Inovance MD580 Series Hardware Manual
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Inovance MD580 Series Hardware Manual

Low-voltage high-performanceve engineering ac drive
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  • Page 2: Preface

    Preface Preface Introduction The MD580 series is a low‑voltage high‑performance engineering AC drive that can control three‑phase AC permanent magnet synchronous motors and asynchronous motors. Adopting the high‑performance vector control technology, the MD580 series features high torque output at a low speed, excellent dynamic characteristics, superior overload capabilities, and stable performance.
  • Page 3 This guide is not delivered with the product. You can obtain the PDF version by the following method: www.inovance.com Log in to Inovance's website ( ), choose Support > Download, search by keyword, and then download the PDF file. ‑...

  • Page 4: Table Of Contents

    Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 Models .
  • Page 5 Table of Contents 3.2.6 Cable Routing Requirements..........55 3.3 Main Circuit Wiring.
  • Page 6 Table of Contents 4.3 Electrical Peripherals ............122 4.3.1 Fuse, Contactor, and Circuit Breaker .

  • Page 7: Models

    Models Models Table –1 Mapping between product models and structures Product Model (Three‑Phase 380 V to 480 V) Structure MD580‑4T2R1B MD580‑4T3R1B MD580‑4T3R8B MD580‑4T5R1B MD580‑4T7R2B MD580‑4T9B MD580‑4T13B MD580‑4T17B MD580‑4T25B MD580‑4T32B MD580‑4T37B MD580‑4T45 MD580‑4T45B MD580‑4T60 MD580‑4T60B MD580‑4T75 MD580‑4T75B MD580‑4T91 MD580‑4T91B MD580‑4T112 MD580‑4T112B MD580‑4T150 MD580‑4T150(B) MD580‑4T176...

  • Page 8: Fundamental Safety Instructions

    3. Use this equipment according to the designated environment requirements. Damage caused by improper use is not covered by warranty. 4. Inovance shall take no responsibility for any personal injuries or property damage caused by improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
  • Page 9 Fundamental Safety Instructions Check whether the packing is intact and whether there is damage, water seepage, ● dampness, and deformation before unpacking. Unpack the package by following the unpacking sequence. Do not strike the package ● violently. Check whether there is damage, rust, or injuries on the surface of the equipment and ●...
  • Page 10 Fundamental Safety Instructions Read through the guide and safety instructions before installation. ● Do not install this equipment in places with strong electric or magnetic fields. ● Before installation, check that the mechanical strength of the installation site can bear ●...
  • Page 11 Fundamental Safety Instructions Do not connect the input power supply to the output end of the equipment. Failure to ● comply will result in equipment damage or even a fire. When connecting a drive to the motor, check that the phase sequences of the drive and ●...
  • Page 12 Fundamental Safety Instructions The equipment must be operated only by professionals. Failure to comply will result in ● death or personal injuries. Do not touch any connecting terminals or disassemble any unit or component of the ● equipment during operation. Failure to comply will result in an electric shock. Do not touch the equipment casing, fan, or resistor with bare hands to feel the ●...
  • Page 13 Fundamental Safety Instructions When the fuse is blown or the circuit breaker or earth leakage current breaker (ELCB) ● trips, wait for at least the time designated on the equipment warning label before power‑on or further operations. Failure to comply may result in death, personal injuries or equipment damage.

  • Page 14: Product Information

    Product Information Product Information Product Positioning and Characteristics The MD580 series AC drive is a low‑voltage high‑performance engineering AC drive used to control three‑phase AC permanent magnet synchronous motors and asynchronous motors. Figure 1‑1 Product appearance The AC drive has the following features: Provides excellent dynamic characteristics and superior overload capacity in ●...

  • Page 15: Nameplate And Model Number

    Product Information Nameplate and Model Number Figure 1‑2 Nameplate and designation rules ‑ ‑...

  • Page 16: Technical Data

    Product Information Note For three‑phase 380 V to 480 V AC drives, reactors are not available for T1 to T4 ● models, whereas DC reactors are standard for T5 models and above. For three‑phase 380 V to 480 V AC drives, braking units are standard for T1 to T4 ●...
  • Page 17 Product Information Three-phase 380 V to 480 V Table 1–1 Electrical specifications (three‑phase 380 V to 480 V) (T1 models) Specifications Item Model: MD580‑4Txxxxx 2R1B 3R1B 3R8B 5R1B 7R2B Structure Power (kW) 0.75P/0.4G 1.1P/0.75G 1.5P/1.1G 2.2P/1.5G 3P/2.2G 3.7P/3G Rated output 2.1P/1.5G 3.1P/2.1G 3.8P/3.1G...
  • Page 18 Product Information Specifications Item Model: MD580‑4Txxxxx Rated input current 15.9P/11.4G 22.4P/16.7G 32.9P/21.9G 39.7P/32.2G 48.6P/41.3G Rated voltage/ Three‑phase 380 VAC to 480 VAC, 50/60 Hz frequency Input Voltage range Allowed fluctuation: –15% to +10%; actual allowed range: 323 VAC to 528 VAC Frequency range Allowed fluctuation: ±5%;...
  • Page 19 Product Information Table 1–4 Electrical specifications (three‑phase 380 V to 480 V) (T7 to T9 models) Specifications Item 112(B) Model: MD580‑4Txxxxx 150B 176B Structure 132P/ 160P/ 200P/ Power (kW) 55P/45G 75P/55G 90P/75G 110P/90G 110G 132G 160G Rated output current 150P/ 176P/ 210P/ 253P/...
  • Page 20 Product Information Specifications Item Model: MD580‑4Txxxxx Rated input current 410P/365G 456P/410G 507P/441G 559P/495G Rated voltage/ Three‑phase 380 VAC to 480 VAC, 50/60 Hz frequency Input Voltage range Allowed fluctuation: –15% to +10%; actual allowed range: 323 VAC to 528 VAC Frequency range Allowed fluctuation: ±5%;...

