Inovance MD500-PLUS Series Hardware Manual
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Inovance MD500-PLUS Series Hardware Manual

Inovance MD500-PLUS Series Hardware Manual

General-purpose ac drive
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Summary of Contents for Inovance MD500-PLUS Series

  • Page 2: Preface

    Preface Preface Introduction The MD500‑PLUS series AC drive is a general‑purpose high‑performance current vector control AC drive. It is designed to control and regulate the speed and torque of three‑phase AC asynchronous motors and permanent magnet synchronous motors. It can be used to drive textile machines, paper machines, wire drawing machines, machine tools, packaging machines, food machines, fans, water pumps, and other automated production equipment.
  • Page 3 PDF file. Warranty Under the condition of normal use, if the product is faulty or damaged, Inovance provides the warranty service within the warranty period (specified in the order). Within the warranty period, maintenance will also be charged for the damage caused...
  • Page 4 Damage caused by force majeure (such as natural disaster, earthquake, and ● lightning strike) and the secondary damage caused thereof The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. ‑3‑...

  • Page 5: Table Of Contents

    Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 Product Model .
  • Page 6 Table of Contents 5.4.2 AC Input Reactor ............77 5.4.3 EMC Filter.

  • Page 7: Product Model

    Product Model Product Model Table –1 Relationship between product structures and models Structure Product Model (Three‑Phase Product Model (Three‑Phase Product Model (Single‑ 380 V to 480 V) 200 V to 240 V) Phase 200 V to 240 V) MD500T0.4GB‑PLUS MD500‑2T0.4GB‑PLUS ‑...
  • Page 8 Product Model Structure Product Model (Three‑Phase Product Model (Three‑Phase Product Model (Single‑ 380 V to 480 V) 200 V to 240 V) Phase 200 V to 240 V) T13 (without the auxiliary MD500T500G‑PLUS ‑ ‑ power distribution cabinet) MD500T560G‑PLUS MD500T630G‑PLUS T13 (with the auxiliary power MD500T500G‑A‑PLUS ‑...

  • Page 9: Fundamental Safety Instructions

    Use this equipment according to the designated environment requirements. ● Damage caused by improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
  • Page 10 Fundamental Safety Instructions Check whether the packing is intact and whether there is damage, water seepage, ● dampness, and deformation before unpacking. Unpack the package by following the unpacking sequence. Do not strike the package ● violently. Check whether there is damage, rust, or injuries on the surface of the equipment and ●...
  • Page 11 Fundamental Safety Instructions Read through the guide and safety instructions before installation. ● Do not install this equipment in places with strong electric or magnetic fields. ● Before installation, check that the mechanical strength of the installation site can bear ●...
  • Page 12 Fundamental Safety Instructions Do not connect the input power supply to the output end of the equipment. Failure to ● comply will result in equipment damage or even a fire. When connecting a drive to the motor, check that the phase sequences of the drive and ●...
  • Page 13 Fundamental Safety Instructions The equipment must be operated only by professionals. Failure to comply will result in ● death or personal injuries. Do not touch any connecting terminals or disassemble any unit or component of the ● equipment during operation. Failure to comply will result in an electric shock. Do not touch the equipment casing, fan, or resistor with bare hands to feel the ●...
  • Page 14 Fundamental Safety Instructions Require repair services according to the product warranty agreement. ● When the fuse is blown or the circuit breaker or earth leakage current breaker (ELCB) ● trips, wait for at least the time designated on the equipment warning label before power‑on or further operations.

  • Page 15: Product Information

    Product Information Product Information Features The MD500‑PLUS series is a general‑purpose high‑performance current vector AC drive. It controls and regulates the speed and torque of three‑phase AC asynchronous motors and permanent magnet synchronous motors. Figure 1‑1 Product appearance This product has the following characteristics: 1.

  • Page 16: Nameplate And Model

    Product Information Nameplate and Model Figure 1‑2 Nameplate and model Note For three‑phase 380 V to 480 V AC drives, reactors are not available for T1 to T4 ● models, while DC reactors are optional for T5 models and standard for T6 models and above.

  • Page 17: Components

    Components Components Overview The AC drive supports the following structures: Plastic structure for T1 to T6 models ● Sheet metal structure for T7 to T13 models ● Components of T1 to T6 Models Figure 2‑1 Components of T1 to T4 models ‑...
  • Page 18 Components Figure 2‑2 Components of T5 to T6 models ‑17‑...

  • Page 19: Components Of T7 To T9 Models

    Components Components of T7 to T9 Models Figure 2‑3 Components of T7 to T9 models Note The quantity and layout of cooling fans vary with models. T7 models have one cooling fan at the top. ● T8 models have two cooling fans at the top. ●...

  • Page 20: Components Of T10 To T12 Models

    Components Components of T10 to T12 Models Figure 2‑4 Components of T10 to T12 models (without AC output reactor) ‑19‑...

  • Page 21: Components Of T13 Models

    Components Figure 2‑5 Components of T10 to T12 models (with AC output reactor) Components of T13 Models T13 models are available in two structures: models with a standard cabinet and models with an auxiliary power distribution cabinet in addition to the standard cabinet.
  • Page 22 Components Figure 2‑6 Components of standard cabinet Figure 2‑7 Components of standard cabinet with auxiliary power distribution cabinet ‑21‑...

  • Page 23: System Architecture

    System Architecture System Architecture System Composition When the AC drive is used to control asynchronous motors, you must install a variety of electrical devices on the input and output sides of the AC drive to ensure system safety and stability. The following figure shows the system connection diagram. Figure 3‑1 System composition ‑...
  • Page 24 Braking resistor braking resistor consumes regenerative energy generated during motor drive deceleration. For models not containing letter B, use the braking unit MDBUN of Inovance Input side of the Braking unit and the recommended braking resistor. The braking unit consumes drive regenerative energy generated during motor deceleration.

  • Page 25: Electrical Wiring Diagram

    System Architecture Name Installation Location Function Connecting the J11 External operating The external LED operating panel MD32NKE1 and LCD operating panel Interface via the Exit panel MDKE9 are supported. Keyboard Interface Note: For selection of peripheral electrical devices, see "Options". Electrical Wiring Diagram "...
  • Page 26 System Architecture Figure 3‑2 Standard wiring (three‑phase 380 V to 480 V) ‑25‑...
  • Page 27 System Architecture Note Wiring for T1 to T8 (75 kW) models (with "B") and T8 to T13 models (without "B") is different at the double‑headed arrow in the figure. Figure 3‑3 Standard wiring (single‑phase 200 V to 240 V) ‑ ‑...

