Preface Preface Introduction The MD580 series is a low‑voltage high‑performance engineering AC drive (690 V) that can control permanent magnet synchronous motors and AC asynchronous motors. Adopting the high‑performance vector control technology, the MD580 series features high torque output at a low speed, excellent dynamic characteristics, superior overload capabilities, and stable performance.
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PDF file. Warranty Agreement Inovance provides warranty services within the warranty period (as specified in your order) for any fault or damage that is not caused by improper operation. You will be charged for any repair work after the warranty period expires.
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(such as sulfide gas, acid gas, conductive dust, etc.) or with high humidity. The maintenance fee is charged according to the latest Maintenance Price List of Inovance. If otherwise agreed upon, the agreed terms and conditions shall prevail. ‑3‑...
● requirements; otherwise, a fault may occur. Noncompliance‑caused malfunction or damage to parts are not covered in product quality warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper usage. Safety Levels and Definitions Indicates that failure to comply with the notice can result in death or severe personal injuries.
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Fundamental Safety Instructions Check whether the packing is intact and whether there is any sign of damage, water ● seepage, dampness, and deformation. Unpack the package by following the unpacking sequence. Do not strike the package ● violently. Check whether there is any sign of damage or rust on the surfaces of the equipment and ●...
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Fundamental Safety Instructions Read through the guide and safety instructions before installation. ● Do not install this equipment in places with strong electric or magnetic fields. ● Before installation, ensure that the installation position has sufficient mechanical ● strength to support the weight of the device. Failure to comply will result in a mechanical danger.
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Fundamental Safety Instructions Do not connect the input power supply to the output end of the equipment. Failure to ● comply can result in equipment damage or even a fire. When connecting a drive to the motor, make sure the phase sequence of the drive and ●...
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Fundamental Safety Instructions Do not touch the equipment enclosure, fan, or resistor to sense the temperature. Failure ● to comply may result in burns. Prevent metal or other objects from falling into the device during operation. Failure to ● comply may result in a fire or product damage. Maintenance Only professionals are allowed to perform installation, wiring, maintenance, inspection ●...
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Fundamental Safety Instructions Disposal Dispose of retired equipment in accordance with local regulations and standards. ● Failure to comply may result in property damage, personal injuries, or even death. Recycle retired equipment by observing industry waste disposal standards to avoid ●...
Product Information Product Information Features The MD580 series is a low‑voltage high‑performance engineering AC drive (690V). Figure 1‑1 Product appearance The AC drive highlights the following: Adopting excellent dynamic characteristics and superior overload capability, the ● drive can drive three‑phase AC asynchronous motors and three‑phase AC permanent magnet motors.
Product Information Model and Nameplate Product model ③ Output current ① Product name ⑤ Standard accessory 07A4: 7.4 A MD580: AC drive series B: Reactor 09A9: 9.9 A Null: / 0271: 271 A 6 Standard accessory ② Product series ④ Voltage class 01S: AC drive (single‑...
Product Information Technical Indicators 1.3.1 Electrical Specifications The data in the table below is measured at the input voltage of 690 VAC. ● The drive can automatically switch between the light overload mode and heavy ● overload mode based on the output current. Table 1–1 Electrical specifications Light Overload Heavy Overload...
Product Information 1.3.2 Technical Specifications Table 1–2 Technical specifications Item Specification Voltage/frequency (V/f) control: 0‑599 Hz Output frequency Vector control: 0‑599 Hz Carrier frequency 0.8‑8 kHz Digital setting: 0.01 Hz Input frequency resolution Analog setting: Maximum frequency x 0.025% AC drive capacity 5.5–250 kW Three‑phase 525 VAC to 690 VAC, with the offset from ‑15% to 10%, namely 446 VAC Input voltage...
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Product Information Item Specification Acceleration/ Straight‑line and arc acceleration/deceleration curve deceleration curve Built‑in proportional–inte One set of PID parameters to implement closed‑loop process control gral–derivative (PID) RS485 communication card: Supports the Modbus RTU protocol. DP communication card: Supports the PROFIBUS DP protocol. CANopen communication card: Supports the CANopen protocol.
Product Information Components 1.4.1 Overview The S4 to S9 AC drive models adopt the sheet metal structure. Note The quantity and positions of cooling fans vary with AC drive models. The S4 models provide two cooling fans at the bottom. ●...
Product Information Name EMC and VDR ground screws ③ Protective ring ④ Encoder expansion card fixing base ⑤ ⑥ Explosion‑proof card fixing base Communication expansion card fixing base ⑦ Enclosure ⑧ ⑨ Nameplate ⑩ Cooling fan 1.4.3 Components of S5 Models Figure 1‑4 Components of S5 models Name Front cover...