  • Page 21: Technical Specifications

    Product Information 1.3.2 Technical Specifications Table 1–7 Technical specifications of the AC drive Item Technical Specifications Input Standard Digital setting: 0.01 Hz frequency functions Analog setting: maximum frequency x 0.025% resolution Control mode Sensorless vector control (SVC), feedback vector control (FVC), and voltage/frequency (V/f) control Starting 0.25 Hz/150% (SVC);...
  • Page 22 Product Information Item Technical Specifications Customized VDC voltage Load feedback energy compensates for any voltage functions control reduction, allowing the drive to continue to operate for a short time. Multi‑thread Five field buses: Modbus RTU, CANopen, PROFIBUS‑DP, buses PROFINET I/O, and Modbus TCP Multiple Differential encoder, open‑collector encoder, and resolver encoder types...

  • Page 23: Components

    1000 m and below: no derating Above 1000 m: Derate 1% for every additional 100 m. Above 3000 m: Contact Inovance. (Note: The maximum altitude for T1 models is 2000 m. For altitude above 2000 m, contact Inovance.) Ambient –10°C to +50°C. For temperature between 40°C to 50°C, temperature derate 1.5% for every additional 1°C.

  • Page 24: Components Of T1 To T6 Models

    Product Information 1.4.2 Components of T1 to T6 Models Figure 1‑3 Components of T1 to T6 models ‑23‑...

  • Page 25: Components Of T7 To T9 Models

    Product Information 1.4.3 Components of T7 to T9 Models Figure 1‑4 Components of T7 to T9 models Note The quantity and layout of cooling fans vary with models. T7 models have one cooling fan at the top. ● T8 models have two cooling fans at the top. ●...

  • Page 26: Components Of T10 To T12 Models

    Product Information 1.4.4 Components of T10 to T12 Models Figure 1‑5 Components of T10 to T12 models (without an AC output reactor) ‑25‑...
  • Page 27 Product Information Figure 1‑6 Components of T10 to T12 models (with an AC output reactor) ‑ ‑...

  • Page 28: Mechanical Design

    Mechanical Design Mechanical Design AC Drive Dimensions 2.1.1 T1 to T9 Models Figure 2‑1 Installation dimensions of T1 to T6 models Table 2–1 Dimensions of T1 to T6 models Mounting Hole Spacing Outline Dimensions Mounting Weight mm (in.) mm (in.) Hole Structure Diameter...
  • Page 29 Mechanical Design Figure 2‑2 Installation dimensions of T7 to T9 models Table 2–2 Dimensions of T7 to T9 models Mounting Hole Spacing Outline Dimensions Mounting Weight mm (in.) mm (in.) Hole Structure Diameter kg (lb) mm (in.) 245 (9.7) 523 (20.6) 525 (20.7) 542 (21.4) 300 (11.8)

  • Page 30: T10 To T12 Models (Without Ac Output Reactor)

    Mechanical Design 2.1.2 T10 to T12 Models (Without AC Output Reactor) Figure 2‑3 Outline dimensions and mounting dimensions of T10 to T12 models (without AC output reactor) Table 2–3 Outline dimensions and mounting dimensions of T10 to T12 models (without AC output reactor) Mount ing Hole...

  • Page 31: T10 To T12 Models (With Ac Output Reactor)

    Mechanical Design 2.1.3 T10 to T12 Models (with AC Output Reactor) Figure 2‑4 Installation dimensions of T10 to T12 models (with AC output reactor) Table 2–4 Installation dimensions of T10 to T12 models (with AC output reactor) Mounting Mounting Hole Spacing Outline Dimensions Hole Weight...
  • Page 32 AC drives in one cabinet, arrange them side by side. Where up and down arrangement is required, install an air guide plate in between. For details, see "Installing one above another" in Clearance of the MD580 Series Low‑Voltage High‑ Performance Engineering AC Drive Installation Guide.

  • Page 33: Installation Location

    Mechanical Design When installing the AC drive in an enclosed environment, such as a cabinet or ● casing box, use a cooling fan or air conditioner to keep the inlet temperature below 50ºC. Failure to comply may result in overtemperature or fire. Cover the top of the AC drive with cloth or paper during installation to prevent ●...

  • Page 34: Clearance

    Above 1000 m: Derate 1% for every additional 100 m. ● 0.75 kW to 3.7 kW models: maximum 2000 m. Consult Inovance for use above 2000 m. 3.7kW models and above: maximum 3000 m. Consult Inovance for use above 3000 m.
  • Page 35 Mechanical Design Table 2–6 Installation clearance Power Rating Clearance (mm) 0.75 kW to 18.5 kW A1 ≥ 10 B1 ≥ 100 C1 ≥ 40 22 kW to 30 kW A1 ≥ 10 B1 ≥ 200 C1 ≥ 40 37 kW to 45 kW A1 ≥...
  • Page 36 Mechanical Design Figure 2‑7 Installing one above another (T1 to T9 models) ‑35‑...

  • Page 37: Heat Dissipation Design

    D2 ≥ 20 Note T10 to T12 models can only be installed individually inside the cabinet. For installation needs, contact Inovance. Heat Dissipation Design When installing T10 to T12 models in a cabinet, reserve sufficient space for heat dissipation. A self‑ventilated cabinet has no fan on the top.
  • Page 38 Mechanical Design Figure 2‑9 Self‑ventilated cabinet Table 2–9 Parameters of a self‑ventilated cabinet Effective Area of the Effective Area of the Quantity of Total Air Volume (CFM) AC Drive Model Cabinet Air Inlet (mm Cabinet Air Outlet (mm Fans T10 (220 kW) 31809 50894 T10 (250 kW)
  • Page 39 Mechanical Design Figure 2‑10 Forced‑ventilated cabinet (with fans at the top of the cabinet) Table 2–10 Parameters of a forced‑ventilated cabinet Effective Area of the Max. Air Volume Effective Area of the Total Air Quantity of Cabinet Air Inlet Required by the Fans Cabinet Air Outlet AC Drive Model Volume (CFM)
  • Page 40 Mechanical Design Figure 2‑11 Insulation barrier in the cabinet ‑39‑...
  • Page 41 Mechanical Design Figure 2‑12 Recommended cabinet layout for T12 models ‑ ‑...

