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Summary of Contents for Stephill SSDK10W
- Page 1 Issue 2 SSDK10W 10kVA Diesel Generators Handbook & Operation Manual +44 (0) 1933 677911 www.stephill-generators.co.uk...
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Page 2: Table Of Contents
SSDK10W Contents 3 Introduction 12 Operating Instructions 12 Pre-starts Checks 3 Warranty Statement 12 Check Battery Isolator Key & Location 13 Check Oil Level - How to 3 Amendments 13 Adding Engine Oil 14 Check Coolant Level 4 Identification 14 Check Fuel Level... - Page 3 SSDK10W 24 Service and Maintenance 24 Pre-service 24 Engine Service 24 Oil System Service 24 Oil System Location 25 Oil System Service Procedure 25 Alternator Service 25 Spares 25 Kubota Consumable Service Spares 26 Control Panel - AC Components 26 Control Panel - DC Components...
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Page 4: Introduction
No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is given the option of repair or replacement. -
Page 5: Identification
SSDK10W Identification Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the canopy roof of a SSDK10W generator. Below is an example of the Serial/Data plate - Fig.1 Fig.1 Description Item No. -
Page 6: Specification
AC Output Protection As standard the SSDK10W is manufactured as a welfare or standby type generator and configured 230V single phase (1Ph) with socket outlets and a hardwire facility. Protection is made with a main double pole MCB for overload/short circuit protection. An RCD earth leakage protection - Each individual socket is protected by its own single pole MCB. -
Page 7: Engine
SSDK10W Engine SSDK10W Type Kubota D1105-BG Emissions Certification EU Stage V Cylinders Cooling Water Cooled Displacement 1123cc 1500 Standby 9.5 kWm Net Engine Power Continuous 8.4 kWm AC Alternator SSDK10W Type Sincro SK160A 12kVA Dimensions & Weights SSDK10W Skid Mounted... -
Page 8: Control Panel Identification
SSDK10W Control Panel Identification Fig.2 & Fig.3 show a typical standard control panel configuration found on SSDK10W Stephill generators. The control panel is made up of engine and generator controls (DC) and the generator output (AC). Below in Fig.2 & Fig.3 are close-up details of the components found on this control panel. -
Page 9: Generator Safety
SSDK10W Generator Safety Before using this equipment and to avoid personal injury, all warnings shown on the machine should be observed. The warning signage should be checked for legibility and any that have become damaged should be replaced. Carefully read and understand the instructions provided. If there is anything you do not understand DO NOT attempt to use this generator. -
Page 10: Personal Safety
SSDK10W f) Located near the control panel. g) Located on the canopy roof. h) Located below the control panel. Personal Safety • Do not climb on the generator - dents may cause overheating of the acoustic lining. • Do not cover the generator as this can obstruct air inlet and outlets on the canopy which can cause the generator to overheat and cause permanent damage.. -
Page 11: Operating Environment
The standard reference condition for total barometric pressure is 1 bar. This corresponds to an altitude of approximately 100m. Above 100m the rated power must be reduced. Flammable Environment Stephill generators must not be used in a flammable environment. Saline Environment Operation of the machine in a saline environment will require additional corrosion protection. -
Page 12: Fuel
Earth Connection All Stephill products are fitted with an earth stud on the control panel this must be connected to an earthing system or spike. Any earth spike required is dependant on the local conditions of use. The size is determined by reference to current IEE regulations or to a competent electrician. -
Page 13: Noise
Do not operate the generator unless all guards are in place. There is a risk of burns or serious mechanical injury. Operating Instructions STEPHILL GENERATORS LTD STRESS THAT THE ULTIMATE RESPONSIBILITY FOR THE SAFE USE OF THE GENERATOR RESTS WITH THE USER. Pre-start Checks Before any attempt to start the generator please follow these important guidelines. -
Page 14: Check Oil Level - How To
● Remove the oil level gauge (dipstick), wipe it clean and reinstall it. ● Take the oil level gauge (dipstick) out again, and check the oil level. Fig.6 shows the oil fill and oil dipstick locations for the Kubota D1105 engine used within the Stephill SSDK10W generators. -
Page 15: Check Coolant Level
