HYVA TITAN 2.0 User Manual

Skiploader

Hide thumbs

English

German

French

Dutch

Spanish

Italian

Polish

Czech

Hungarian

Norwegian

Finnish

Danish

Romanian

Russian

Slovak

Swedish

subject to change without notice

TITAN 2.0 SKIPLOADER

RIGHT CONTROLS

USER MANUAL

BENUTZERHANDBUCH

MANUEL DE L'UTILISATEUR

GEBRUIKERSHANDLEIDING

MANUAL DE USUARIO

MANUALE D'USO

INSTRUKCJA OBSŁUGI

UŽIVATELSKÝ PŘÍRUČKA

FELHASZNÁLÓI KÉZIKÖNYV

BRUKERVEILEDNING

KÄYTTÖOHJE

BRUGERVEJLEDNING

MANUAL DE UTILIZARE

РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ

POUŽÍVATEĽSKÁ PRÍRUČKA

ANVÄNDARHANDBOK

CH-SL-UM-002 / 19-01-2023 / REV B

Table of Contents

Need help?

Do you have a question about the TITAN 2.0 and is the answer not in the manual?

Questions and answers

Summary of Contents for HYVA TITAN 2.0

Page 1 TITAN 2.0 SKIPLOADER RIGHT CONTROLS English USER MANUAL German BENUTZERHANDBUCH MANUEL DE L’UTILISATEUR French Dutch GEBRUIKERSHANDLEIDING Spanish MANUAL DE USUARIO MANUALE D’USO Italian INSTRUKCJA OBSŁUGI Polish UŽIVATELSKÝ PŘÍRUČKA Czech Hungarian FELHASZNÁLÓI KÉZIKÖNYV Norwegian BRUKERVEILEDNING Finnish KÄYTTÖOHJE Danish BRUGERVEJLEDNING Romanian MANUAL DE UTILIZARE РУКОВОДСТВО...
Page 13 If you have any remarks or questions related to the HYVA products, please contact your local HYVA subsidiary. To maximize the lifetime of the Skiploader, make sure to follow the maintenance instructions as prescribed in the Maintenance section of this manual.
Page 14 TITAN 2.0 SKIPLOADER USER MANUAL INDEX FOREWORD ..........................1 DOCUMENT INFORMATION ......................1 ILLUSTRATIONS LEAFLETS ....................... 1 1 SAFETY ........................... 3 GENERAL SAFETY INSTRUCTIONS ..................3 WHAT TO DO IN CASE OF AN ACCIDENT ................4 INTENDED USE ........................4 OPERATING SPACE AND SAFETY PICTOGRAMS ............
Page 15 TITAN 2.0 SKIPLOADER USER MANUAL SAFETY GENERAL SAFETY INSTRUCTIONS PRECAUTIONS: Read and understand this chapter about the safety instructions, before operating the Skiploader. Wear protective gear while operating the Skiploader. Wear ear protection equipment, if the noise level in the operating position exceeds 80 dB(A) because of other machinery or equipment in use.
Page 16: Intended Use
1. Immediately notify the police or relevant authority. 2. Inform the insurance company as well as the employer and/or owner of the system. 3. Inform your local HYVA subsidiary. 4. DO NOT move any part of the vehicle, loader, load, or container prior to the inspection coming to an end.
Page 17 TITAN 2.0 SKIPLOADER USER MANUAL 1.4 OPERATING SPACE AND SAFETY PICTOGRAMS See illustration 1A on the Leaflet-1, provided with this manual. The area shaded in red colour on the illustration, depicts the minimum safe operating space required for various installations: •...
Page 18: Warranty
50: 4976mm 55: 5476mm Example: 12-37-TAZ stands for TS : a Titan 2.0 Skiploader 12 : lifting capacity of 12,000 kg 37 : a platform length of 37 dm TAZ : cranked telescopic arms. TIP: When ordering spare parts have your systems Serial Number ready, to make sure you receive the right components.
Page 19: Emergency Control
(signal not included in ON: Left Telescopic Arm not fully retracted. delivery) CAUTION: Any indicator failure must be addressed by a HYVA workshop personnel immediately. 3.2 EMERGENCY CONTROL In case of an emergency or failure of the electric part of...
Page 20 TITAN 2.0 SKIPLOADER USER MANUAL MANUAL CONTROL INTERFACE ON THE MACHINE See illustrations (1F, 1G) on the Leaflet-1, provided with this manual. Levers and an electric control unit facilitate the manual operation of the machine. The basic principle of manual operation is a two-hand controlling for safe operation. The operator must hold an electric button, for the control levers to work.