  • Page 42: Installation Mode

    Mechanical Design Installation Mode 2.5.1 Backplate Mounting Figure 2‑13 Backplate mounting (T1 to T6 models) Figure 2‑14 Backplate mounting (T7 to T9 models) ‑41‑...

  • Page 43: Through-Hole Mounting (T1 To T9)

    Mechanical Design 2.5.2 Through-hole Mounting (T1 to T9) Note The through‑hole mounting bracket is an option. 1. Fix the mounting brackets to both sides of the AC drive. Figure 2‑15 Installing the mounting brackets to the AC drive (T1 to T9 models) 2.

  • Page 44: In-Cabinet Installation (T10 To T12)

    Mechanical Design Figure 2‑17 Through‑hole mounting (T1 to T9 models) 4. The following figure shows the AC drive installed in the cabinet by the through‑hole mounting method. Figure 2‑18 AC drive installed in the cabinet (T1 to T9 models) 2.5.3 In-Cabinet Installation (T10 to T12) P P r r o o c c e e d d u u r r e e 1.
  • Page 45 Mechanical Design Figure 2‑19 Top view of the cabinet for T11 to T12 models To install T11 to T12 models into the nine‑fold profile cabinet with the depth of 600 mm, bend the back mounting board inwards, as shown in "...
  • Page 46 Mechanical Design Figure 2‑21 Installation of the mounting bracket Note If the cabinet used by the customer is not a nine‑fold profile cabinet, the fixing holes of the mounting bracket need to be drilled and assembled on site. 3. Assemble a guide rail (model: MD500‑AZJ‑A3T10) and mount the guide rail assem‑ bly to the cabinet.
  • Page 47 Mechanical Design Figure 2‑23 Installation of the guide rail in the cabinet 4. Remove the front cover of the AC drive. For details, see the section of removing the front cover. After the front cover is removed, the auxiliary handle will be exposed. 5.
  • Page 48 Mechanical Design Figure 2‑24 Aligning the AC drive caster with the guide rail ‑47‑...
  • Page 49 Mechanical Design Figure 2‑25 Pushing the AC drive into the cabinet 6. Remove the auxiliary rope, install the four screws on the back of the AC drive to fix it to the beam in the cabinet. ‑ ‑...
  • Page 50 Mechanical Design Figure 2‑26 Installing the AC drive to the beam 7. After confirming the installation, remove the guide rail. 8. Remove the air filter paper board at the top of the AC drive. The air filter paper board is used to prevent foreign objects such as screws from falling into the air filter during installation of the AC drive into the cabinet.

  • Page 51: Electrical Design

    Electrical Design Electrical Design System Application Wiring 3.1.1 System Connection Diagram When the AC drive is used to control asynchronous motors, install a variety of electrical devices on the input and output sides of the AC drive to ensure system safety and stability.
  • Page 52 AC drive, improving the anti‑interference capacity of the AC drive. Improves the input‑side power factor. Standard for Improves the efficiency and thermal stability of the AC MD580 series AC drive. DC reactor drives above Eliminates the impact of input high‑order harmonics 18.5G/22P...

  • Page 53: Electrical Wiring Diagram

    Electrical Design Description Device Position Use an Inovance braking unit (MDBUN) or All models not recommended braking resistor for all models not containing letter Braking unit containing letter B in the designation. B in the Dissipates regenerative energy during motor designation deceleration.

  • Page 54: Basic Electrical Safety Precautions

    Electrical Design Figure 3‑2 Standard wiring Basic Electrical Safety Precautions 3.2.1 Selecting a Power Isolation Device The drive is equipped with a main isolation device as per standard. Depending on the drive capacity and the options selected, the isolation device can be either a disconnector or an air circuit breaker.

  • Page 55: Selecting A Main Contactor

    Electrical Design 3.2.2 Selecting a Main Contactor Depending on the drive capacity, you can order it with a main contactor (option + F250). 3.2.3 Selecting a Supply Transformer Take the following guidance into consideration: 1. Determine the transformer apparent power according to the following formula: SN (kVA) = 1.6 x Total power of motor shaft (kW) 2.

  • Page 56: Checking Motor Compatibility

    Electrical Design If capacitive loads (for example, lighting, PC, PLC, and power factor correction capacitors) share one network with the drive, resonance may occur. Resonant current may damage the units on the network. 3.2.4 Checking Motor Compatibility The drive can be used for an AC asynchronous induction motor, a permanent magnet synchronous motor or an AC induction servo motor.

  • Page 57: Main Circuit Wiring

    Electrical Design electromagnetic interference caused by rapid changes in the output voltage of the AC drive. 4. Power cables Use shielded cables, or shield all the cables from the cabinet module to the motor by using conduits. 5. Control cables and power supply cables If a control cable must run across a power supply cable, arrange them at an angle close to 90°.
  • Page 58 Electrical Design Figure 3‑6 Layout of main circuit terminals of T9 models Table 3–2 Description of main circuit terminals Name Function Mark Three‑phase power Used to connect to a three‑phase AC input R, S, T input terminals power supply Common DC busbar input, used to connect DC bus positive and (+), (‑) to an external braking unit of T9 models...