  • Page 28: Main Circuit Terminals

    System Architecture T13 models " Figure 3–3 " on page 26 shows the standard wiring of the cabinet, and " Figure 3–4 " on page 27 shows the electrical connection in the cabinet. Figure 3‑4 Electrical connection in the cabinet (T13 models) Main Circuit Terminals T1 to T9 models Figure 3‑5 Main circuit terminal arrangement of T1 to T4 models...
  • Page 29 System Architecture Figure 3‑6 Main circuit terminal arrangement of T5 to T8 models Figure 3‑7 Main circuit terminal arrangement of T9 models Table 3–2 Description of main circuit terminals Terminal Screenprint Terminal Name Function Description R, S, T Three‑phase power input The terminals are used to terminals connect to the three‑phase...
  • Page 30 System Architecture Function Description Terminal Screenprint Terminal Name U, V, W Output terminals The terminals are used to connect to the three‑phase motor. Grounding terminal (PE) The terminal is used for protective grounding. T10 to T12 models Figure 3‑8 Main circuit terminal arrangement of T10 to T12 models Table 3–3 Description of main circuit terminals Terminal Screenprint Terminal Name...
  • Page 31 System Architecture T13 models Figure 3‑9 Main circuit terminal arrangement of T13 models Table 3–4 Description of main circuit terminals Terminal Terminal Name Function Description Screenprint R, S, T Three‑phase power input The terminals are used to terminals connect to the three‑phase AC input power supply.

  • Page 32: Control Circuit Terminals

    System Architecture Control Circuit Terminals " Figure 3–10 " on page 31 shows the arrangement of control circuit terminals. Figure 3‑10 Arrangement of control circuit terminals ‑31‑...
  • Page 33 System Architecture Table 3–5 Description of control circuit terminals Type Terminal Terminal Name Function Description Screenprint Power +10V‑GND External +10 V The terminal is used to provide 10 V power supply power supply supply to external devices. The maximum output current is 10 mA. Generally, it is used as the power supply for an external potentiometer with a resistance range of 1 kΩ...
  • Page 34 System Architecture Type Function Description Terminal Terminal Name Screenprint AO1‑GND Analog The terminal supports voltage output or output current output, which is selected by the J4 jumper on the control board. The maximum load resistance is 500 Ω. Output voltage range: 0 V to 10 V Output current range: 0 mA to 20 mA AO2‑GND The terminal supports voltage output or...

  • Page 35: Ac Drive Dimensions

    AC Drive Dimensions AC Drive Dimensions T1 to T9 Models Figure 4‑1 Dimension drawing of T1 to T4 models Table 4–1 Dimensions of T1 to T4 models Mounting Hole Outline Dimensions Mounting Hole Weight mm (in.) mm (in.) Diameter Structure kg (lb) mm (in.) 119 (4.7)
  • Page 36 AC Drive Dimensions Figure 4‑2 Dimension drawing of T5 to T6 models Table 4–2 Dimensions of T5 to T6 models Mounting Hole Outline Dimensions Mounting mm (in.) mm (in.) Hole Weight Structure kg (lb) Diameter mm (in.) T5 (without DC 195 (7.7) 335 (13.2) 350 (13.8)
  • Page 37 AC Drive Dimensions d x 4 Figure 4‑3 Dimension drawing of T7 to T9 models Table 4–3 Dimensions of T7 to T9 models Mounting Hole Outline Dimensions Mounting mm (in.) mm (in.) Hole Weight Structure kg (lb) Diameter mm (in.) 245 (9.7) 523 (20.6) 525 (20.7)

  • Page 38: T10 To T12 Models (Without Ac Output Reactor)

    AC Drive Dimensions T10 to T12 Models (Without AC Output Reactor) Figure 4‑4 Dimension drawing of T10 to T12 models (without AC output reactor) Table 4–4 Dimensions of T10 to T12 models (without AC output reactor) Mounting Mounting Hole Spacing Outline Dimensions Hole Weight...

  • Page 39: T10 To T12 Models (With Ac Output Reactor)

    AC Drive Dimensions T10 to T12 Models (with AC Output Reactor) Figure 4‑5 Dimension drawing of T10 to T12 models (with AC output reactor) Table 4–5 Dimensions of T10 to T12 models (with AC output reactor) Mounting Hole Mounting Hole Spacing Outline Dimensions Diameter Weight...

  • Page 40: Overall Dimensions Of T13 Models (Without Auxiliary Power Distribution Cabinet)

    AC Drive Dimensions Overall Dimensions of T13 Models (Without Auxiliary Power Distribution Cabinet) Figure 4‑6 Outline dimensions and mounting dimensions of T13 models (without auxiliary power distribution cabinet) ‑39‑...

  • Page 41: T13 Models (With Auxiliary Power Distribution Cabinet)

    AC Drive Dimensions Table 4–6 Outline dimensions and mounting dimensions of T13 models (without auxiliary power distribution cabinet) Size Mounting Hole Spacing Outline Dimension Mount Weight mm (in.) mm (in.) ing Hole kg (lb) Diameter mm (in.) 73.5 1800 2100 15 (0.6) (26.0) (2.9)
  • Page 42 AC Drive Dimensions Table 4–7 Outline dimensions and mounting dimensions of T13 models (with auxiliary power distri‑ bution cabinet) Struc Mounting Hole Spacing Dimension Drawing Weight ture mm (in.) mm (in.) nting kg (lb) Hole Diam eter (in.) 73.5 1800 (26.

  • Page 43: Options

    Options Options List of options The following table describes peripherals and options including braking units, function modules, and external operating panels. For details on how to use the peripherals and options, see related user guide. If any of the following peripheral and option is needed, specify it in your order.
  • Page 44 Options Table 5–1 List of options Applicable Description Name Model Order No. AC Drive Model MDBUN‑60‑T 01013133 All models 60 A 380 VAC series MDBUN‑60‑5T 0101AR57 All models 60 A 480 VAC series MDBUN‑90‑T 01013126 All models 90 A 380 VAC series External braking unit MDBUN‑90‑5T...
  • Page 45 MD500‑EN1 01040167 All models card Modbus TCP MD500‑EM1 01040201 All models Modbus TCP communication card communication card User programmable User programmable expansion card T4 to T13 card MD38PC1 01013104 models Compatible with H1U series PLCs of Inovance ‑ ‑...
  • Page 46 MD38PG4D 01040008 models and applications such as machine tool above electric master axis, master‑slave control, and synchronous control. 23‑bit PG card Applicable to 23‑bit encoders of ES510‑PG‑CT1 01320007 All models Inovance; with a DB9 interface ‑45‑...
  • Page 47 Options Applicable Description Name Model Order No. AC Drive Model MD500‑AZJ‑A1T1 01040072 MD500‑AZJ‑A1T2 01040073 MD500‑AZJ‑A1T3 01040074 MD500‑AZJ‑A1T4 01040075 It is used for through‑hole Through‑hole MD500‑AZJ‑A1T5 01040001 mounting and applicalbe only to mounting bracket T1 to T9 models. MD500‑AZJ‑A1T6 01040002 MD500‑AZJ‑A1T7 01040003 MD500‑AZJ‑A1T8 01040004...

  • Page 48: Option Installation

    Options Applicable Description Name Model Order No. AC Drive Model External LED External LED operating panel MD32NKE1 01013061 All models operating panel The external LCD operating panel External LCD supports parameter copying and MDKE9 01040037 All models operating panel English or Chinese display. Operat Standard eight‑conductor, three‑...
  • Page 49 Options Dimensions of the bracket and mounting hole Figure 5‑1 Dimensions of the MD500‑AZJ‑A1T1 bracket and mounting hole ‑ ‑...
  • Page 50 Options Figure 5‑2 Dimensions of the MD500‑AZJ‑A1T2 bracket and mounting hole ‑49‑...
  • Page 51 Options Figure 5‑3 Dimensions of the MD500‑AZJ‑A1T3 bracket and mounting hole ‑ ‑...
  • Page 52 Options Figure 5‑4 Dimensions of the MD500‑AZJ‑A1T4 bracket and mounting hole ‑51‑...
  • Page 53 Options Figure 5‑5 Dimensions of the MD500‑AZJ‑A1T5 bracket and mounting hole ‑ ‑...
  • Page 54 Options Figure 5‑6 Dimensions of the MD500‑AZJ‑A1T6 bracket and mounting hole ‑53‑...
  • Page 55 Options Figure 5‑7 Dimensions of the MD500‑AZJ‑A1T7 bracket and mounting hole ‑ ‑...
  • Page 56 Options Figure 5‑8 Dimensions of the MD500‑AZJ‑A1T8 bracket and mounting hole ‑55‑...