Page 21 TITAN 2.0 SKIPLOADER USER MANUAL See illustrations (1F, 1G) on the Leaflet-1, provided with this manual. Left Right Button Description side side A. Emergency Stop Press to stop all the movements of the machine in case of an Present Present emergency.
Page 22 TITAN 2.0 SKIPLOADER USER MANUAL EMERGENCY STOP Press to stop all the movements (stop screen appears on the display / Pull to release). POWER to power ON/OFF the transmitter. Press once to power ON → “press power” screen appears, → press again to enter operational menu (make sure the transmitter is in reach and E-stop is pulled back).
Page 23 TITAN 2.0 SKIPLOADER USER MANUAL Radio signal strength indicator Date Time Communication error screen (communication lost with receiver) Start-Up screen (press power button to start) Main Arms icon ON: not down, OFF: completely down Jack-legs icon ON: not retracted, OFF: fully retracted, Blink: stabilize truck before operating (L+R indicate sides) Telescopic arms icon.
Page 24 TITAN 2.0 SKIPLOADER USER MANUAL HIGHLY DANGEROUS The Stabilizer (Jack) Legs should be placed on a reliably hard surface before you operate the Lifting Arms. DO NOT tip from an un-even or slated surface. CAUTION: • It is recommended to use the equipment for less than 10 minutes each time.
Page 25 TITAN 2.0 SKIPLOADER USER MANUAL *Not required with a sheeting system. (Optional on Skiploader) 3.8 ADJUSTING CONTAINER STOPS Manual Operation is described here - see optional hydraulic locks operation instructions on section 4.2, step 13. When the skip container is positioned on the floor bed, it must rest against the front stops and must be in between the side stops.
Page 26 Using Shorteners: When necessary, shorten the chain slings before lifting the skip container. HYVA offers grab hooks and shortening clutches for this purpose. Shorten the slings in such a way that the container and load is balanced. The complete sling must still hang free from arms / container when the hook is applied.
Page 27: Safety Features
TITAN 2.0 SKIPLOADER USER MANUAL Grab Hook: The Grab Hook is symmetrical and can be loaded from both sides. Make sure to use the correct side, so that the lifting hook / plate / eye can be positioned correctly to the lug. Use as follows: Ensure that the load pin and retaining pin of the grab hook are fixed properly.
Page 28 TITAN 2.0 SKIPLOADER USER MANUAL 4. Speed limit CAN: only available with truck-CAN communication. Sets a speed limit of 15 km/h when jacklegs or telescopic arms are not in home position. 5. Tip hook safety: when using only one tip hook, this safety feature allows only to tip outside of the cabin, by holding the tip hook button.
Page 29: Two-Hand Control
TITAN 2.0 SKIPLOADER USER MANUAL OPERATING THE SKIPLOADER SYSTEM INSTRUCTIONS 4.1 GENERAL OPERATING This chapter describes the correct way of operating the Skiploader. There are three ways of operating the Skiploader depending on the configurations chosen, as listed below. • Manual Operation Left - Levers + Electric Unit. See illustration 1F.
Page 30 TITAN 2.0 SKIPLOADER USER MANUAL WARNING: While picking up a container, the telescopic arms should be retracted, before the main arms are in vertical position (90°) (see step 10). CAUTION: • If the remote control is used, make sure the “lever controls enable” button on the keypad is white.
Page 31 TITAN 2.0 SKIPLOADER USER MANUAL Pick up the container, by retracting the lifting arms. Left Side Operation: Right Side Operation: Move the lever (A) up, to move the Move the lever (1) up, to move the lifting lifting arms forward.