  • Page 59: Cable Selection

    Heat resistance: ambient temperature of ≤ 40ºC and cable surface temperature of ● ≤ 70ºC (Note: When the ambient temperature is above 40ºC or below the cable rated minimum, contact Inovance.) Symmetrical cables with copper mesh shield ● If recommended cables for peripheral devices or options are not suitable for the product, contact Inovance.
  • Page 60 Electrical Design Figure 3‑8 Recommended power cable types Cable Table 3–4 Selection of cables (three‑phase 380 V to 480 V) Grounding Wire Tightening RST/UVW Torque Structure Model Screw Cable Cable Cable Lug Cable Lug (N•m) <1> <1> Model Model (lb/in.) MD580‑4T2R1B 3 x 0.75 TNR1.25‑4...
  • Page 61 Electrical Design RST/UVW Grounding Wire Tightening Torque Structure Model Screw Cable Cable Cable Lug Cable Lug (N•m) <1> <1> Model Model (lb/in.) 2 x (3 x 150) BC150‑12 BC185‑12 MD580‑4T520‑L 2 x (3 x 185) BC185‑12 BC240‑12 MD580‑4T585‑L 85.0 2 x (3 x 185) BC185‑16 BC240‑16 MD580‑4T650‑L...
  • Page 62 Electrical Design Note <1>: GB standards apply. For example, 3 x 10 indicates one 3‑conductor cable; 2 x (3 x 95) in‑ dicates two 3‑conductor cables. <2>: AWG standards apply. For example, 5 indicates 5 AWG; 1/0 indicates 0 AWG; 2/0 indicates 00 AWG; 3/0 indicates 000 AWG; 4/0 indicates 0000 AWG; 2 x 250 indicates two 250 kcmil cables.
  • Page 63 Electrical Design Table 3–7 Appearance, models, and dimensions of GTNR series lugs (unit: mm) Crimping Model Tool GTNR6‑5 23.8 RYO‑8 YYT‑8 GTNR10‑5 11.5 12.4 1.45 27.5 RYO‑14 GTNR16‑6 12.4 CT‑38 GTNR25‑6 12.5 CT‑100 GTNR35‑6 11.4 16.5 GTNR50‑8 12.6 43.5 GTNR70‑8 CT‑100 GTNR95‑12 17.4...

  • Page 64: Circuit Wiring Requirements

    Copper conductors with PVC insulation ● Heat resistance: 40°C ambient temperature and 70°C cable surface temperature ● (Note: When the ambient temperature exceeds 40ºC, contact Inovance.) Symmetrical cables with copper mesh shield ● Note If recommended cables for peripheral devices or options are not suitable for the AC drive, contact Inovance technical service personnel.
  • Page 65 Electrical Design Figure 3‑9 Recommended power cable types Cable routing of the main circuit The power input cable of the AC drive and the motor cable can generate strong electromagnetic interference. To avoid electromagnetic interference caused by long‑ distance parallel coupling between the high‑interference cables and the control circuit, keep the main circuit cables more than 30 cm away from signal cables.
  • Page 66 Electrical Design Figure 3‑11 Disconnecting the optional EMC grounding screw Shield of motor cables Use shielded cables for motor output. Use a grounding bracket to achieve all‑round connection with the shield, and crimp the drain wire of the shield to the PE terminal. The following figure shows the shield wiring.

  • Page 67: Cable Lug Selection

    Electrical Design Figure 3‑13 Drain wire of the motor cable shield Length of motor cables When the AC drive is working, the quick on‑off of its power switch triode can lead to excessively large dU/dt at the output side. If the motor cable is too long, the motor winding will experience excessive voltage stress that may cause insulation breakdown.

  • Page 68: Control Circuit Wiring

    Electrical Design Table 3–10 Appearance of cable lugs Appearance Series GTNR Control Circuit Wiring 3.4.1 Control Circuit Terminals " Figure 3–14 " on page 68 shows the distribution of control circuit terminals. ‑67‑...
  • Page 69 Electrical Design Figure 3‑14 Control circuit terminals ‑ ‑...
  • Page 70 Electrical Design Table 3–11 Description of control circuit terminals Terminal Terminal Sub‑ Function Specification Mark Type termi Mark DI1‑OP Digital Common multi‑ Isolated sink/source input input function input programmable terminal; input DI2‑OP terminal terminal frequency: < 100 Hz; OP is internally DI3‑OP isolated from COM and 24V, and DI4‑OP...
  • Page 71 Electrical Design Function Terminal Terminal Sub‑ Specification Mark Type termi Mark AI1‑ Analog Analog single‑ 0 V to 10 V or 0 mA to 20 mA; 12‑bit input ended input resolution; correction accuracy: ±0.5%; terminal channel AI1 input impedance in voltage input mode: 22.1 kΩ;...
  • Page 72 Electrical Design Function Terminal Terminal Sub‑ Specification Mark Type termi Mark TA‑TB: Relay TA1/ Contact capacity: 250 VAC/3 A (Cosφ = Normally output TB1/ 0.4) closed TA‑TC: TA2/ Normally open TB2/ TA3/ TB3/ RS485 C485+ RS485 positive External RS485 communication, commu communication standard Modbus RTU...
  • Page 73 Electrical Design Function Terminal Terminal Sub‑ Specification Mark Type termi Mark ‑ Board‑ Enabled by default switch mounted RS485 communication matching resistor switch CANlink Enabled by default communication matching resistor switch Operating Enabled by default panel RS485 communication matching resistor switch Operating Enabled by default panel RS485...