  • Page 57: Bottom Mounting Bracket

    Options Figure 5‑9 Dimensions of the MD500‑AZJ‑A1T9 bracket and mounting hole 5.2.2 Bottom Mounting Bracket The bottom mounting bracket is standard for T10 to T12 models. When the AC drive is installed in a cabinet, a bottom mounting bracket is required for fixing the AC drive to ‑...
  • Page 58 AC drive, as shown in the following figures. A 600 mm cabinet is delivered with the AC drive. If you need an 800 mm cabinet, contact Inovance. Figure 5‑10 Dimensions of bottom mounting bracket for T10 models (mm) Figure 5‑11 Dimensions of bottom mounting bracket for T11 models (mm)

  • Page 59: Guide Rail

    ● standard cabinet with 800 mm (width) x 600 mm (depth). To apply to the PS standard cabinet with 800 mm (width) x 800 mm (depth), contact Inovance. 5.2.3 Guide Rail For details of the guide rail, see Operation Instructions for MD500‑AZJ‑A3T10 Guide Rail .
  • Page 60 Options Conduit box model Table 5–3 Conduit box model and applicable AC drive structure Conduit Box Model Applicable AC Drive Structure MD500–NEMA1–T1 MD500–NEMA1–T3 MD500–NEMA1–T4 MD500–NEMA1–T5 MD500–NEMA1–T6 AC drive overall dimensions Figure 5‑13 Overall dimensions of T1 models (with conduit box) ‑59‑...
  • Page 61 Options Figure 5‑14 Overall dimensions of T2 models (with conduit box) ‑ ‑...
  • Page 62 Options Figure 5‑15 Overall dimensions of T3 models (with conduit box) ‑61‑...
  • Page 63 Options Figure 5‑16 Overall dimensions of T4 models (with conduit box) ‑ ‑...
  • Page 64 Options Figure 5‑17 Overall dimensions of T5 models (with conduit box) ‑63‑...

  • Page 65: Cables

    70℃ (Note: When the ambient temperature exceeds 40℃, contact Inovance.) Sysmetric cable with copper‑braided shield ● If the recommended cable specifications for peripheral devices or optional parts exceed the applicable cable specification range, contact Inovance. ‑ ‑...
  • Page 66 Options To comply with the EMC standards, use shielded cables. The shielded cables are divided into three‑conductor cables and four‑conductor cables, as shown below. If the conductivity of the three‑conductor cable shield cannot meet requirements, add an independent PE cable. Alternatively, use a four‑conductor shielded cable with one conductor as the PE cable.
  • Page 67 Options Recommended cables Table 5–4 Cable selection (three‑phase 380 V to 480 V) AC Drive Model Rated RST/UVW Grounding Cable Screw Tighten Input Recom Cable Lug Recommend Cable Current Torque mended Model ed Cable N·m Cable Model (lb.in) MD500T0.4GB‑PLUS 3 x 0.75 TNR0.75‑4 0.75 R0.75‑4...
  • Page 68 Options AC Drive Model Rated RST/UVW Grounding Cable Screw Tighten Input Recom Cable Lug Recommend Cable Current Torque mended Model ed Cable N·m Cable Model (lb.in) MD500T75G(B)‑PLUS 139.0 3 x 70 GTNR70‑ GTNR35‑ M12 (main 35.0 power) (310.1) M8 (grounding) 13.0 (115.2) MD500T90G‑PLUS...
  • Page 69 Options Table 5–5 Cable selection (three‑phase 380 V to 480 V) (with UL certification) AC Drive Model Rated RST/UVW Grounding Cable Screw Input Cable (AWG/ Cable Lug Cable (AWG/ Cable Lug <2> <2> mil) Model kcmil) Model rent MD500T0.4GB‑PLUS TLK1.25‑4 TLK1.25‑4 MD500T0.7GB‑PLUS TLK1.25‑4...
  • Page 70 Options AC Drive Model Rated RST/UVW Grounding Cable Screw Input Cable (AWG/ Cable Lug Cable (AWG/ Cable Lug <2> <2> mil) Model kcmil) Model rent MD500T250G(‑L)‑PLUS 441.0 4 x 1/0 TLK50‑12 2 x 1/0 TLK50‑12 MD500T280G(‑L)‑PLUS 495.0 4 x 2/0 TLK70‑12 2 x 2/0 TLK70‑12...
  • Page 71 Options Stru AC Drive Model Rated RST/UVW Grounding Cable Screw Tightening ctur Input Torque Cable Cable Cable Cable Lug N·m <1> <1> Model rent (lb.in) Model MD500‑2T37G(B)‑ 139.0 3 x 70 GTNR70‑ GTNR35‑8 M12 (main 35.0 PLUS power) (310.1) 13.0 (grounding) (115.2) MD500‑2T45G‑PLUS...
  • Page 72 Options Table 5–8 Cable selection (single‑phase 200 V to 240 V) (with UL certification) Struc AC Drive Model Rated RST/UVW Grounding Cable Screw ture Input Input Cables Output Cables Cable Cable Cable Lug <2> <2> <2> (AWG/mil) (AWG/mil) (AWG/mil) Model rent Model MD500‑2S0.4GB‑...
  • Page 73 Options Table 5–10 Appearances, models, and dimensions of GTNR series cable lug (unit: mm) Crimping Model Tool GTNR1.5‑5 16.0 GTNR2.5‑4 18.0 GTNR2.5‑5 20.0 GTNR2.5‑6 10.2 20.0 GTNR4‑5 10.0 20.0 RYO‑8 GTNR4‑6 10.0 20.0 YYT‑8 RYO‑14 GTNR6‑5 10.0 23.0 GTNR6‑6 10.0 26.0 GTNR6‑8 12.0...
  • Page 74 Options Crimping Model Tool GTNR120‑ 19.8 15.0 22.0 14.0 10.0 28.0 13.0 60.0 GTNR120‑ 19.8 15.0 22.0 16.0 10.0 28.0 17.0 64.0 GTNR150‑ 21.2 16.5 26.0 16.0 11.0 30.0 13.0 69.0 GTNR150‑ 21.2 16.5 26.0 16.0 11.0 30.0 17.0 69.0 RYC‑150 GTNR185‑...

  • Page 75: Selection Of Control Circuit Cables

    Options Model 185‑10 10.5 185‑12 12.8 16.5 16.5 185‑14 18.5 33.5 14.7 185‑16 16.7 185‑20 18.8 20.7 14.3 240‑10 10.5 240‑12 12.8 240‑14 37.7 18.0 32.0 88.0 14.7 17.0 240‑16 16.7 240‑20 20.7 300‑10 10.5 300‑12 12.8 300‑14 28.0 23.0 41.0 18.0 37.0...