Product Information Name Operating panel ④ Logo ⑤ ⑥ EMC and VDR ground screws Main circuit terminals ⑦ Protective ring ⑧ Enclosure ⑨ ⑩ Encoder expansion card fixing base Explosion‑proof card fixing base ⑪ ⑫ Communication expansion card fixing base Control circuit terminals ⑬...
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Product Information Name Front cover ① AC drive bar code, allowing you to check the system code and model ② ③ Interface for external operating panel, which is exposed when the panel is removed Operating panel ④ Logo ⑤ EMC and VDR ground screws ⑥...
Product Information 1.4.5 Components of S8 and S9 Models Figure 1‑6 Components of S8 and S9 models Name Front cover ① AC drive bar code, allowing you to check the system code and model ② Operating panel ③ Logo ④ EMC and VDR ground screws ⑤...
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Product Information Name Nameplate ⑬ Cooling fan ⑭ ‑ ‑...
Mechanical Design Mechanical Design Installation Environment Table 2–1 Environment requirements Environment Requirement Installation Indoors location Grid Overvoltage category III (OVC III) overvoltage Installation/Operation: –10°C to +50°C (–10°C to +40°C: no derating; over +40°C: derated by 1.5% for every additional 1°C) Storage/Transportation: –25°C to +70°C For better reliability, use the AC drive in places without drastic ●...
Mechanical Design Cabinet Design 2.2.1 Cabinet Layout S4 to S9 models Installing one AC drive ● Figure 2‑1 Clearance required for installing one AC drive Table 2–2 Clearance required for installing one AC drive Power Rating Dimension (mm) 5.5–22 kW A1 ≥...
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Mechanical Design Figure 2‑2 Clearance required for installing AC drives side by side Table 2–3 Clearance required for installing AC drives side by side Power Rating Dimension (mm) 5.5–22 kW A1 ≥ 10 30–45 kW A1 ≥ 50 55–110 kW A1 ≥...
Mechanical Design 2.2.2 AC Drive Dimensions S4 model dimensions Figure 2‑4 Outline dimensions and mounting dimensions of S4 models Table 2–4 Outline dimensions and mounting dimensions of S4 models Mount Mount Packing Box Outline Dimension Gross ing Hole ing Hole Size Struc mm (in.)
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Mechanical Design Table 2–5 Outline dimensions and mounting dimensions of S5 models Mount Mount Size of packing Outline Dimension Gross ing Hole Stru mm (in.) mm (in.) Hole d weight Weight ctur kg (lb) kg (lb) L x H x W (in.) Ø7 160 (6.3)
Mechanical Design Dimensions of S8 to S9 Models Figure 2‑7 Outline dimensions and mounting dimensions of S8 to S9 models Table 2–7 Outline dimensions and mounting dimensions of S8 to S9 models Mounting Mount Size of packing Outline Dimension Gross Hole ing Hole Struc...
Mechanical Design Use of only conductive EMC shield gaskets is not enough to achieve protective ● grounding. To ensure electrical safety of the parts, a low‑frequency grounding structure is required. Follow local regulations to design protective grounding. Heat Dissipation Design 2.4.1 Heat Dissipation Design Common heat dissipation methods include the following: Natural ventilation...
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Mechanical Design Air outlet requirements ● The hot air flows upward. Therefore, open the air outlet at the top of the cabinet and make the outlet face the air outlet of the drive, so that hot air can be discharged from the cabinet. If exhaust ducts are used, the air outlet can be located around the cabinet, but must be higher than the air outlet of the drive, as shown in the following figure.
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Mechanical Design Forced air cooling cabinet Air inlet requirements ● The air inlet of the cabinet must be at least 50 mm lower than that of the AC ■ drive. If multiple AC drives of different sizes are installed in the cabinet, the air inlet of ■...
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Mechanical Design Air outlet requirements ● Install the exhaust fan at the top of the cabinet or on the side near the top of the cabinet, and make the fan face the air outlet of the drive, as shown in the following figure.
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Mechanical Design If the air outlet top cover of the cabinet is too close to the air outlet of the exhaust ● fan, the performance of the fan will be degraded, resulting in significant increase in resistance and decrease in air volume. In this case, the air volume of the drive will be decreased and the drive will be heated up.