  • Page 74: Wiring Of Control Circuit Terminals

    3.4.2 Wiring of Control Circuit Terminals For details on the grounding bracket of the control cable shield, see section Installing the Grounding Bracket of the Cable Shield in MD580 Series Low‑Voltage High‑ Performance Engineering AC Drive Installation Guide . Wiring AI1 Weak analog voltage signals are prone to external interference.
  • Page 75 Electrical Design signal suffers severe interference, install a filter capacitor or ferrite magnetic core at the analog signal source side. Connect the lead wire of the shield of the AI to the PE terminal of the AC drive. Figure 3‑15 AI wiring Wiring AI1/AI2 When AI1 is used for voltage signal input, check whether the temperature ●...
  • Page 76 Electrical Design Wiring DI1 to DI7 Sink wiring mode ● Figure 3‑17 Sink wiring mode To use the internal 24 V power supply, which is the most commonly used method, short OP and 24V of the jumper terminal J35‑CN4 on the AC drive control board, and connect the COM terminal of the AC drive to the 0V terminal of the external controller.
  • Page 77 Electrical Design Figure 3‑18 Parallel connection of DI terminals of different AC drives in sink wiring mode Source wiring mode ● Figure 3‑19 Source wiring mode To use the internal 24 V power supply of the AC drive, short OP and COM of the ■...
  • Page 78 Electrical Design Wiring the DO When the DO needs to drive a relay, connect a snubber diode on both sides of the relay coil. Otherwise, the 24 V DC power supply may be damaged. Ensure that the driving capacity does not exceed 50 mA. Figure 3‑20 Wiring the DO Note Ensure correct direction of electrodes when installing the snubber diode.
  • Page 79 Electrical Design Note The MD580 series AC drive supports simultaneous temperature sampling in four ● channels, each of which supports four types of temperature sensors. AI terminals have the multiplexing function. Set the parameters in group F6 for ● temperature detection. For specific parameter settings, see software‑related chapters and sections.
  • Page 80 Electrical Design Requirements on tubular terminals Use tubular terminals with insulating sleeves. Keep the exposed conductor of a single or twisted cable no longer than 6 mm, as shown in " Figure 3–23 Requirements on the tubular terminal of a control cable " on page 79 Figure 3‑23 Requirements on the tubular terminal of a control cable Table 3–13 Control cable specifications Tightening Torque (N•m)

  • Page 81: Control Circuit Wiring Requirements

    Electrical Design 3.4.3 Control Circuit Wiring Requirements Note Wire the control circuit cable according to EN 60204‑1. Selection requirements To avoid the influence of strong external interference noise on the control circuit, it is recommended that the shielded cable with shield be used as the signal cable. The shield must be connected to the equipment in 360°...

  • Page 82: Communication Connection

    CANopen Communication 3.5.1.1 Overview MD580‑SI‑CAN1 is a new‑generation fieldbus adapter module of Inovance. It is used together with the MD580 series AC drive to realize networking and remote control of the transmission system through the CANopen fieldbus communication network. Features: With the Node Guard protocol supported, the master can read equipment status.

  • Page 83: Electrical Connection

    Electrical Design 3.5.1.2 Electrical Connection Terminals and indicators Figure 3‑25 External connection diagram of MD580‑SI‑CAN1 module Table 3–14 Terminal description Wiring Description Terminal Pin Name For connection to X1‑1 Recommended cable: four‑ the shield conductor shielded twisted X1‑2 CANH Twisted pair pair cable X1‑3 CANL...

  • Page 84: Overview

    0.75 mm 3.5.1.3 Overview MD580‑SI‑CAN1 is a new‑generation fieldbus adapter module of Inovance. It is used together with the MD580 series AC drive to realize networking and remote control of the transmission system through the CANopen fieldbus communication network. Features: With the Node Guard protocol supported, the master can read equipment status.

  • Page 85: Modbus Rtu Communication

    Modbus RTU Communication 3.5.2.1 Overview Features of the fieldbus adapter module MD580‑SI‑RS1: MD580‑SI‑RS1, as a new‑generation fieldbus adapter module of Inovance, is used ● with the MD580 AC drive for networking and remote control of the multi‑drive system through a Modbus RTU communication network.
  • Page 86 Electrical Design Table 3–15 Terminal description Wiring Description Terminal Pin Name For connection to X1‑1 SHIELD the shield Recommended cable: four‑ X1‑2 485+ conductor shielded twisted Twisted pair pair cable Cross‑sectional X1‑3 485– area: 0.3 mm to 2.0 mm Connection is X1‑4 recommended S1‑1...

  • Page 87: Profibus Dp Communication

    3.5.3.1 Overview MD580–SI‑DP1, a PROFIBUS‑DP fieldbus adapter module, must be used with the MD580 AC drive of Inovance and fixed in the extension slot (CN13 slot) of the AC drive. It communicates with the bus master using the PROFIBUS‑DP communication protocol.
  • Page 88 Electrical Design Para. Description Sheath material Operating temperature –30ºC to +70ºC Appearance Purple Figure 3‑30 Bus cable inner layer structure diagram Bus terminal description SIEMENS PROFIBUS‑D‑dedicated connectors (model: 6ES7 972‑0BB12‑0XA0) are recommended. Figure 3‑31 Bus connection terminal structure layout Bus connection procedure 1.
  • Page 89 Electrical Design Figure 3‑32 Reserved cable dimensions 2. Use a No. 1 straight screwdriver to open the bus connector terminal cover. 3. Use the No. 1 straight screwdriver to fix the cable to the installation position of the connector. Ensure that the shield is in close contact with its sheet metal, the green wire is connected to A, and the red wire is connected to B, as shown in the following figure.
  • Page 90 Electrical Design 4. Close the connector cover properly and fix the screws on the cover. Insert the connector in the DB9 port corresponding to MD580‑SI‑DP1 and use the screwdriver to tighten the retaining screws on both sides to prevent loosening. Note When installing the PROFIBUS DP bus, make sure that the studs on both sides of the Sie‑...
  • Page 91 Electrical Design Bus topology For multi‑device system connection without any repeater, connect termination ● resistors at the head and end, as shown in " Figure 3–33 Multi‑device system connection without any repeater " on page 90 Figure 3‑33 Multi‑device system connection without any repeater For multi‑device system connection with a repeater, connect termination resistors ●...

  • Page 92: Profinet Io Industrial Ethernet Communication

    Electrical Design Figure 3‑34 Multi‑device system connection with a repeater Baud rates and communication distances Baud Rate 19.2 93.75 187.5 1500 3000 12000 (kbps) Transmis sion 1200 1200 1200 1200 Distance Note The transmission distances in the preceding table are distances without using any repeater. 3.5.4 PROFINET IO Industrial Ethernet Communication 3.5.4.1 Overview...

