engine fires, oil and battery lamps should now have been extinguished.
  • Page 8: Deep Sea 3110 Operating Instructions

    7 DEEP SEA 3110 OPERATING INSTRUCTIONS 7.1 Description of controls 7.2 Starting the engine To begin the starting sequence, press the button. icon is displayed to indicate Manual mode and the manual LED flashes. button must be pressed once more to begin the start sequence. 7.3 Starting sequence If a start request is present, the fuel relay is energised and the engine will be cranked.
  • Page 9: Viewing The Instruments

    7.8 Viewing the instruments It is possible to scroll to display the different pages of information by repeatedly operating the scroll button Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity, the module will revert to the status display. When scrolling manually, the display will automatically return to the Status page if no buttons are pressed for the duration of the configurable LCD Page Timer.
  • Page 10: Fault Finding 3110

    from the Fuel and Start outputs of the controller. INTERNAL MEMORY The configuration file is corrupted. Contact your supplier for ERROR assistance. 7.10 Fault finding 3110 Unit is inoperative Check the DC supply. Read/Write Check reset button not tripped and reset if required. configuration does not Check 12V DC supply to module.
  • Page 11 and socket. Check +VE supply from battery to starter motor. Check -VE supply. Check start terminal on Starter motor & trace back to battery via relay. Check start terminal on Starter motor & trace back to module via relay, plug & socket.
  • Page 12: Service And Maintenance

    Please consult engine operator’s manual for full service intervals. 8.2 Alternator service Brushless alternators employed on Stephill Generators are maintenance free. Service must be carried out by competent qualified personnel strictly in accordance with the instructions given in the handbook. Any spare parts required should be of genuine manufacturer’s origin.
  • Page 13: Se6000D4 Spares

    022-0536 SE6000D Silencer bracket 022-0563 SE6000D4 Silencer 022-0501 SE6000D4 Tail pipe 014-1004 Flush pull (Roof hand hold) 022-2002 SE6000D4 Control panel (wired) 022-0552 SE6000D4 Control panel (blank) 022-0562 SE6000D4 Fuel tank 048-0013 SE6000D4 Fuel filter 13 SSD6000 Part No Description...
  • Page 14: Ssd6000 Spares

    No warranty claim will be considered by STEPHILL GENERATORS LTD unless any defective parts are available for inspection by us, or our nominees, to determine the reason or cause of failure, and STEPHILL GENERATORS LTD is given the option of repair or replacement.
  • Page 15: L100 Key Switch Wiring Diagram

    All cable except battery cable to be white. Drawing Number Description Last Number Used Issue Date Revision STEPHILL GENERATORS SW11016 L100 WIRING ELECTRIC START 21/11/11 Wiring updated to show plug and socket & dynamo. Phone 01933 677911 LOP/HET/CHARGE FAIL 15A FLYWHEEL...
  • Page 18: Se6000D4 Base Exploded View

    SE6000D4 NSM Lifting beam 022-0585 SE6000D4 Engine door 022-0538 SE6000D4 Engine mounting bracket 022-0681 SE6000D4 NSM Trolley base 022-0537 SE6000D4 L100 Air inlet tube plate 022-0682 SE6000D4 NSM door 022-0614 SE6000D4 Fan cowl 022-0572 SE6000D4 Battery clamp bottom 022-0571 SE6000D4 Battery clamp top...
  • Page 19: Se6000D4 Roof Exploded View

    Item Issue Description 022-0590 SE6000D4 Dual voltage control panel 022-0583 SE6000D4 Roof 022-0544 SE6000D4 Fuel tank support bracket large 022-0562 SE6000D4 Fuel tank 022-0544 SE6000D4 Fuel tank mounting bracket small 022-1012 Kelch cap 022-0119 SE6000D4 Fuel tank sealing gasket Drawing Number...
  • Page 20: Ssd6000/S Base Exploded View

    022-0609 SSD6000 Lift beam 022-0677 SSD6000S Lift beam 022-1002 Stay 022-0666 SSD6000 Mark 5 Trolley foot brace Drawing Number Description Issue Date Revision Colour STEPHILL GENERATORS 22-697 THIRD SSD6000 & SSD6000S Base exploded New drawing 04/02/13 Phone : +44 (0)1933 677911 ANGLE view...
  • Page 21: Ssd6000/S Roof Exploded View

    SSD6000 Fuel tank plate 022-0606 SSD6000 Dual voltage control panel Drawing Number Description Issue Date Revision Colour STEPHILL GENERATORS 22-665 THIRD New drawing SSD6000 & SSD6000S Roof exploded view 15/04/08 Phone : +44 (0)1933 677911 ANGLE Drawn 17/06/15 Descriptions updated.

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