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Mechanical Design The cooling device is installed on the cabinet door or on the side wall, so that the ● hot air from the air outlet of the drive can enter the internal circulation air inlet of the cooling device, and the cold air from the internal circulation air outlet of the cooling device can enter the air inlet of the drive, as shown in the following figure.
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Mechanical Design The air circulated from the cooling device is damp and cold. In order to avoid ● condensation caused by directly entering of the damp and cold air, use the air deflector to keep the cooling device as least 200 mm away from the drive, as shown in the following figure.
Mechanical Design 2.4.2.2 Air Inlet and Outlet Area Do not lay out cables (including power supply and communication cables) at the air inlet and outlet of the drive. Keep all vents unobstructed; otherwise, heat dissipation of the drive will be significantly affected. The space between the cable and the air "...
Mechanical Design The total air volume of the fan used for the air outlet must be no less than the ■ air volume required by all drives. Table 2–9 Air volume required by drives Structure Cooling Air Volume (unit: CFM) S4 (5.5 kW to 22 kW) S5 (30 kW to 45 kW) S6 to S7 (55 kW to 110 kW)
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Mechanical Design Figure 2‑8 Using air deflector to prevent hot air recirculation Figure 2‑9 Using exhaust duct to prevent hot air recirculation ‑41‑...
Mechanical Design 2.4.4 In-Cabinet Clearance For S4 to S9 models, multi‑layer installation is recommended. That is, install one AC drive above another. The following table lists the minimum clearance between the upper and lower AC drives. Install an air guide plate above each AC drive except for the top one.
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Mechanical Design Note Install the fan in the correct air exhaust direction to ensure that air flows from ● inside to outside of the cabinet. Otherwise, hot air cannot be exhausted and the drive may be overheated or damaged. Ensure that the distance between the top cover of the air outlet and the fan outlet ●...
Electrical Design Electrical Design Basic Electrical Safety Precautions 3.1.1 Selecting Power Supply Isolation Devices The drive comes with a master isolation device as standard. Depending on the capacity of the transmission device and the selected option, you can select an optional isolating switch or air circuit breaker as the power supply isolation device.
Electrical Design Figure 3‑1 Selecting power supply transformers If there are capacitive loads (such as lighting device, PC, PLC, and power factor compensa‑ tion capacitors) in the same transmission network, resonance current may occur, which may damage components in the network. 3.1.4 Selecting Motors After power‑on, the motor generates heat continuously due to thermal effect of the current, heating the surroundings.
Electrical Design Note Use the dedicated motor for the drive. Failure to comply will result in short circuit due to ageing of the insulation layer. 3.1.5 Checking the Motor Compatibility The AC drive can be used to drive one AC asynchronous induction motor, permanent magnet synchronous motor, or AC induction servo motor.
Electrical Design long‑distance parallel routing of the motor cables and other cables to reduce electromagnetic interference caused by rapid changes in the output voltage of the AC drive. Power cable ● Use shielded cables for power cables, or shield all the cables from the cabinet to the motor by using conduits.
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Electrical Design Figure 3‑3 Layout of main circuit terminals of S5 models (mm) Figure 3‑4 Layout of main circuit terminals of S6 and S7 models (mm) Figure 3‑5 Layout of main circuit terminals of S8 and S9 models (mm) ‑ ‑...
Working properly when the ambient temperature is equal to or lower than 40°C ● and the cable surface temperature is equal to or lower than 70°C (Note: When the ambient temperature exceeds 40°C, contact Inovance.) Sysmetric cable with copper‑braided shield ●...
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Electrical Design Figure 3‑6 Recommended power cables Main circuit cabling requirements The power input cable of the AC drive and the motor cable can generate strong electromagnetic interference. To avoid electromagnetic interference caused by long‑ distance parallel coupling of the strong disturbing cable and the control circuit cable, ensure a distance greater than 30 cm between main circuit cables and signal cables when cabling.
Electrical Design Figure 3‑8 Shield wiring Keep the lead wire of the motor cable shield as short as possible and ensure that the wire diameter is equal to or larger than 1/5 of the width. Figure 3‑9 Lead wire of the motor cable shield Selecting Control Cable 3.3.1 Control Circuit Terminals "...
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Electrical Design Figure 3‑10 Layout of control circuit terminals ‑53‑...
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Electrical Design Table 3–3 Functions of control circuit terminals Termi Terminal External Definition Performance Indicator Type Terminal Name DI1‑OP Isolated sinking/sourcing ● input programmable DI2‑OP terminal; input frequency: < DI3‑OP Common multi‑ 100 Hz Digital DI4‑OP function input Internally isolated from COM input ●...
