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CAMION BRINE MASTER 3000 Owner's Manual

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BRINE MASTER 3000
®
®
OWNER'S MANUAL
Product Code:
BM3000
Version 1.7
Copyright © Enduraplas. All Rights Reserved.

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Summary of Contents for CAMION BRINE MASTER 3000

  • Page 1 BRINE MASTER 3000 ® ® OWNER’S MANUAL Product Code: BM3000 Version 1.7 Copyright © Enduraplas. All Rights Reserved.

  • Page 2: Table Of Contents

    English CONTENTS INTRODUCTION WARNINGS GETTING STARTED 5 & 6 OPERATION 7 - 10 MAINTAINING 11 - 13 TROUBLESHOOTING PARTS BREAKDOWNS 15 - 21 ELECTRICAL BREAKDOWN 22 - 34 WARRANTY 35 - 37 Brine Master ®...

  • Page 3: Introduction

    English INTRODUCTION Congratulations! You now own a Camion™ Brine Master®. Durable design and construction assure you a lifetime of extreme performance. Take a look through this owner’s manual to learn how the pros use their Camion™ Brine Master®. Watch Instruction Videos: www.youtube.com...

  • Page 4: Warnings

    English WARNINGS 1. To ensure your own safety and that of others, you must comply with all relevant environmental, work place health, safety legislation and codes of practice. 2. Select and wear appropriate Personal Protection Equipment in accordance with the label of the product you intend to use.

  • Page 5: Getting Started

    English GETTING STARTED Electrical Requirements This Brine Master 3000® requires a 230 volt, 30 amp circuit to operate. This product comes pre-wired and has a plug for easy setup. Follow all local code requirements. Use a certified electrician to install power supply.
  • Page 6 English GETTING STARTED Positioning & Leveling It’s important to make sure the Brine Master® is positioned to allow easy access to fresh water supply and storage tank hook ups at the control station and that it’s level before use. If you are working with an uneven surface, place shimming material under each end and in the middle of the stainless- steel base frame on either side to level the machine.

  • Page 7: Operation

    English OPERATION Startup 1) Connect fresh water supply hose to the “Fresh Water” port valve (#4), and the brine to storage tank hose to the “Discharge” port (#5) and plug the power cord into the power source. 2) Place discharge valve (#1) to “Discharge to Brining Hopper”...
  • Page 8 English OPERATION Initial Filling 5) Open the “Fresh Water” port valve (#4) and power on the pump, to continue filling the system with fresh water until the orange brine batch tank is filled to the 600 gallon mark. Reference the site gauge tube.
  • Page 9 English OPERATION Unloading 7) Once the salinity reader indi- cates the brine is at 23.0%, move the discharge valve (#1) to “Dis- charge to Storage” position. Make sure the valve to the left of the flow meter (#6) is in the down position. Important Tip: Perfect brine is 23.3%.
  • Page 10 English OPERATION Filling 9) Once the brine batch tank is empty, move the suction valve (#2) to “Suction from Fresh Water” position. Continue filling the system with fresh water until the orange brine batch tank is filled to the 600 gallon mark. Reference the site gauge tube.

  • Page 11: Maintaining

    English MAINTAINING Always Clean unit with fresh water at the end of every season to clean out all brine left in brine maker to ensure proper operations for the following years. The unit requires proper care for longevity and proper operation. Follow all requirements for pump and motor by reviewing their manuals that are included.
  • Page 12 English MAINTAINING As required If damaged When no immediate scheduled use At the end of work and/or daily Before starting work Instruction Ref. Brine Master ®...
  • Page 13 English MAINTAINING Instruction References 14.1 - To clean your refractometer, turn the 5/16” valves to the off position. Then pull the pin on the front and twist the body of the refractometer counter clockwise to remove it. Clean the lens and the inside body removing any debris and flush with fresh water.

  • Page 14: Troubleshooting

    English TROUBLESHOOTING CONDITION REMEDY Reduced flow rate 1) Check for a blockage in the filter screen. Hopper is backing up 1) Ensure there is no blockage on or overflowing internal hopper screen. 2) Clean debris or salt away from the screen.