  • Page 93: Electrical Connection

    Electrical Design on the MD580 series AC drive, so that the AC drive can work as a slave on the PROFINET I/O Industrial Ethernet and be controlled by a PROFINET I/O Industrial Ethernet master. This effectively improves system communication efficiency and enriches the networking functions of the MD580 series AC drive.
  • Page 94 Electrical Design Name Network cable ③ PLC master ④ Electrical connection for star networking Figure 3‑36 Electrical connection diagram for star networking Name MD580 AC drive ① MD580‑SI‑PN1 Industrial Ethernet module ② Network cable ③ PLC master ④ Switch ⑤ ‑93‑...

  • Page 95: Modbus Tcp Industrial Ethernet Communication

    Modbus TCP Industrial Ethernet standards. The module is used on the MD580 series AC drive, so that the AC drive can work as a server on the Modbus TCP Industrial Ethernet and be controlled by a Modbus TCP Industrial Ethernet client. This effectively improves system communication efficiency and enriches the networking functions of the MD580 series AC drive.
  • Page 96 Electrical Design Single-module electrical connection Figure 3‑37 Single‑module electrical connection diagram Name MD580 AC drive ① MD580‑SI‑EM1 Industrial Ethernet module ② Network cable ③ PC master ④ ‑95‑...

  • Page 97: Ethernet Ip Industrial Ethernet Communication

    Electrical Design Multi-module electrical connection Figure 3‑38 Multi‑module electrical connection diagram Name MD580 AC drive ① MD580‑SI‑EM1 Industrial Ethernet module ② Network cable ③ Switch ④ PC master ⑤ 3.5.6 Ethernet IP Industrial Ethernet Communication 3.5.6.1 Overview MD580‑SI‑EN1 is an industrial Ethernet adapter module that confirms to the Ethernet/ IP bus standards.

  • Page 98: Grounding

    Electrical Design Features: The bus communication rate reaches 100 Mbit/s. ● Supports the star‑type, tree‑type, line‑type, and ring‑type topological structure. ● Supports the DLR ring‑type networking. ● Supports IP address assignment based on the DHCP/BOOTP. ● The minimum communication period is 1ms. ●...

  • Page 99: Control Board

    Electrical Design 3.6.2 Control Board The control board is grounded by default. The following figure shows the EMC grounding screw positions. Figure 3‑39 Control board grounding ‑ ‑...

  • Page 100: One Ac Drive Alone

    Electrical Design 3.6.3 One AC Drive Alone Figure 3‑40 Main circuit grounding Table 3–17 Main circuit grounding Wiring Description Avoid grounding the DC bus terminal and braking resistor ① terminal. Connect the PE terminal on the power supply side to the PE ②...

  • Page 101: Multiple Ac Drives

    Electrical Design Wiring Description ④ Input protection (fuse with its lower part connected to the filter) Power supply ⑤ Three‑phase motor ⑥ Ground the motor enclosure. ⑦ Note Arrangement of the main circuit terminals varies with models. 3.6.4 Multiple AC Drives The following figure shows the grounding when multiple AC drives are installed in the cabinet side by side.

  • Page 102: Cabinet System

    Electrical Design Table 3–18 Grounding multiple AC drives installed side by side Wiring Description ① Connect the PE terminal on the input side of the main circuit to the grounding copper busbar of the control cabinet through a protective grounding conductor. Connect the PE terminal on the power supply side to the grounding ②...

  • Page 103: Sto Safe Design And Wiring

    Electrical Design Figure 3‑42 Recommended wiring for the cabinet system STO Safe Design and Wiring 1. Example connection of external 24 V 2. Example connection of internal 24 V ‑ ‑...
  • Page 104 Electrical Design ‑103‑...

  • Page 105: Option Selection

    Option Selection Option Selection List of Options Peripheral options include braking units, function expansion cards, and external operators, as shown in the following table. For use of each option, see the corresponding user guide. If any optional part is required, specify it in your order. Table 4–1 Options Applicable AC Drive Option Model...
  • Page 106 Option Selection Applicable AC Drive Option Model Name Function Model External LED Connected to the external LED operating Applicable to all MDKE‑10 operating panel panel through the RJ45 models External LCD External LCD operating panel, which can Applicable to all SOP‑20‑880 operating panel be used for parameter copy and download...
  • Page 107 Option Selection Applicable AC Drive Option Model Name Function Model Used for installing the AC drive to the Optional (T10 to T12) Guide rail MD500‑AZJ‑A3T10 cabinet MD580‑AZJ‑A3T1 MD580‑AZJ‑A3T2 MD580‑AZJ‑A3T3 Grounding MD580‑AZJ‑A3T4 The option is used for re‑fixing the control bracket of the Optional (T1 to T9) cable and stable grounding of the shield in MD580‑AZJ‑A3T5...

  • Page 108: Mounting Accessories

    AC drive, as shown in the following figures. The bracket delivered with the AC drive is applicable to cabinets 600 mm in depth. If you need a bracket for a cabinet 800 mm in depth, contact Inovance. Figure 4‑1 Dimensions of bottom mounting bracket for T10 models...
  • Page 109 Option Selection Figure 4‑2 Dimensions of bottom mounting bracket for T11 models Figure 4‑3 Dimensions of bottom mounting bracket for T12 models ‑ ‑...

  • Page 110: Guide Rails

    ● to PS standard cabinets sized 800 mm (W) x 600 mm (D). For PS standard cabinets sized 800 mm (W) x 800 mm (D), contact Inovance. 4.2.2 Guide Rails For details of the guide rails, see Operation Instructions for MD500‑AZJ‑A3T10 Guide Rail .
  • Page 111 Option Selection 3. Step 3: Remove the six screws on the AC drive, install the copper busbars, and fasten the six screws. ‑ ‑...