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Electrical Design Termi Terminal External Definition Performance Indicator Type Terminal Name 0 V to 10 V or 0 mA to 20 mA; ● 12‑bit resolution; correction accuracy: ±0.5%; input impedance in voltage input mode: 22.1 kΩ; input Single‑ended analog AI1‑ impedance in current input input channel AI1 mode: 500 Ω...
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Electrical Design Termi Terminal External Definition Performance Indicator Type Terminal Name STO1 STO1 Internal: STO1 and STO2 ● connected to +24VS by STO2 STO2 jumper by default Power supply+ for +24VS External: STO1, STO2, and STO1 and STO2 ● terminal +24VS can connect to the external 24 V power supply.
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Electrical Design Termi Terminal External Definition Performance Indicator Type Terminal Name Board‑mounted RS485 communication Connected by default terminal resistor switch CANlink communication Connected by default terminal resistor ‑ switch switch Operating panel Connected by default RS485 communication resistor switch Operating panel CAN Connected by default;...
Electrical Design Name External Terminal Terminal Type Signal Type Plug‑in terminal Relay 3 block Plug‑in terminal AI, AO, and 10 V block outputs Temperature sensor CN10 Plug‑in terminal block CN11 Plug‑in terminal HDO and 24 V block outputs RJ45 RJ45 External commissioning CN12...
Electrical Design 3.3.3 Control Circuit Wiring Requirements Requirements on grounding the AI shield Weak analog voltage signals are prone to suffer external interference. Therefore, a shielded cable is required, and the wiring distance must be as short as possible (no longer than 20 m).
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Electrical Design Figure 3‑12 Recommended wiring loop area Figure 3‑13 Routing of cables ‑ ‑...
Electrical Design Figure 3‑17 Terminal wiring 3.4.3 PROFIBUS DP Communication Cable The PROFIBUS DP bus dedicated cable is recommended. The following table describes the cable parameters. Table 3–7 Cable parameters Parameter Description Conductor One pair (2×22AWG) single‑strand copper wire Insulating sheath Green, Red color Shield...
Electrical Design Figure 3‑19 Bus connector structure 3.4.4 PROFINET IO Communication Cable The MD580‑SI‑PN1 module is connected to the PROFINET master station using the standard Ethernet RJ45 socket. Definitions of the module pins are the same as those of the standard Ethernet pins. The module can be connected using crossover or straight‑through cables.
The HSMT‑10 detection card is used for safety temperature sampling of motors ● that match the MD580 series AC drive (including 400 V and 690 V models). After detecting a fault according to the motor PTC signal, the HSMT‑10 detection card outputs two DO signals used to disable the STO.
Electrical Design When detecting a overheat warning sent by the PTC temperature sensor, the ■ HSMT‑10 detection card sends the overheat warning signal to the MD580 main control board. In this case, measures can be taken in advance (such as lowering down the carrier frequency and load power) to avoid shutdown caused by overheat.
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Electrical Design Figure 3‑20 System composition Note The preceding figure is only for your reference. For details on the peripheral component se‑ lection, see the section of “Peripheral Electrical Components”. ‑67‑...
The braking resistor consumes regenerative energy generated during motor deceleration. For S5 to S9 models, select the braking unit (MDBUN) with the recommended braking resistance manufactured by Inovance. Braking unit +/‑ terminals of the bus The braking unit consumes regenerative energy generated during motor deceleration.
Option Selection Option Selection List of Options Peripheral options include braking units, function expansion cards, and external operating panels, as shown in the following table. For detailed on how to use each option, see the corresponding user guide. If any of the following option is needed, specify it in your order.
Option Selection Applicable AC Drive Name Model Function Model SOP‑20‑880 Applicable to all The mounting base can be used to install CP600‑BASE1 mounting base models the SOP‑20‑880 to the cabinet door. MDKE‑10 mounting Applicable to all The mounting base can be used to MD580‑AZJ1 base models...
Option Selection If the length of the output cable is shorter than 300 m, no output reactor is ● required. If the length of the output cable ranges from 300 m to 400 m, install one output ● reactor. If the length of the output cable ranges from 400 m to 500 m, install two output ●...
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Option Selection Note U: It indicates the braking voltage used for stable system braking. The value of U ● varies with systems. The default braking voltage of the AC drive is 1126 V, which can be adjusted through F9‑08. Pb: It indicates the braking power. ●...
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Option Selection Outline dimensions of the braking unit Figure 4‑1 Outline dimensions of MDBUN‑200‑7T braking unit (unit: mm) Braking unit models Note The braking resistance in the preceding table is obtained in the heavy load working condi‑ tion where the braking usage ratio is 10% and the longest time for braking once is 10s. ‑75‑...