  • Page 76: Peripheral Electrical Devices

    Options Peripheral Electrical Devices 5.4.1 Fuse, Contactor, and Circuit Breaker To avoid electric shocks, do not resume power supply to the product or operate peripherals immediately after a fuse burns or a circuit breaker trips. Instead, wait at least a period of time specified on the product warning label before further operations.
  • Page 77 Options Structure Model Fuse Contactor Circuit Breaker Bussmann UL certification Rated Current (A) Model Rated Current (A) Rated Current (A) MD500T75G(B)‑PLUS FWH‑275A MD500T90G‑PLUS FWH‑325A MD500T110G‑PLUS FWH‑400A MD500T132G‑PLUS FWH‑500A MD500T160G‑PLUS FWH‑600A MD500T200G(‑L)‑PLUS FWH‑800A MD500T220G(‑L)‑PLUS FWH‑800A MD500T250G(‑L)‑PLUS 1000 170M5016 MD500T280G(‑L)‑PLUS 1000 170M5016 MD500T315G(‑L)‑PLUS 1400 170M6017...

  • Page 78: Ac Input Reactor

    If an AC input reactor is required for models with the power over 200 kW, reserve sufficient installation space in the cabinet for the reactor. Models and dimensions (Inovance) Recommended AC input reactor manufacturers and models are listed in the following tables.
  • Page 79 Options Figure 5‑21 AC input reactor model Table 5–15 Selection of Inovance AC input reactors (three‑phase 380 V to 480 V) Structure AC Drive Model Applicable Reactor Inductance Power (mH) Consump tion (W) MD500T0.4GB‑PLUS MD‑ACL‑10‑5‑4T MD500T0.7GB‑PLUS MD‑ACL‑10‑5‑4T MD500T1.1GB‑PLUS MD‑ACL‑10‑5‑4T MD500T1.5GB‑PLUS MD‑ACL‑10‑5‑4T...
  • Page 80 0.018 MD500T630G(‑A)‑PLUS GH‑MVT634ZG‑L3 0.018 Note: For T13 models with the model name containing “‑A”, the input reactor is standard. Table 5–16 Selection of Inovance AC input reactors (three‑phase 200 V to 240 V) Structure AC Drive Model Applicable Reactor Induc...
  • Page 81 Options Dimensions Figure 5‑22 Dimensions of 10 A/15 A AC input reactors Table 5–17 Dimensions of 10 A/15 A AC input reactors (unit: mm) Rated Current 150 ± 2 85 ± 2 100 ± 2 125 ± 1 Φ7 x 10 150 ±...
  • Page 82 Options Figure 5‑23 Dimensions of 40 A/50 A (1.2 mH) AC input reactors Table 5–18 Dimensions of 40 A/50 A (1.2 mH) AC input reactors (unit: mm) Rated Current 180 ± 2 95 ± 2 117 ± 2 150 ± 1 Φ7 x 10 200 ±...
  • Page 83 Options Figure 5‑24 Dimensions of 50 A (0.28 mH)/60 A AC input reactors Table 5–19 Dimensions of 50 A (0.28 mH)/60 A AC input reactors (mm) Rated rent (A) 80 ± 75 ± 5 35 ± 5 120 ± 92 ± 2 Φ8.5 x 72 ±...
  • Page 84 Options Figure 5‑25 Dimensions of 80‑120 A AC input reactors Table 5–20 Dimensions of 80‑120 A AC input reactors (unit: mm) Rated rent 188 ± ‑ ‑ ‑ 120 ± Φ8.5 x 72 ± 2 ‑ ‑ ‑ 188 ± ‑...
  • Page 85 Options Figure 5‑26 Dimensions of 150‑330 A AC input reactors Table 5–21 Dimensions of 150‑330 A AC input reactors (unit: mm) Rated rent 81 ± 5 230 92 ± 10 145 ± 38 ± 5 155 182 ± Φ11 x 76 ±...
  • Page 86 Options Figure 5‑27 Dimensions of 490 A/660 A AC input reactors Table 5–22 Dimensions of 490 A/660 A AC input reactors (unit: mm) Rated rent 106 ± 137 ± 198 ± 60 ± Φ12 x φ12 ± 1 ± 2 106 ±...
  • Page 87 Options Figure 5‑28 Dimensions of 800 A/1000 A AC input reactors Table 5–23 Dimensions of 800 A/1000 A AC input reactors (unit: mm) Rated rent 123 ± 142 ± 70 ± Φ12 x φ12 ± 5 ± 2 ± 1 1000 123 ±...
  • Page 88 Options Models and dimensions (Schaffner) Table 5–24 Selection of Schaffner AC input reactors (three‑phase 380 V to 480 V) Structure AC Drive Model Applicable Reactor Inductance Power (mH) Consumption MD500T0.4GB‑PLUS RWK 3044‑3.5‑88‑E0XXX MD500T0.7GB‑PLUS RWK 3044‑3.5‑88‑E0XXX MD500T1.1GB‑PLUS RWK 3044‑6.5‑88‑E0XXX MD500T1.5GB‑PLUS RWK 3044‑6.5‑88‑E0XXX MD500T2.2GB‑PLUS RWK 3044‑6.5‑88‑E0XXX MD500T3.0GB‑PLUS...

