Parker H2F-100 User Manual

Parker H2F-100 User Manual

Hydrogen gas generator

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HYDROGEN
GAS GENERATOR
H2F-100 | H2F-165 | H2F-260 | H2F-510 User Guide

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Summary of Contents for Parker H2F-100

  • Page 1 HYDROGEN GAS GENERATOR H2F-100 | H2F-165 | H2F-260 | H2F-510 User Guide...
  • Page 2: Table Of Contents

    Table of Contents Safety Information ........................4 Markings and Symbols ....................... 5 Description ..........................5 Technical Specification ....................... 6 Materials of Construction ....................7 Weight and Dimensions ...................... 8 Receiving and Inspecting the Equipment ................8 Storage ........................8 Unpacking ......................... 8 Overview of the equipment ..................
  • Page 3 Table of Contents Stopping the equipment and depressurizing ................ 19 Servicing ..........................20 Cleaning ........................... 20 Service Intervals ......................20 Service Kits ........................21 Recommended Service A - Required every 4000Hrs (6 months) ........21 Recommended Service B - Required every 16000Hrs (24 months) ......... 21 Recommended Service C - As required ................
  • Page 4 3 Should any defect occur during the warranty period, contact months of dispatch from Parker IGFG. Failure to do this may Parker IGFG’s Technical Support team. invalidate the warranty.
  • Page 5: Safety Information

    The warnings in uct catalog and in any other materials provided from Parker this manual cover the most known potential hazards, but by or its subsidiaries or authorized distributors.
  • Page 6: Markings And Symbols

    Parker Hannifi n. Failure to do this may invalidate the warranty. The generator will perform a quality of deionized water.
  • Page 7: Technical Specification

    Technical Specifi cation This specifi cation is valid when the equipment is located, installed, operated, and maintained as specifi ed within this user guide. Units H2F-100 H2F-165 H2F-260 H2F-510 Water quality Deionized, ASTM II, >1 MOhm, <1µS, fi ltered to <100µm...
  • Page 8: Materials Of Construction

    Materials of Construction Front Panel Assembly Steel / ABS Plastic / Aluminum Top Cover ABS Plastic Chassis Mild Steel (Epoxy Powder Coated) Seal Materials Nitrile, Viton, EPDM, PTFE (tape) LCD Touch Screen Glass / Steel Deionised Water Circuit Tubing Tygon Hydrogen Circuit Tubing Polypropylene Outlet Circuit Tubing...
  • Page 9: Weight And Dimensions

    If the packaging is damaged inform the If any items are missing or damaged, please contact your delivery company immediately and contact your local local Parker Hannifin office. Do not attempt to power up Parker Hannifin office. the generator.
  • Page 10: Overview Of The Equipment

    Overview of the equipment Figure B Key: Overfi ll Drain Control panel Auto water fi ll connection factory installed Options board connection port Fused IEC 320 inlet socket and ON/OFF switch O2 Vent (<250 ml/min) Water bottle spillage drain Excess H2 vent (<1ml/min) Environmental fi lter Water bottle vent Hydrogen Outlet...
  • Page 11: Locating The Equipment

    NOTE: The automatic water fill system is available as a factory or of withstanding the weight of the equipment and all ancillary field fit optional extra. Contact Parker Hannifin for further details. parts. A minimum clearance of 150mm (5.9in) should be provided on all sides of the generator for air flow.
  • Page 12: Installation & Commissioning

    INSTALLATION & COMMISSIONING WARNING Only competent personnel trained, qualifi ed, and approved by Parker Hannifi n should perform commissioning and service procedures. Recommended system layout Figure C Key: Single generator Application Instrument Non return valve Multiple generators Back up supply...
  • Page 13: Installation Parts

    1/4" OD Copper Tube (Grade B-280) (50 FT) X50CT-4-30 Installation Parts display Parker Master Catalog part number and may ordered through your local authorized Parker Sales Company. Please note gas bottle and/or gas bottle regulator are not supplied by Parker Hannifin.
  • Page 14: Connecting The Generator