Option Selection Table 4–4 Selection of braking components (three phrase 380‑480 V) Braking Unit 125% Braking Torque (10% ED; Max. 10s) Min. Braking Model Quanti Braking Resistor Qty. of Braking Resistance (Ω) Model Specification Resistors MD580‑01S‑07A4‑7‑B(‑LCD) 740 W, 150 Ω MD580‑01S‑09A9‑7‑B(‑LCD) 1100 W, 100 Ω...
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Option Selection Amorphous magnetic ring: It features high magnetic conductivity when the ● frequency is within 1 MHz and can efficiently suppress interference of the AC drive. However, it is relatively expensive. Ferrite clamp: It features high magnetic conductivity when the frequency is above ●...
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Option Selection Dimensions Figure 4‑2 Magnetic ring dimensions (unit: mm) Table 4–6 Magnetic ring dimensions Dimension (OD x ID x HT) (mm) Model DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 4‑3 Ferrite clamp dimensions (unit: mm) ‑...
Option Selection Accessary Installation 4.3.1 Grounding Bracket for Cable Shield Use the shielded cable for the output motor cable. Strip the cable to expose the shield, crimp the shield to the wire ferrule slot of the bracket with the wire ferrule, and crimp the lead wire of the shield to the PE terminal.
Option Selection Operating Panel Type Appearance Model Description Applicable to the MD580, it is an external LED operating panel to facilitate debugging, and can be operated in the same way as the MDKE‑10 operating panel of the AC drive. For dimensions, see "...
Figure 4‑9 Dimensions of SOP‑20‑880 (unit: mm) List of expansion cards The MD580 series AC drive supports different types of expansion cards including communication cards and encoder cards. The communication cards are used to connect field buses for communication, and the encoder cards are used to connect encoders.
Option Selection Name Model Function Remarks For details, see HPFN‑10 PROFINET IO PROFINET IO PROFINET IO industrial MD580–SI‑PN1 Industrial communication card Ethernet Ethernet Adaption Module User Guide. For details, see HMBT‑10 Modbus Modbus TCP Modbus TCP industrial MD580–SI‑EM1 TCP Adaption communication card Ethernet Module User...
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Option Selection Name Model Function Remarks Applicable to the ● resolver with the excitation frequency pf 10 kHz and with the DB9 interface To meet the MD38PG4 ● requirements, the excitation input DC resistance of the MD38PG4 resolver must be ‑...
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Take the electrical safety measures before starting working. The HSMT‑10 safe motor temperature detection card only has the ATEX‑complied motor thermal protection function. The ATEX‑complied safe disconnection function can be pro‑ vided only when the card is used with MD580 series products of Inovance. ‑85‑...
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Option Selection Note ATEX: Explosive environment Complete the following steps for electrical safety before installation or maintenance. 1. Obtain work authorization from the person responsible for electrical installation. 2. Clearly identify the workplace and equipment. 3. Disconnect all possible voltage sources and ensure that they cannot be reconnected.
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Option Selection The HSMT‑10 motor safety temperature detection card has the motor thermal protection function in the explosive environment. Only qualified professionals can install, control, and maintain the motor thermal ● protection function that enables the card to be used in the explosive environment. Observe all safety instructions and safety regulations when the card is used with ●...
Compliance List Compliance List Compliance List The following table lists related certifications, directives, and standards. Certification marks on the product nameplate indicate the certifications acquired. Certification Directive Standard 2014/30/EU EMC Directive EN IEC 61800‑3 Low Voltage Directive 2014/35/EU EN 61800‑5‑1 CE certification (LVD) 2011/65/EU...
Compliance List 5.2.2 EMC Directive Compliance The drive complies with EMC Directive 2014/30/EU and standard EN IEC 61800‑3 ● and can be used in the first and second environment. If the product is used in the first environment, it may generate radio interference. In addi‑ tion to CE compliance requirements, measures should be taken to prevent interference when necessary.
Compliance List According to the expected usage environment, products are divided into the following categories: C1 equipment: Power drive system (PDS) with the rated voltage less than 1000 V, ● intended for use in the first environment. C2 equipment: PDS with the rated voltage less than 1000 V, which is neither a ●...
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Compliance List Use a fuse that matches the maximum input current of the AC drive. For selection of fuses, see " 4.2.1 Fuse, Contactor, and Circuit Breaker " on page 71 ‑91‑...
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