  • Page 112: Through-Hole Mounting Bracket

    Option Selection The following figure shows the installed copper busbars. 4.2.4 Through-hole Mounting Bracket The through‑hole mounting bracket is optional and needs to be purchased as required. ‑111‑...
  • Page 113 Option Selection Applicable models Table 4–2 Models of through‑hole mounting brackets Structure Model of Through‑hole Mounting Brackets MD580‑AZJ‑A2T1 MD580‑AZJ‑A2T2 MD580‑AZJ‑A2T3 MD580‑AZJ‑A2T4 MD580‑AZJ‑A2T5 MD580‑AZJ‑A2T6 MD580‑AZJ‑A2T7 MD580‑AZJ‑A2T8 MD580‑AZJ‑A2T9 ‑ ‑...
  • Page 114 Option Selection Mounting-hole dimensions Figure 4‑4 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T1 ‑113‑...
  • Page 115 Option Selection Figure 4‑5 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T2 ‑ ‑...
  • Page 116 Option Selection Figure 4‑6 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T3 ‑115‑...
  • Page 117 Option Selection Figure 4‑7 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T4 ‑ ‑...
  • Page 118 Option Selection Figure 4‑8 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T5 ‑117‑...
  • Page 119 Option Selection Figure 4‑9 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T6 ‑ ‑...
  • Page 120 Option Selection Figure 4‑10 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T7 ‑119‑...
  • Page 121 Option Selection Figure 4‑11 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T8 ‑ ‑...
  • Page 122 Option Selection Figure 4‑12 Mounting‑hole dimensions (mm) of MD580‑AZJ‑A2T9 ‑121‑...

  • Page 123: Electrical Peripherals

    Option Selection Electrical Peripherals 4.3.1 Fuse, Contactor, and Circuit Breaker Table 4–3 Selection of peripheral electrical components for the AC drive Fuse Bussmann Contac Circuit RST/UVW Grounding Wire Drive (UL‑compliant) Heavy Breaker Termi Load/ Model Screw Cable Cable Rated Rated Rated Cable Cable...
  • Page 124 Option Selection Fuse Bussmann Contac Circuit Grounding Wire RST/UVW Drive (UL‑compliant) Heavy Breaker Termi Load/ Model Screw Cable Cable Rated Rated Rated Cable Cable Light Current Current Current Model Width Load <1> <1> Model Model (mm) MD580‑ 55G/ 3 x 70 26.8 FWH‑...
  • Page 125 Option Selection Note <1>: GB standards apply. For example, 3 x 10 indicates one 3‑conductor 10 mm2 ● cable; 2 x (3 x 10) indicates two 3‑conductor 10 mm2 cables. The preceding recommended lugs are the TNR, GTNR, and BC series of Suzhou ●...
  • Page 126 Option Selection AC Output Reactor Model 2 AC Output Reactor Model 1 AC Drive Model (Optional) MD580‑4T426(‑L) MD‑ACL‑490‑0.028‑4T RWK 3044‑510‑99‑E0XXX MD580‑4T465(‑L) MD‑ACL‑490‑0.028‑4T RWK 3044‑510‑99‑E0XXX MD580‑4T520(‑L) MD‑ACL‑660‑0.021‑4T RWK 3044‑510‑99‑E0XXX MD580‑4T585(‑L) MD‑ACL‑660‑0.021‑4T RWK 3044‑570‑99‑E0XXX MD580‑4T650(‑L) MD‑ACL‑660‑0.021‑4T RWK 3044‑640‑99‑E0XXX MD580‑4T725(‑L) MD‑ACL‑800‑0.017‑4T RWK 3044‑800‑99‑E0XXX MD580‑4T820(‑L) MD‑ACL‑800‑0.017‑4T RWK 3044‑800‑99‑E0XXX...

  • Page 127: Ac Input Reactor

    If an AC input reactor is required for models with power over 200 kW, ensure that sufficient installation space is reserved in the cabinet for the reactor. Models and dimensions (Inovance) The following table lists the recommended manufacturers and models of AC input reactors.
  • Page 128 Option Selection Table 4–6 Selection of AC input reactors (three‑phase 380 V to 480 V) (Inovance) Applicable Reactor Inductance (mH) Loss (W) Structure Model MD580‑4T2R1B MD‑ACL‑10‑5‑4T MD580‑4T3R1B MD‑ACL‑10‑5‑4T MD580‑4T3R8B MD‑ACL‑10‑5‑4T MD580‑4T5R1B MD‑ACL‑10‑5‑4T MD580‑4T7R2B MD‑ACL‑10‑5‑4T MD580‑4T9B MD‑ACL‑10‑3‑4T MD580‑4T13B MD‑ACL‑15‑1.45‑4T 1.45 MD580‑4T17B MD‑ACL‑15‑1.45‑4T...
  • Page 129 Option Selection Dimensions Figure 4‑14 Dimensions of AC input reactors (10 A/15 A) Table 4–7 Dimensions of AC input reactors (10 A/15 A) (unit: mm) Rated Current 150±2 85±2 100±2 125±1 Φ7 x 10 150±2 85±2 100±2 125±1 Φ7 x 10 ‑...
  • Page 130 Option Selection Figure 4‑15 Dimensions of AC input reactors (40 A/50 A (1.2 mH)) Table 4–8 Dimensions of AC input reactors (40 A/50 A (1.2 mH)) (unit: mm) Rated Current 180±2 95±2 117±2 150±1 Φ7 x 10 200±2 115±2 130±2 170±1 Φ7 x 10 ‑129‑...
  • Page 131 Option Selection Figure 4‑16 Dimensions of AC input reactors (50 A (0.28 mH)/60 A) Table 4–9 Dimensions of AC input reactors (50 A (0.28 mH)/60 A) (unit: mm) Rated Current 80±10 75±5 35±5 120±1 92±2 Φ8.5 x 72±2 Φ6.4 80±10 75±5 35±5 120±1...
  • Page 132 Option Selection Figure 4‑17 Dimensions of AC input reactors (80 A to 120 A) Table 4–10 Dimensions of AC input reactors (80 A to 120 A) (unit: mm) Rated rent 188± ‑ ‑ ‑ 120±1 Φ8.5 x 72±2 ‑ ‑ ‑...
  • Page 133 Option Selection Figure 4‑18 Dimensions of AC input reactors (150 A to 330 A) Table 4–11 Dimensions of AC input reactors (150 A to 330 A) (unit: mm) Rated rent 81±5 92±10 145±5 38±5 182±1 Φ11 x 76±2 Φ11 81±5 102±10 145±5 40±5 182±1 Φ11 x...
  • Page 134 Option Selection Figure 4‑19 Dimensions of AC input reactors (490 A/660 A) Table 4–12 Dimensions of AC input reactors (490 A/660 A) (unit: mm) Rated rent 106± 137±1 198± 60±5 243± Φ12 x 122± Φ12 106± 145±1 203± 50±5 243± Φ12 x 137±...
  • Page 135 Option Selection Figure 4‑20 Dimensions of AC input reactors (800 A/1000 A) Table 4–13 Dimensions of AC input reactors (800 A/1000 A) (unit: mm) Rated rent 123± 142±1 238± 70±5 260± Φ12 x 175± Φ12 1000 123± 142±1 238± 70±5 260±...