Page 32 TITAN 2.0 SKIPLOADER USER MANUAL • Check that all the four chains are firmly attached, and that the key plates or lift hooks are correctly positioned above the container lugs. WARNING: DO NOT use fast offload when depositing a loaded container. Only use fast offload with empty containers <1000kg or without container.
Page 33 TITAN 2.0 SKIPLOADER USER MANUAL Move the joystick to the right, to open the clamps and unlock the container. The lock icon should appear as unlocked. 8. Move down the container to the ground by extending the lifting arms back, and hold until the tension is off the chain (only if container is EMPTY, use fast offload if desired).
Page 34 TITAN 2.0 SKIPLOADER USER MANUAL TIPPING A CONTAINER The tipping procedure is as follows; (going through the steps, you will be directed to the previous paragraphs for handling procedures if applicable.) HIGHLY DANGEROUS: • During this procedure, ENSURE that there is no-one within the operating area of the installation (See the illustration 1A on Leaflet-1 provided with this manual).
Page 35 TITAN 2.0 SKIPLOADER USER MANUAL • Remote Operation (Mode 2): Press the ‘Option 1‘ button to put up the tip-hooks and/or “Option 3” button for double tip hooks. Verify that the tip hooks icons appears in the display. 8. Tip the container by moving the lifting arms back. DO NOT use fast offload during tipping.
Page 36 TITAN 2.0 SKIPLOADER USER MANUAL • Remote Operation (Mode 2): o Move the Joystick to left side, to move the hydraulic clamps inside and lock the container. The lock icon should appear as locked. 14. Fully retract the jack-legs Left Side Operation:...
Page 37 TITAN 2.0 SKIPLOADER USER MANUAL • Remote Operation (Mode 2): Move the joystick down to extend the jack-legs. The jack-legs icon will turn ON. 6. Open the hydraulic clamps completely (if applicable). Left Side Operation: Right Side Operation: Move up the lever (L), to open the Move up the lever (9), to open the clamps clamps and unlock the container.
Page 38 TITAN 2.0 SKIPLOADER USER MANUAL 16. Lift the tiphooks. Left Side Operation: Right Side Operation: Press the tip hook button/s until they Press the tip hook button/s until they turn turn green, the tip hooks will move up. green, the tip hooks will move up.
Page 39 TITAN 2.0 SKIPLOADER USER MANUAL • Remote Operation (Mode 2): Move the joystick to the right to open the hydraulic clamps and unlock the container. The lock icon on the screen should appear as unlocked. 6. Make sure the tip hooks are down (or, make sure the tipping chains are not attached to the container).
Page 40 TITAN 2.0 SKIPLOADER USER MANUAL • Remote Operation (Mode 2): Press the ‘Option 1‘ button to put up the tip-hooks and/or “Option 3” button for double tip hooks. Verify that the tip hooks icons appears in the display. 15. Disengage the PTO, and take off the parking brake before moving the truck.
Page 41 TITAN 2.0 SKIPLOADER USER MANUAL Move the joystick down to move the lifting arms back. The main arms icon will turn To use the Fast offload function, press and hold the ‘Option 3’ button. Extend the telescopic arms, if necessary (optional).
Page 42 TITAN 2.0 SKIPLOADER USER MANUAL Left Side Operation: Right Side Operation: Move down the lever (J) to extend the Move down the levers (2) & (3), to jack-legs together. extend each jack-leg. • Remote Operation (Mode 2): o Move the joystick down to extend the jack-legs. The jack-legs icon will turn ON.
Page 43: Maintenance Summary
TITAN 2.0 SKIPLOADER USER MANUAL MAINTENANCE HIGHLY DANGEROUS: • Read and understand the safety regulations and recommendations in section 1 before carrying out maintenance work on the installation. Not doing so can lead to dangerous situations. • The vehicle should not be loaded during maintenance.