  • Page 89: Emc Filter

    Options Table 5–25 Selection of Schaffner AC input reactors (three‑phase 200 V to 240 V) Structure AC Drive Model Applicable Reactor Inductance Power (mH) Consumption MD500‑2T0.4GB‑PLUS RWK 3044‑3.5‑88‑E0XXX MD500‑2T0.7GB‑PLUS RWK 3044‑6.5‑88‑E0XXX MD500‑2T1.1GB‑PLUS RWK 3044‑6.5‑88‑E0XXX MD500‑2T1.5GB‑PLUS RWK 3044‑12‑88‑E0XXX 2.44 MD500‑2T2.2GB‑PLUS RWK 3044‑12‑88‑E0XXX 2.44 MD500‑2T3.7GB‑PLUS RWK 3044‑18‑89‑E0XXX...
  • Page 90 Options Table 5–26 Standard EMC filter model and appearance Appearance Filter Model FN 2090 series FN 3258 series Schaffner series FN 3359 series TH series Jianli series EBK5 series ‑89‑...
  • Page 91 Options Models and dimensions of Schaffner filters Table 5–27 Selection of Schaffner filters (three‑phase 380 V to 480 V) Structure Power AC Drive Model Filter Model Consumption MD500T0.4GB‑PLUS FN 3258‑7‑44 MD500T0.7GB‑PLUS FN 3258‑7‑44 MD500T1.1GB‑PLUS FN 3258‑7‑44 MD500T1.5GB‑PLUS FN 3258‑7‑44 MD500T2.2GB‑PLUS FN 3258‑7‑44 MD500T3.0GB‑PLUS FN 3258‑16‑44...
  • Page 92 Options Table 5–28 Selection of Schaffner filters (three‑phase 200 V to 240 V) Structure Power AC Drive Model Filter Model Consumption MD500‑2T0.4GB‑PLUS FN 3258‑7‑44 MD500‑2T0.7GB‑PLUS FN 3258‑7‑44 MD500‑2T1.1GB‑PLUS FN 3258‑7‑44 MD500‑2T1.5GB‑PLUS FN 3258‑16‑44 MD500‑2T2.2GB‑PLUS FN 3258‑16‑44 MD500‑2T3.7GB‑PLUS FN 3258‑30‑44 11.8 MD500‑2T5.5GB‑PLUS FN 3258‑42‑44 15.7...
  • Page 93 Options Figure 5‑29 Dimensions of FN 3258 series filters (50‑180 A) Table 5–30 Dimensions of FN 3258 series filters (50‑180 A) (unit: mm) rent 29.5 22.5 29.5 39.5 37.5 42.5 26.5 70.5 The following figure shows the dimensions of FN 3359 series filters (150‑250 A). ‑...
  • Page 94 Options 150A~250A Figure 5‑30 Dimensions of FN 3359 series filters (150‑250 A) Table 5–31 Dimensions of FN 3359 series filters (150‑250 A) (unit: mm) Code Rated Current 150 A 180 A 250 A φ12 φ12 φ12 62.5 ‑93‑...
  • Page 95 Options Code Rated Current 150 A 180 A 250 A ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ The following figure shows the dimensions of FN 3359 series filters (320‑2500 A). 320 ~2500A Figure 5‑31 Dimensions of FN 3359 series filters (320‑2500 A) The following figure shows dimensions of the copper busbar.
  • Page 96 Options 320A~1000A Figure 5‑32 Dimensions of the copper busbar Table 5–32 Dimensions of FN 3359 series filters (320‑2500 A) (unit: mm) Code Rated Current 320 A 400 A 600 A 800 A 1000 A 1600 A 2500 A φ12 φ12 φ12 φ12 φ12...
  • Page 97 Options Models and dimensions of Jianli filters Table 5–33 Selection of Jianli filters (three‑phase 380 V to 480 V) Structure Power AC Drive Model Filter Model Consumption MD500T0.4GB‑PLUS DL‑5EBK5 MD500T0.7GB‑PLUS DL‑5EBK5 MD500T1.1GB‑PLUS DL‑5EBK5 MD500T1.5GB‑PLUS DL‑5EBK5 MD500T2.2GB‑PLUS DL‑10EBK5 MD500T3.0GB‑PLUS DL‑10EBK5 MD500T3.7GB‑PLUS DL‑16EBK5 MD500T5.5GB‑PLUS DL‑25EBK5...
  • Page 98 Options Table 5–34 Selection of Jianli filters (three‑phase 200 V to 240 V) Structure Power AC Drive Model Filter Model Consumption MD500‑2T0.4GB‑PLUS DL‑5EBK5 MD500‑2T0.7GB‑PLUS DL‑5EBK5 MD500‑2T1.1GB‑PLUS DL‑10EBK5 MD500‑2T1.5GB‑PLUS DL‑10EBK5 MD500‑2T2.2GB‑PLUS DL‑16EBK5 MD500‑2T3.7GB‑PLUS DL‑25EBK5 MD500‑2T5.5GB‑PLUS DL‑35EBK5 19.2 MD500‑2T7.5GB‑PLUS DL‑50EBK5 21.7 DL‑65EBK5 27.4 MD500‑2T11G(B)‑PLUS DL‑65EBK5...
  • Page 99 Options Figure 5‑33 Dimensions of Jianli filters (50‑200 A) Table 5–36 Dimensions of Jianli filters (50‑200 A) (unit: mm) Model DL‑25EBK5 6.4 x 9.4 DL‑35EBK5 DL‑50EBK5 DL‑65EBK5 DL‑80EBK5 6.4 x 9.4 DL‑100EBK5 DL‑130EBK5 DL‑160EBK5 DL‑200EBK5 The following figure shows the dimensions of Jianli series filter (250‑800 A). ‑...
  • Page 100 Options 700A~800A 400A~600A 250A~300A Figure 5‑34 Dimensions of Jianli filters (250‑800 A) (unit: mm) Dimensions of Jianli filters (1000 A) ‑99‑...

  • Page 101: Simple Filter

    Options 220±3 6- 13 2-M12 93.5±2 290±0.5 2- 13 356±2 536±3 26 17 Figure 5‑35 Dimensions of Jianli filters (1000 A) (unit: mm) 5.4.4 Simple Filter A simple filter can be used to suppress the RF electromagnetic noise from the power grid and the AC drive during operation.
  • Page 102 Options Dimensions Figure 5‑36 Outline dimensions of the simple filter Table 5–37 Outline dimensions of the simple filter Model Code Simple Filter Dimension Mounting Dimension (Length x Width) (unit: (Length x Width x Height) (unit: mm) Cxy‑1‑ 1102501 85 x 72 x 38 45 x 75 ‑101‑...

  • Page 103: Braking Components

    Options Installation Method Figure 5‑37 Simple filter installation 5.4.5 Braking Components Selecting the resistance of the braking resistor During braking, almost all the regenerative energy of the motor is consumed by the braking resistor. The resistance of the braking resistor is calculated by the following equation: U x U/R = Pb U indicates the braking voltage used to stabilize the system braking.
  • Page 104 Options K: about 50% Pr: Power of the braking resistor D: Braking frequency, which is the proportion of the regenerative process to the whole working process The power of the braking resistor Pr can be calculated based on the following equations: K x Pr = Pb x D = U x U/R x D Pr = (U x U x D)/(R x K)
  • Page 105 Options Figure 5‑39 Outline dimensions (unit: mm) of MDBUN series braking units (MDBUN‑200‑T, MDBUN‑200‑5T, MDBUN‑200‑7T) Braking unit models Note The value in the table is obtained under working conditions featuring a braking usage ratio of 10% for heavy overload G‑type equipment and a maximum braking time of 10s. ‑...
  • Page 106 Options Table 5–39 Selection of braking components (three‑phase 380 V to 480 V) Model Braking Unit 125% Braking Torque Remarks Min. (10% ED; Max. 10s) Braking Resist Model Quanti Specifications of Qty. ance (Ω) Recommended Braking Resistors Brak Resis tors MD500T0.4GB‑PLUS Built‑in, standard 80 W, 1450 Ω...
  • Page 107 Options Model Braking Unit 125% Braking Torque Remarks Min. (10% ED; Max. 10s) Braking Resist Model Quanti Specifications of Qty. ance (Ω) Recommended Braking Resistors Brak Resis tors MD500T200G(‑L)‑PLUS MDBUN‑200‑T 21000 W, 4.1 Ω Input voltage ≤ 440 2.5 x 2 MDBUN‑200‑5T 21000 W, 5.3 Ω...
  • Page 108 Options Table 5–40 Selection of braking components (three‑phase 200 V to 240 V) Model Braking Unit 125% Braking Torque (10% ED; Remarks Min. Max. 10s) Braking Resist Model Quanti Specifications of Qty. of ance (Ω) Recommended Braking Braking Resistors Resistors MD500‑2T0.4GB‑PLUS Built‑in, standard 90 W, 300 Ω...