SSDK10W Check Coolant Level It is recommended to check the water/coolant level of the radiator BEFORE EVERY START OPERATION - Ref. Fig.7. The radiator is provided with a recovery tank (expansion vessel) , check the water/coolant is between the "FULL" and "LOW" marks - Ref. Fig.7. -
Page 16: Starting The Generator - Manual Start
SSDK10W Starting the Generator - Manual Start This is a basic operation guide, refer to the DSE 3110 Control Module - Overview within this handbook for an in-depth view/use of the DSE 3110 control module. Once all the pre-start checks have been made you can then start the generator. Follow the procedure below:... -
Page 17: Remote Start/Stop - 2-Wire
SSDK10W Remote Start/Stop - 2-wire The DSE 3110 control module has a 2-wire Remote Start/Stop function. This is a volt free connection, closing two contacts will start and allow the generator to run. Open the contacts and the generator will stop and the DSE 3110 module will wait for the next start request. -
Page 18: Long Term Storage
After changing the fuel filters during a service the fuel system may require any air to be removed. The SSDK10W have a Fuel Pump Prime Button fitted on the control panel - See Fig.2 & 3. Ensuring the fuel tank has an adequate fuel level, press and hold the Fuel Pump Prime Button down for approximately 60 seconds to bleed the fuel system. -
Page 19: Starting Sequence
SSDK10W Starting Sequence Once a start request is made the DSE 3110 will energise the pre-heat relay over a period of 10 seconds. Then the DSE 3110 will then attempt to crank the engine by operating the starter motor relay and also the fuel pump relay. -
Page 20: Auto Mode - Start/Stop Operation
GENERATOR RESTS WITH THE USER. Monitoring Systems The SSDK10W generators use a DSE 3110 control module to operate/monitor the engine and generator. Most common faults/issues can be Identified by the fault icon displayed on the DSE 3110 LCD screen. The table below shows a fault icon and/or the relevant possible causes and checks. -
Page 21: Fault Finding - Dse 3110
SSDK10W Fault Finding - DSE 3110 Fault Icon Possible Cause Check Engine Not Starting/Running - Starter motor not engaging ● Check the battery voltage, should be around 12.5V DC - Charge or Replace. Battery ● Check the condition of the battery leads. - Page 22 Possible Cause Check The Kubota D1105 engine has an adjustable governor that can increase and decrease the engine speed. This is factory set by Stephill during testing. It is not recommended to adjust the engine speed unless absolutely necessary - The correct no-load frequency for this engine is 52.5Hz.
- Page 23 SSDK10W Fault Icon Possible Cause Check A High Engine Temperature shutdown could be for two main reasons, either the engine has overheated or the temperature switch or wiring is faulty. ● Check the level of the water and antifreeze level - fill with...
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Page 24: Fault Finding - General
SSDK10W Fault Finding - General Fault Description Checks/Causes ● Check/test the main MCB and RCD. Generator starts and runs but will not take load ● Check/test the voltage selector switch. ● Check the wiring behind the control panel. ● Check that the battery isolator switch is turned to the ON position. -
Page 25: Service And Maintenance
Oil System Service To ensure both the oil pressure switch and oil pressure sender continue to operate correctly, Stephill Generators recommends that both components may require/benefit from a periodic "service" (annually is recommended) - See "Oil System Service Procedure" below. -
Page 26: Oil System Service Procedure
Re-fit and tighten into Alternator Service Brushless alternators employed on Stephill Generators are maintenance free. Service must be carried out by competent qualified personnel strictly in accordance with the instructions given in the handbook. Any spare parts required should be of genuine manufacturer’s origin. -
Page 27: Control Panel - Ac Components
SSDK10W Control Panel - AC Components Description Description Part No. Part No. 40A 2 Pole MCB 036-0018 230V Socket 32A 044-0004 40A 2 Pole RCD 100mA Hard Wire Terminal M8 036-0150 038-0103 32A 1 Pole MCB 036-0014 Control Panel - DC Components... -
Page 28: Alternator - Spares
032-0014 AVR Fuse 3.15A 036-0100 AVR - Sincro BL4-U 032-0007 Exhaust System Spares Description Description Part No. Part No. Silencer SSDK10W 118-0127 Tail Pipe 118-0129 Manifold Pipe 118-0154 Rain Flap/Cap 023-1015 Fiberglass Manifold Sleeve 023-1098 U-Clamp 42mm 027-0060 U-Clamp 32mm... - Page 31 Blank Page...
- Page 32 Stephill Generators Ltd. Wallis Close, Park Farm South, Wellingborough, Northants, NN8 6AG. Copyright 2024 © Stephill Generators Ltd...
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