    Connecting the generator All components used within the system must be rated to at least the maximum operating pressure of the equipment. Environmental fi lters Always protect the system by installing suitably rated pres- sure relief valves. Remove the transit plugs from the vent ports, on the rear of the generator, and fi t the environmental fi lters and O2 vent cap as shown.
  • Page 15: Water Supply (Generators Fitted With Auto Water Fill)

    Water supply (generators fitted with Auto Water Fill) The optional water fill allows the generator’s water bottle to be gravity fed from a suitable deionized water supply. When the water level falls below the mid-point, the water bottle will be replenished from the deionized water supply. Connect the deionized water supply to the automatic water fill inlet (¼"...
  • Page 16: Commissioning The Generator

    In order to guarantee the optimum effi ciency of the PEM cell, this generator must be installed and running within three months of dispatch from Parker Hannifi n. Failure to do this may invalidate the warranty. The generator will perform a 240-minute (4 hours) initialization sequence when powered for the fi rst time.
  • Page 17 Cell Hydration Procedure The Generator will automatically go into cell hydration normally during fi rst use or if the generator has been shut off for more than three months. This procedure is important to slowly run and rehydrate the cell before running at 100%. Once the cell hydration routine is started this way, you will have to wait 4 hours until it completes its cycle.
  • Page 18: Operating The Equipment

    OPERATING THE EQUIPMENT Overview of controls Operating Menus Default Menu The default menu displays the following data: Operational State Figure Q Starting the equipment Connect the generator to the electrical supply and switch it on at the wall socket. Turn the generator on at the power Figure R switch (located on the rear of the generator) and wait.
  • Page 19: General Settings

    1. Standby Mode: The fl ow of hydrogen to the application General Settings can be interrupted by switching the generator into stand- Touch Main Menu icon then General Settings icon: by mode. Pressure Settings: The units of pressure measurement Press “Pause” icon on the screen to go into standby, may be changed between bar, psi and Mpa.
  • Page 20: Cell Hydration Sequence

    Error Log – Main Menu icon – Error Log icon · To clear a system error, click on the “Hard Rest” icon and follow the screen prompts. · The Full clear icon will clear the all the errors from the register. icon will scroll within a page.
  • Page 21: Servicing

    SERVICING The recommended service procedures identifi ed below, along with all other repair and calibration work, should be undertak- en by a Parker Hannifi n approved engineer. Cleaning Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical sockets. If required you may use a mild detergent, however, do not use abrasives or solvents as they may damage the warning labels on the equipment.
  • Page 22: Service Kits

    Service Kits Recommended Service A - Required every 4000Hrs (6 months) Description Catalog Number Contents (1) Deioniser cartridge (2) 100 micron water fi lter Filter Service MKH2F-6M (3) Environmental fi lters (x2) (4) Filter replacement tool Recommended Service B - Required every 16000Hrs (24 months) Description Catalog Number Contents...
  • Page 23: Recommended Service C - As Required

    However, it is recommended that the cartridge is changed at least every 6 months on H2F-100 and H2F-165, 4 Replacing the Desiccant Cartridge (D) months on H2F-260, and 2 months on H2F-510.
  • Page 24: Service Record

    Service Record Generator Details Model Number: Serial Number Supply Voltage Commissioned By: Company Name Address: Telephone: Fax: Contact Name: Date of Commission: Serviced By Service Interval Date Comments Months (Hours) Print Sign 6 (4,000) 12 (8,000) 18 (12,000) 24 (16,000) 30 (20,000) 36 (24,000) 42 (28,000)
  • Page 25: Error Messages

    Check the internal pressure circuit. If the problem Hydrogen Leak Internal Leak persists, contact Parker Hannifin for advice. Check for external leaks on the outlet of the generator. Over If the problem persists contact Parker Hannifin for Maximum internal pressure is exceeded (System Pressure advice. Locked) Conduct Trans There’s a fault with the conductivity sensor...
  • Page 26 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 242 Neck Road Haverhill, MA 01835 phone 800 343 4048 www.parker.com/labgas TI-H2F Rev- © 2024 Parker Hannifin Corporation...

This manual is also suitable for:

H2f-165H2f-260H2f-510

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