  • Page 109: Afe Unit

    The active front end (AFE) is an optional unit used to feed the energy generated by the motor during braking back to the power grid. This eliminates the needs of the braking unit and braking resistor and reduces heat emission. Inovance AFE features high energy efficiency, low noise, low harmonics, and high power factor.
  • Page 110 Options Figure 5‑40 Dimensions of AFE unit of MD051 series (unit: mm) Table 5–42 Dimensions of AFE unit of MD051 series Mounting Hole (mm) Mounting Outline Dimensions (mm) Bracket Weight Hole Model Diameter (kg) (mm) MD051T5.5G MD051T7.5G MD051T11G MD051T15G 14.0 MD051T18.5G 14.8 MD051T22G...
  • Page 111 Options Figure 5‑41 Dimensions of AFE unit of MD050 series (unit: mm) Table 5–43 Dimensions of AFE unit of MD050 series Outline Dimensions (mm) Mounting Hole (mm) Mounting Hole Weight Model Diameter (kg) (mm) MD050‑T37G MD050‑T45G MD050‑T55G MD050‑T75G MD050‑T90G MD050‑T110G MD050‑T132G MD050‑T160G MD050‑T200G...

  • Page 112: Output Reactor

    Min. Length of the Cable for the Output Reactor (m) 0.4–3 200–500 200–500 200–500 200–500 200–500 ≥ 11 Models and dimensions (Inovance) Models and dimensions of the recommended Inovance AC output reactors are as follows. Figure 5‑42 AC output reactor model ‑111‑...
  • Page 113 For T10 to T12 models, purchase AC output reactors with a model number ● containing "‑L". T13 models are delivered with an AC output reactor. ● Table 5–46 Selection of Inovance AC output reactors (three‑phase 380 V to 480 V) Struc AC Drive Model Applicable Reactor Model Inductance...
  • Page 114 0.035 ‑ MD500‑2T55G‑PLUS MD‑OCL‑330‑0.021‑4T‑1% 0.021 ‑ MD500‑2T75G‑PLUS MD‑OCL‑330‑0.021‑4T‑1% 0.021 ‑ Table 5–48 Model selection of Inovance AC output reactors (single‑phase 200 V to 240 V) Struc AC Drive Model Applicable Reactor Model Inductance Power ture (mH) Consump tion (W) MD500‑2S0.4GB‑PLUS MD‑OCL‑5‑1.4‑4T‑1%...
  • Page 115 Options Figure 5‑43 Dimensions of 5‑10 A AC output reactors Table 5–49 Dimensions of 5‑10 A AC output reactors (unit: mm) Rated Current (A) 105 ± 1 84 ± 2 91 ± 1 Φ6 x 11 65 ± 2 105 ± 1 84 ±...
  • Page 116 Options Figure 5‑44 Dimensions of 15 A AC output reactors Table 5–50 Dimensions of 15 A AC output reactors (unit: mm) Rated Current (A) 148 ± 1 76 ± 2 95 ± 1 Φ6 x 15 61 ± 2 ‑115‑...
  • Page 117 Options Figure 5‑45 Dimensions of 20 A AC output reactors Table 5–51 Dimensions of 20 A AC output reactors (unit: mm) Rated Current (A) 148 ± 1 76 ± 2 95 ± 1 Φ6 x 15 61 ± 2 ‑ ‑...
  • Page 118 Options Figure 5‑46 Dimensions of 30‑60 A AC output reactors Table 5–52 Dimensions of 30‑60 A AC output reactors (unit: mm) Rated Current (A) 148 ± 1 95 ± 2 95 ± 1 Φ6 x 15 80 ± 2 148 ± 1 95 ±...
  • Page 119 Options Figure 5‑47 Dimensions of 80‑120 A AC output reactors Table 5–53 Dimensions of 80‑120 A AC output reactors (unit: mm) Rated Current 188 ± 68 ± 75 ± 5 40 ± 5 92 ± 2 120 ± Φ8.5 x 72 ±...
  • Page 120 Options Figure 5‑48 Dimensions of 150‑250 A AC output reactors Table 5–54 Dimensions of 150‑250 A AC output reactors (unit: mm) Rated rent 81 ± 5 81 ± 5 230 97 ± 140 ± 113 ± 42 ± 5 182 ± Φ11 x 87 ±...
  • Page 121 Options Figure 5‑49 Dimensions of 330 A AC output reactors Table 5–55 Dimensions of 330 A AC output reactors (unit: mm) Rated rent 95 ± 5 95 ± 5 250 110 ± 155 ± 132 ± 45 ± 5 214 ± Φ11 x 160 ±...
  • Page 122 Options Table 5–56 Model selection of Schaffner output reactors Structure AC Drive Model Applicable Reactor Model Inductance Power (mH) Consumption MD500T0.4GB‑PLUS RWK 305‑4‑KL 1.47 MD500T0.7GB‑PLUS RWK 305‑4‑KL 1.47 MD500T1.1GB‑PLUS RWK 305‑4‑KL 1.47 MD500T1.5GB‑PLUS RWK 305‑7.8‑KL 0.754 MD500T2.2GB‑PLUS RWK 305‑7.8‑KL 0.754 MD500T3.0GB‑PLUS RWK 305‑10‑KL 0.588...
  • Page 123 Options Table 5–57 Model selection of Schaffner output reactors (three‑phase 200 V to 240 V) Structure AC Drive Model Applicable Reactor Model Inductance Power (mH) Consumption MD500‑2T0.4GB‑PLUS RWK 305‑4‑KL 1.47 MD500‑2T0.7GB‑PLUS RWK 305‑7.8‑KL 0.754 MD500‑2T1.1GB‑PLUS RWK 305‑7.8‑KL 0.754 MD500‑2T1.5GB‑PLUS RWK 305‑10‑KL 0.588 MD500‑2T2.2GB‑PLUS RWK 305‑14‑KL...
  • Page 124 Options Figure 5‑50 Dimensions of 4–45 A output reactors Table 5–59 Dimensions of 4–45 A output reactors (unit: mm) Rated Current (A) 4 and 7.8 Max. 60 Max. 115 4.8 x 9 2.5 mm Max. 70 Max. 115 4.8 x 9 2.5 mm Max.
  • Page 125 Options Table 5–60 Dimensions of 60–110 A output reactors (unit: mm) Rated Current (A) 60 and 72 Max. 125 Max. 190 8 x 12 16 mm Max. 115 Max. 225 8 x 12 35 mm Max. 130 Max. 220 8 x 12 35 mm Figure 5‑52 Dimensions of 124‑1100 A output reactors Table 5–61 Dimensions of 124–1100 A output reactors (unit: mm)

  • Page 126: Magnetic Ring And Ferrite Clamp

    Options Rated Current 11 x 15 Ø11 1100 11 x 15 Ø11 5.4.8 Magnetic Ring and Ferrite Clamp Model The magnetic ring can be used on the input or output side of the AC drive. Install it as close to the AC drive as possible. When installed on the input side, the magnetic ring can suppress the noise in the input power supply system of the drive.
  • Page 127 Options Table 5–62 Appearance and model of the magnetic ring and ferrite clamp Category Appearance Model Magnetic ring DY644020H DY805020H DY1207030H Ferrite clamp DYR‑130‑B Dimensions Figure 5‑53 Dimensions of the magnetic ring ‑ ‑...
  • Page 128 Options Table 5–63 Dimensions of the magnetic ring Dimensions (OD x ID x HT) (mm) Model DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 5‑54 Dimensions of the ferrite clamp ‑127‑...