  • Page 15: Parts Breakdowns

    OVERVIEW 35 37 37 DETAIL C DETAIL A DETAIL D DETAIL B BM Electrical Assembly 34 38 33 38 Version 1.7...
  • Page 16 DETAIL VIEW A DETAIL A 24 30 29 Brine Master ®...
  • Page 17 DETAIL VIEW B DETAIL B 31 55 Version 1.7...
  • Page 18 DETAIL VIEW C DETAIL C DETAIL C DETAIL VIEW D DETAIL D DETAIL D Brine Master ®...
  • Page 19 Bracket for 3000 Gal Brine Master IMS00870OR-NF 870 Gal Flat Bottom Storage Tank AMBM3000 Brine Master 3000 Hopper AMBMSG3000 Brine Master 3000 Hopper Spill Guard APMPH150500SEC Ace pump/Baldor motor EC CBMLS22216 MLS222 Y-Strainer 16 Mesh CPFTGE6 6 INCH MULTI-TITE GASKET...
  • Page 20 PARTS LIST ITEM NO. PART # Description QTY. CBM220BRB45 2 Full Port x 45 HB CBBF330 3"Bolted Tank Flange 3"Bolts CBMVSF300 3 Stubby Valve QDC x Flange Long Handle CBM300MPT 3 Manifold x 3 Male Thread CBM300BRB 3 Flange x 3 Hose Barb CBM220CR 2-in Full Port Flanged Cross CBM220100CPG...
  • Page 21 PARTS LIST ITEM NO. PART # Description QTY. CVPBV516 5/16 inch Diverting Valve CFBE00M0000M 1/4 NPT 5/16 Brass Push-to-Connect Male Elbow CLUVGC04503 3/16ID, 5/16 OD Polyethylene Tubing-1 CSLC918 Refractometer Mounting bracket CEC055 Salinity Measuring Instrument CLUVGC04503 3/16ID, 5/16 OD Polyethylene Tubing-1 CLUVGC04503 3/16ID, 5/16 OD Polyethylene Tubing-2 CHSZ016365...

  • Page 22: Electrical Breakdown

    BRINE MAKER ELECTRICAL ASSEMBLY BRINE MAKER ELECTRICAL ASSEMBLY Brine Master ®...
  • Page 23 MAIN PANEL BOX ASSEMBLY MAIN PANEL BOX ASSEMBLY Version 1.7...
  • Page 24 JUNCTION BOX ASSEMBLY JUNCTION BOX ASSEMBLY Brine Master ®...
  • Page 25 PARTS LIST ITEM NO. PART # DESCRIPTION QTY. CEC080 Brine Maker 3000 UL Electrical Control Panel CEC042 3/4" Liquid Tight Non Metalic Conduit CEC041 1/2" Liquid Tight Non Metalic Conduit CEC048 10/3 SOOW Bulk Wire Cord, 3-Wire, 30A, 600V, Black CEC039 1/2"...
  • Page 26 BRINE MAKER 3000 UL ELECTRICAL CONTROL PANEL CEC080 Brine Maker 3000 UL Electrical Control Panel Brine Master ®...
  • Page 27 Version 1.7...
  • Page 28 ITEM NO. PART # DESCRIPTION QTY. HOFFMAN PolyPro Industrial Enclosure, Type 4X, AVTC02 12.08x10.09x6 HOFFMAN Q16129ABD Junction Box Type 4X / Screw AVTC03 Cover 160x120 DIN Rail; Aluminum; Gray; Height 10.49 mm; Width BNDN1000 35 mm; Length 1 m; Snap Mount 1492-EAJ35 End Anchor US6J2I...
  • Page 29 1492-L6T 1492-L6T PS.1 ABLM1A12010 Version 1.7...
  • Page 30 (415) (329) (329) Brine Master ®...
  • Page 31 Version 1.7...
  • Page 32 GND.1 PS.1 F.3 F.4 NOTE: DIN RAIL TOTAL WIDTH: 9.63", OVERLAPS EACH SIDE BY 0.375" Brine Master ®...
  • Page 33 K2A25U VOLTAGE RATING MAXIMUM CURRENT WIRE RANGE 14AWG-1/0 STRIP LENGTH 0.8" TIGHTENING TORQUE 14-10 50 lb-in MIN WIRE TEMP RATING 60°C USE COPPER CONDUCTORS ONLY 1492-L3Q 600V VOLTAGE RATING MAXIMUM CURRENT 30-12AWG WIRE RANGE 0.39" STRIP LENGTH TIGHTENING TORQUE 60°C MIN WIRE TEMP RATING USE COPPER CONDUCTORS ONLY 1492-L6T...
  • Page 34 HMI.1 DISC.1 SW.2 SW.1 Brine Master ®...

  • Page 35: Warranty

    English WARRANTY • • • • • • • • Version 1.7...
  • Page 36 English WARRANTY Brine Master ®...
  • Page 37 English ACTIVATE YOUR 10-YEAR TANK WARRANTY How to Activate To double your 5-year tank warranty, visit www.camionsystems.com/warranty/ and register this product. Watch Instruction Videos: www.youtube.com Discover More Helpful Tips: www.IceControlTraining.com Version 1.7...
  • Page 38 ® CAMION by Enduraplas 1 (877) 265-9929 cs@camionsystems.com www.camionsystems.com 113 1st Street, Neche ND 58265, USA Discover More Helpful Tips: www.IceControlTraining.com Copyright © Enduraplas. All Rights Reserved.

This manual is also suitable for:

Bm3000

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