Parker Balston HFX-3 Technical Information
Parker Balston HFX-3 Technical Information

Parker Balston HFX-3 Technical Information

Nitrogen generators

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TECHNICAL INFORMATION
Installation, Operation, and Maintenance
Balston HFX-3 and HFX0-3 Nitrogen Generators
®
Figure 1 - Overall Dimensions,
Model HFX0-3 (Model HFX-3 does
not have an Oxygen Analyzer)
General Description
Engineered System
For assistance, call toll-free at 800-343-4048
Left Side View
These instructions must be thoroughly read and understood before installing and operating
this product. Failure to operate this product in accordance with the instructions set forth in
this manual and by other safety governing bodies will void the safety certification of this
product. If you have any questions or concerns, please call the Technical Services Depart-
ment at 800-343-4048, 8AM to 5PM Eastern Time (North America only) or email at
balstontechsupport@parker.com. For other locations outside North America, please contact
your local representative.
The Balston Nitrogen Generator is a completely engineered system which will convert a com-
pressed air supply into 95% to 99% purity compressed nitrogen and (optionally) monitor the purity
of the emergent nitrogen stream. The system is based on state-of-the-art membrane separation
technology. Hollow fiber membranes are used to separate air into a concentrated nitrogen output
stream and an oxygen enriched permeate stream. To monitor the purity of the nitrogen stream,
Parker has incorporated an oxygen analyzer into the design of its HFX0-3 Nitrogen Generation
System.
The Balston HFX0-3 Nitrogen Generator has been certified to IEC 1010 Standards (CSA 22.2
No. 1010.1-92). These generators bear the CSA safety marking on the product label.
The Balston HFX and HFX0-3 Nitrogen Generators include all the components required to generate
high purity nitrogen from compressed air and monitor the purity of that nitrogen (see Figure 1). The
flow schematic (Figure 2) shows all of the major components of the system. The system can be
broken down into five primary functional groups. These are: prefiltration, air separation, controls,
final filtration, and nitrogen purity monitoring (Model HFX0-3 only). An oxygen analyzer is also
available as a separate accessory for the HFX-3 (P/N 72-730).
Front View
Parker Hannifin Corporation
Right Side View
1
Bulletin TI-HFX-3D

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Summary of Contents for Parker Balston HFX-3

  • Page 1 Hollow fiber membranes are used to separate air into a concentrated nitrogen output stream and an oxygen enriched permeate stream. To monitor the purity of the nitrogen stream, Parker has incorporated an oxygen analyzer into the design of its HFX0-3 Nitrogen Generation System.
  • Page 2 Description Prefiltration Two stages of coalescing prefiltration are incorporated into the Balston HFX-3 and HFX0-3 Nitrogen Generator to protect the membrane module from contamination. These filters are located behind the filtration access panel, and they remove liquids and particulate matter from the incoming air supply.
  • Page 3 Description Controls The controls in the Balston Nitrogen Generator comprise: an operating pressure gage, a flowmeter, a flow control valve, an outlet pressure gauge, and a pressure regulator (see Figure 1). Proper use of these controls will assure the user of a 95% to 99% nitrogen outlet stream, depending on operating pressure and flow rate.
  • Page 4: Installation

    Utilities Compressed Air - Compressed Air - Compressed Air - The Balston HFX-3 and HFX0-3 Nitrogen Generators require a source of clean, Compressed Air - Compressed Air - dry compressed air for operation. The incoming air should be between 60°F and 95°F(15°C and 35°C), have a dewpoint less than the ambient temperature, and be relatively free of water, compres-...
  • Page 5 Installation Figure 4 - Recommended Installation Figure 5 - Recommended Installation with a Receiving Tank Galvanic Cell The galvanic cell used in the oxygen analyzer is not not installed into the generator prior to shipment. It Installation is shipped in the bag which contains the documentation for the product. The only tools needed to install the sensor are a small flat head or Phillips screwdriver and wire strippers.
  • Page 6 Repeat this procedure from step 2 if the wires release easily. Thread wires through electrical access opening on right side of generator (see Figure 1). Figure 6 - Front View, Service Panel Removed Parker Hannifin Corporation Bulletin TI-HFX-3D...
  • Page 7 4 4 4 4 4 Disconnect the calibration gas and throw the toggle switch to the downward position to resume sampling the nitrogen stream. (Note: Parker recommends the use of a span gas with an oxygen content between 1% and 10%.) For assistance, call toll-free at 800-343-4048...
  • Page 8 (Note: If more than minor adjustments of the downstream flow controller are required to reach the desired purity level, please see the Troubleshooting section of this manual for further guidance.) Parker Hannifin Corporation Bulletin TI-HFX-3D...
  • Page 9: Operation/Calibration

    Balston Nitrogen Generator. Parker recommends a 5 minute purge of the system (see Step 3 above) each time the unit is started.
  • Page 10: Maintenance

    All maintenance activities for the Balston HFX-3 and HFX0-3 Nitrogen Generators should be All maintenance activities for the Balston HFX-3 and HFX0-3 Nitrogen Generators should be All maintenance activities for the Balston HFX-3 and HFX0-3 Nitrogen Generators should be...
  • Page 11 Maintenance Galvanic Cell Disconnect generator from power supply before replacing galvanic cell sensor. Disconnect generator from power supply before replacing galvanic cell sensor. Disconnect generator from power supply before replacing galvanic cell sensor. Disconnect generator from power supply before replacing galvanic cell sensor. Disconnect generator from power supply before replacing galvanic cell sensor.
  • Page 12 5 5 5 5 5 The maximum maximum maximum operating inlet air temperature of the Balston HFX-3 Nitrogen Generator is 110°F (43°C); The maximum maximum maximum maximum maximum maximum maximum operating inlet air temperature of the Balston HFX0-3 Nitrogen Generator is 95°F (35°C).
  • Page 13: System Specifications

    System Specifications Model Number HFX-3 HFX0-3 Balston Nitrogen Generation System CSA Certification Standard — CSA 22.2 No. 1010.1-1992 IEC 1010 Installation Category — Category II IEC 1010 Pollution Category — Degree 2 Purity (% Nitrogen) 95.0-99.0 95.0-99.0 Atmospheric Dewpoint -58°F (-50°C) -58°F (-50°C) Particles >...
  • Page 14: Troubleshooting And Service

    (FOR INFORMATION CONTACT YOUR LOCAL REPRESENTATIVE) Parker Hannifin guarantees to the original purchaser of this product, that if the product fails or is defective within 12 months from the date of purchase, when this product is operated and maintained according to the instructions provided with the product, then Parker guarantees, at Parker’s option, to replace the product, repair the product,...
  • Page 15: Explanation Of Warning Symbols

    Explanation of Warning Symbols Symbol Symbol Symbol Symbol Symbol Description Description Description Description Description Caution, refer to accompanying documents for explanation. 3 3 3 3 3 Refer the caution/warning note indicated for explantion. Caution, risk of electric shock. For assistance, call toll-free at 800-343-4048...
  • Page 16 242 Neck Road, P.O. Box 8223 Hermitage Court, Hermitage Lane Maidstone, Kent ME16 9NT, England Haverhill, MA 01835-0723 ©Parker Hannifin Corporation 2004, 2008 Parker Hannifin Corporation Bulletin TI-HFX-3D Tel: 978-858-0505 Fax: 978-556-7501 Tel: +44 (01622) 723300 Fax: +44 (01622) 728703 Printed in U.S.A.

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