  • Page 129: Operating Panel

    Options Operating Panel Appearance Description Model An external LED operating panel that operates in the same way as the AC drive's operating panel for MD32NKE1 easy commissioning For dimensions, see " Figure 5–55 " on page 128 An optional LCD operating panel that supports copy, download, and modification of parameters MDKE9...
  • Page 130 Options 26.4 3-M3 MDKE9 Figure 5‑56 Dimensions of MDKE9 (unit: mm) ‑129‑...

  • Page 131: Expansion Cards

    Applicable to all models communication card Modbus TCP MD500‑EM1 Modbus TCP communication card Applicable to all models communication card User programmable MD38PC1 User programmable expansion card Applicable to T4 models and expansion card Compatible with H1U series PLCs of Inovance above ‑ ‑...

  • Page 132: Installing The Expansion Card

    Expansion Cards Name Model Function Remarks Resolver interface card MD38PG4 The card is applicable to resolvers with an Applicable to all models excitation frequency of 10 kHz and has a DB9 interface. To meet the MD38PG4 requirements, the excitation input DC resistance of the resolver must be greater than 17 Ω.
  • Page 133 Expansion Cards Figure 6‑1 Installation position of expansion cards ‑ ‑...

  • Page 134: Technical Data

    Technical Data Technical Data Electrical Parameters Note The rated power of AC drives in the following tables is measured under the following conditions: For three‑phase 380 V to 480 V models, the input voltage is 440 VAC. ● For three‑phase 200 V to 240 V models, the input voltage is 220 VAC. ●...
  • Page 135 Technical Data Table 7–2 Electrical parameters of T2 to T4 models (three‑phase 380 V to 480 V) Item Specification Model: MD500Txxxxx‑PLUS 3.7GB 5.5GB 7.5GB 11GB 15GB Structure Output Power (kW) Rated output current (A) Output voltage Three phase, 0 V to input voltage Maximum output frequency 599 Hz (editable through parameter) Carrier frequency...
  • Page 136 Technical Data Item Specification Model: MD500Txxxxx‑PLUS 18.5G(B) 22G(B) 18.5G(B)‑T 22G(B)‑T 30G(B) 37G(B) Input Rated input current (A) 49.5 43.4 51.3 Rated voltage/frequency Three‑phase 380 VAC to 480 VAC, 50/60 Hz Allowable voltage ‑15% to +10%, or 323 VAC to 528 VAC fluctuation range Allowable frequency ±5%, or 47.5 Hz to 63 Hz...
  • Page 137 Technical Data Item Specification Model: MD500Txxxxx‑PLUS 45G(B) 55G(B) 75G(B) 110G 132G 160G Pollution degree IP rating IP20 (open type, applicable to IEC‑certified products) Table 7–5 Electrical parameters of T10 to T11 models (three‑phase 380 V to 480 V) Item Specification Model: MD500Txxxxx‑PLUS 200G(‑L) 220G(‑L)
  • Page 138 Technical Data Table 7–6 Electrical parameters of T12 models (three‑phase 380 V to 480 V) Item Specification Model: MD500Txxxxx‑PLUS 315G(‑L) 355G(‑L) 400G(‑L) 450G(‑L) Structure Output Power (kW) Rated output current (A) Output voltage Three phase, 0 V to input voltage Maximum output 599 Hz (editable through parameter) frequency...
  • Page 139 Technical Data Item Specification Model: MD500Txxxxx‑PLUS 500G(‑A) 560G(‑A) 630G(‑A) Input Rated input current (A) 838.1 949.6 1043.5 Rated voltage/frequency Three‑phase 380 VAC to 480 VAC, 50/60 Hz Allowable voltage ‑15% to +10%, or 323 VAC to 528 VAC fluctuation range Allowable frequency ±5%, or 47.5 Hz to 63 Hz fluctuation range...
  • Page 140 Technical Data Table 7–9 Electrical parameters of T3 to T6 models (three‑phase 200 V to 240 V) Item Specification Model: MD500‑2Txxxxx‑PLUS 5.5GB 7.5GB 11G(B) 15G(B) 18.5G(B) Structure Output Power (kW) 18.5 Rated output current Output voltage Three phase, 0 V to input voltage Maximum output 599 Hz (editable through parameter) frequency...
  • Page 141 Technical Data Item Specification Model: MD500‑2Txxxxx‑PLUS 22G(B) 30G(B) 37G(B) Input Rated input current Rated voltage/ Three‑phase 200 V to 240 V, 50/60 Hz frequency Allowable voltage ‑15% to +10%, or 170 VAC to 264 VAC fluctuation range Allowable frequency ±5%, or 47.5 Hz to 63 Hz fluctuation range Power supply capacity 40.7...
  • Page 142 Technical Data Item Specification Model: MD500‑2Txxxxx‑PLUS 110G 132G 160G 200G Overvoltage category OVCIII Pollution degree IP rating IP20 Single-phase 200 V to 240 V Table 7–12 Electrical parameters of T2 models (single‑phase 200 V to 240 V) Item Specification Model: MD500‑2Sxxxxx‑PLUS 0.4GB 0.7GB 1.5GB...

  • Page 143: Technical Specifications

    Technical Data Technical Specifications Table 7–13 Technical specifications of the AC drive Item Specification Input Basic Digital setting: 0.01 Hz functions frequency Analog setting: maximum frequency x 0.025% resolution Control mode Sensorless vector control (SVC), feedback vector control (FVC), and voltage/frequency (V/f) control Torque starting 0.25 Hz/150% (SVC);...
  • Page 144 Technical Data Item Specification Contin Simple PLC, The system implements up to 16 speeds by using the built‑in multi‑speed PLC or control terminal. running Built‑in This function facilitates closed‑loop control of process proportiona control. l–integral–deri vative (PID) Automatic When the mains voltage changes, the output voltage keeps voltage constant automatically.
  • Page 145 Technical Data Item Specification Running Command Operating panel, control terminal, and serial communication sources port, which can be switched over in various ways. Frequency Supports up to 10 frequency reference sources including reference digital setting, analog voltage setting, analog current setting, sources pulse setting, and serial communication setting.
  • Page 146 100 m. For altitude above 3000 m, contact Inovance. (Note: The maximum altitude for T1 models is 2000 m. For use at the altitude higher than 2000 m, contact Inovance.) Ambient ‑10℃ to +50℃. If the ambient temperature ranges from 40℃...

  • Page 147: Maintenance

    Maintenance Maintenance Routine Maintenance 8.1.1 Daily Inspection Items The service life of the devices inside the AC drive is affected by the ambient temperature, humidity, dust, and vibration. Therefore, it is necessary to carry out daily and periodic maintenance. Frequent inspections are required if the device is used in harsh environments suffering: 1) high ambient temperature;...

  • Page 148: Regular Maintenance

    Maintenance 8.1.2 Regular Maintenance Check the items listed in the following table every one or two years, dependent on actual use and work environment of the product. Periodic maintenance helps detect product function deterioration and damage. Make a copy of the following checklist and sign the "Checked" column after each inspection.