Page 44 See procedure § Error! operation Reference source not found. pictograms. See procedure § Error! Signal devices. Reference source not found. Check, and let a HYVA specialist Emergency stops. repair if defective. Control & Safety Check for correct functionality. functions. Rubber covers / ¼...
Page 45: Maintenance Procedures
- Before the start of each working day, you must go around the installation and check for any leaks. In case of any leakage found, contact a HYVA specialist immediately to check the leakage. In case of emergency check and re-tighten the hydraulic components per the torques values given in Error! Reference source not found..
Page 46 5.3.3 Safety Precautions Have a daily check on the pictograms and the warning signs before starting the work, for their presence and legibility. If necessary, have them replaced by a HYVA specialist. 5.3.4 Exchanging Battery on Remote Control The Transmitter is powered by one Lithium-Ion type battery unit. A second spare battery is also included in the delivery.
Page 47 Skiploader. In case of loose bolts / nuts, have them torqued by a HYVA specialist. In case of emergency, obey the following tightening torques: Table 5.4 Tightening torques (Nm):...
Page 48 WARNING: DO NOT remove or loosen the pressure transmitters or pressure switches. The system can be under pressure. If leakage occurs, consult a HYVA specialist. Proximity switches: These are mounted on the following positions (depending on Skiploader execution, some are optional): - Underneath the main arms (one side).
Page 49 DO NOT work with chains that show more than 10% reduction in thickness by wear. Wear is often hidden under the adjacent links. WARNING: NEVER try to weld, cut, or rework a high strength chain. ALWAYS go to a HYVA specialist. subject to change without notice...
Page 50: Troubleshooting
DO NOT try to fix malfunctions in category 3. It is also highly advisable to consult a HYVA specialist with malfunctions in category 2. Not doing so, can compromise the safety and functionality of the Skiploader and can void HYVA’s warranty.
Page 51 External antenna (if used) has Tighten antenna and ground intermittently. loose connection, poor connection. grounding, or interference. Contact a HYVA dealer for more Information. Connector inside receiver is Check all connectors, reset if needed. loose. Another frequency may be Contact your supervisor.
Page 52 TITAN 2.0 SKIPLOADER USER MANUAL Defect Cause Check Exper- tise If problem still occurs, replace proximity switch. If problem still occurs, check the cable, and repair / replace if necessary. The stepper motor of the See the table below for stepper motor telescopic arms malfunctions.
Page 53 TITAN 2.0 SKIPLOADER USER MANUAL Alarm Expe- Cause Check rtise High/Low signal, pressure Check the pressure sensor and cable for sensor annular side main damage / bad contacts. Replace if needed. cylinders. High / Low signal, angle Check the angle transmitter and cable for transmitter main arm.
Page 54 TITAN 2.0 SKIPLOADER USER MANUAL Alarm Expe- Cause Check rtise Under voltage Stepper motor Check the cable and motor Sheeting system lower arm. Over temperature Stepper Let it cool down. If the error keeps occurring, motor Sheeting system lower consult your dealer.
Page 55 | TIPPING SYSTEMS | CONTAINER HANDLING | LIFTING & LOADING | | WASTE MANAGEMENT | TRUCK AND TRAILER | +31 (0)172 - 42 35 55...

HYVA TITAN 2.0 User Manual

Table of Contents

Need help?

Questions and answers

Related Manuals for HYVA TITAN 2.0

Summary of Contents for HYVA TITAN 2.0

Table of Contents