  • Page 149: Main Circuit Insulation Test

    Maintenance Item Description Solution Checked Control circuit Check whether control components Clean up the surface of control ● ● are in poor contact. cables and terminals. Check whether terminal screws are Replace damaged or corroded ● ● loose. control cables. Check whether the insulation of the ●...

  • Page 150: Replacement Of Quick-Wear Parts

    Maintenance Disconnect the optional grounding screw of VDR before performing a voltage resistance test. Otherwise, the test may fail. Replacement of Quick-Wear Parts 8.3.1 Service Life of Quick-wear Parts Quick‑wear parts of the AC drive include the cooling fan and electrolytic capacitor. Their service life is related to the operating environment and maintenance status.
  • Page 151 Maintenance Quantity Model T3 (11 kW) T8 to T10 T11 to T12 Removing and installing cooling fans of T1 to T6 models Removing Press the snap‑fit joint of the fan cover to remove the fan cover. Pull the fan upward and disconnect the power cable plug from the socket.
  • Page 152 Maintenance Note Install the fan in reverse order of removal. Pay attention to the fan direction. ● The fan rotates clockwise and blows air towards the motor air filter when viewed ● from the rear cover of the fan. Plug the fan power cable into the fan power socket.
  • Page 153 Maintenance After replacement, check that the air flows upwards. Removing and installing cooling fans of T7 to T9 models Note The number and position of cooling fans vary with models. However, the fans are removed and installed in the same way. Removing Unplug the fan power cable from the socket (top view).
  • Page 154 Maintenance Use a screwdriver to remove the four fixing screws from the fan cover. Remove the fan cover and fan from the AC drive. Installing Install the fan in reverse order of removal. Pay attention to the fan direction. When installing the fan and fan cover to the AC drive, align the mounting holes.
  • Page 155 Maintenance After replacement, check that the air flows upwards. Removing and Installing Cooling Fans of T10 to T12 Models Removing Remove the six fixing screws from the cover, hold the cover with two hands, and lift it along the arrow direction to remove it. ‑...
  • Page 156 Maintenance Unplug the fan power cable connector (one connector for one fan). Then remove the three fixing screws from the fan box and draw the fan box out in the direction indicated by the arrow. Remove the four fixing screws from each fan cover and remove the fan.
  • Page 157 Maintenance Connect the fan power cable connectors and fasten the fan box. After replacement, check that the air flows upwards. Removing and installing cooling fans of T13 models Note T13 models have a top‑mounted fan and a cabinet‑mounted fan. See the following for how to remove and install the fan.
  • Page 158 Maintenance Removing the top-mounted fan Remove the two fixing screws from the top cover at the front, slide forward the protective cover with two hands along the guide for about 20 mm, and lift it up to remove the protective cover.
  • Page 159 Maintenance Disconnect the cables connecting the X1 terminal block to the top‑mounted fan and pull out the cables from the wiring tray. Remove cables of terminals 1, 3, 5, and 7 only. Remove the four fixing screws from the top‑mounted fan and take out the fan from the AC drive.
  • Page 160 Maintenance Removing the cabinet-mounted fan Open the cabinet door to locate the AC drive, which is shown in the following figure. Remove baffle plates A and B from the AC drive in sequence shown in the figure. ‑159‑...

  • Page 161: Replacing Theelectrolytic Capacitor

    Maintenance Unplug the fan power cable from the socket. Remove the four fixing screws from the fan and take out the fan from the AC drive. Note that the fan direction is from right to left. Installing the cabinet-mounted fan 1.

  • Page 162: Refilling And Replacing The Coolant

    Signs of fan damage: cracks on the blade, unusual vibration noise upon start, and ● abnormal operation of fan blades. Replacement: To protect related components, contact Inovance for replacement ● of the filter capacitor. 8.3.4 Refilling and Replacing the Coolant The coolant is applicable to T13 models only.
  • Page 163 Maintenance Remove the clamping hoop and liquid level switch from the water tank, as shown below. Add coolant, install the liquid level switch, and tighten the clamping hoop. Install the top cover on the AC drive cabinet. Replacing the coolant Check the coolant once every year.

  • Page 164: Placing The Drain Hose Of Waterproof Baffle

    Maintenance Remove the clamping hoop from the water tank on top of the cabinet, open the pump valve (rotate the valve to the horizontal position) as shown in the figure, and drain the coolant completely (it takes about 10 minutes). Close the pump valve (rotate the valve to the vertical position) as shown in the figure.

  • Page 165: Replacing The Dust Filter Foam

    Maintenance Extend the drainage end of the drain hose to the trench through the bottom protective cover of the AC drive. 8.3.6 Replacing the Dust Filter Foam This procedure is applicable to T13 models only. When the dust accumulates on the dust filter foam and affects ventilation and heat dissipation of the cabinet, clean or replace the dust filter foam by following the steps below.
  • Page 166 Maintenance Removing the Dust Filter Foam Remove the M6 butterfly nuts at the four corners, hold the foam frame with two hands, and pull out the dust filter foam. Clear the dust from the dust filter foam with water or cleaning agent.

  • Page 167: Storage And Warranty

    Warranty Under the condition of normal use, if the product is faulty or damaged, Inovance provides the warranty service within the warranty period (specified in the order). After the warranty period expires, maintenance will be charged.
  • Page 168 Damage caused by force majeure (such as natural disaster, earthquake, and ● lightning strike) and the secondary damage caused thereof The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. ‑167‑...

  • Page 169: Compliance

    Compliance Compliance Compliance List The following table lists related certifications, directives, and standards. Certification marks on the product nameplate indicate the certifications acquired. Certification Directive Standard EN IEC 61800‑3 EMC Directive 2014/30/EU certification EN 61800‑5‑1 Low Voltage 2014/35/EU Directive (LVD) RoHS Directive EN 50581 2011/65/EU...

  • Page 170: Requirement For Compliance With Emc Directive

    Compliance 9.2.2 Requirement for Compliance with EMC Directive The drive is applicable to the first environment and second environment and ● complies with EMC directive 2014/30/EU and standard EN IEC 61800‑3. When used in the first environment, the equipment may generate radio interference. Except that the equipment must confirm to requirements of CE certifications, you also need to take measures to prevent radio interference if required.

  • Page 171: Requirements For Compliance With The Lvd

    Compliance Introduction to EMC standards Electromagnetic compatibility (EMC) describes the ability of electrical and electronic devices to work properly in the electromagnetic environment without introducing electromagnetic interferences that disturb the operation of other local devices or systems. Therefore, EMC includes the following requirements: The electromagnetic interference generated by the device in the normal operation ●...

  • Page 172: Ul Or Cul Certification

    Compliance Installation environment For installation environment requirements, refer to the related section in the MD500‑ PLUS Series General‑Purpose AC Drive Installation Guide . Protective requirements of installation The drive must be installed in a cabinet that is used in a final system. The system ●...
  • Page 173 Compliance Installation location Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as specified by UL61800–5–1. Ambient temperature Keep the ambient temperature within the following range based on the protective class: Ambient temperature range for T1 to T6 models (Type 1, enclosed type): –10℃ to ●...
  • Page 174 2. Operation at rated values If the recommended cable specifications for peripheral devices or optional parts exceed the applicable cable specification range, contact Inovance. Main circuit terminal dimensions and cable selection For main circuit terminal dimensions and cable selection, see "...
  • Page 175 *19011578B02*...

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