  • Page 136: Emc Filter

    Option Selection Models and dimensions (Schaffner) Table 4–14 Selection of AC input reactors (three‑phase 380 V to 480 V) (Schaffner) Applicable Reactor Inductance (mH) Loss (W) Structure Model MD580‑4T2R1B RWK 3044‑3.5‑88‑E0XXX MD580‑4T3R1B RWK 3044‑6.5‑88‑E0XXX MD580‑4T3R8B RWK 3044‑6.5‑88‑E0XXX MD580‑4T5R1B RWK 3044‑6.5‑88‑E0XXX MD580‑4T7R2B RWK 3044‑12‑88‑E0XXX 2.44...
  • Page 137 Option Selection Table 4–15 Models and appearance of standard EMC filters Appearance Filter Model FN2090 series FN 3258 series Schaffner series FN 3359 series TH series JIANLI series EBK5 series ‑ ‑...
  • Page 138 Option Selection Models and dimensions (Schaffner Filters) Table 4–16 Selection of filters (Schaffner) (three‑phase 380 V to 480 V) Loss (W) Structure Model Filter Model MD580‑4T2R1B FN3258‑7‑44 MD580‑4T3R1B FN3258‑7‑44 MD580‑4T3R8B FN3258‑7‑44 MD580‑4T5R1B FN3258‑7‑44 MD580‑4T7R2B FN3258‑16‑45 MD580‑4T9B FN3258‑16‑45 MD580‑4T13B FN3258‑16‑45 MD580‑4T17B FN3258‑30‑47 11.8 MD580‑4T25B...
  • Page 139 Option Selection Figure 4‑21 Dimensions of FN 3258 series filters (50 A to 180 A) Table 4–17 Dimensions of FN 3258 series filters (50 A to 180 A) (unit: mm) rent 29.5 22.5 29.5 39.5 37.5 42.5 26.5 70.5 Dimensions of FN 3359 series filters (150 A to 250 A) ‑...
  • Page 140 Option Selection 150A~250A Figure 4‑22 Dimensions of FN 3359 series filters (150 A to 250 A) Table 4–18 Dimensions of FN 3359 series filters (150 A to 250 A) (unit: mm) Rated Current Label 150 A 180 A 250 A φ12 φ12 φ12...
  • Page 141 Option Selection Rated Current Label 150 A 180 A 250 A ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ Dimensions of FN 3359 series filters (320 A to 2500 A) 320 ~2500A Figure 4‑23 Dimensions of FN 3359 series filters (320 A to 2500 A) The following figure shows the dimensions of grounding copper busbar.
  • Page 142 Option Selection 320A~1000A Figure 4‑24 Dimensions of grounding copper busbar Table 4–19 Dimensions of FN 3359 series filters (320 A to 2500 A) (unit: mm) Rated Current Label 320 A 400 A 600 A 800 A 1000 A 1600 A 2500 A φ12 φ12...
  • Page 143 Option Selection Models and dimensions (JIANLI filters) Table 4–20 Selection of filters (JIANLI) (three‑phase 380 V to 480 V) Loss (W) Structure Model Filter Model MD580‑4T2R1B DL‑5EBK5 MD580‑4T3R1B DL‑5EBK5 MD580‑4T3R8B DL‑5EBK5 MD580‑4T5R1B DL‑10EBK5 MD580‑4T7R2B DL‑10EBK5 MD580‑4T9B DL‑16EBK5 MD580‑4T13B DL‑16EBK5 MD580‑4T17B DL‑25EBK5 DL‑35EBK5/40 MD580‑4T25B...
  • Page 144 Option Selection Figure 4‑25 Dimensions of JIANLI filters (50 A to 200 A) Table 4–21 Dimensions of JIANLI filters (50 A to 200 A) (unit: mm) Model DL‑25EBK5 DL‑35EBK5 6.4 x 9.4 DL‑50EBK5 DL‑65EBK5 DL‑80EBK5 DL‑ 100EBK5 DL‑ 130EBK5 6.4 x 9.4 DL‑...
  • Page 145 Option Selection 700A~800A 400A~600A 250A~300A Figure 4‑26 Dimensions of JIANLI filters (250 A to 800 A) (unit: mm) Dimensions of JIANLI filters (1000 A) ‑ ‑...

  • Page 146: Simple Filter

    Option Selection 220±3 6- 13 2-M12 93.5±2 290±0.5 2- 13 356±2 536±3 26 17 Figure 4‑27 Dimensions of JIANLI filters (1000 A) (unit: mm) 4.3.4 Simple Filter A simple filter can be used to suppress the RF electromagnetic noise from the power grid and the AC drive during operation.
  • Page 147 Option Selection Dimensions Figure 4‑28 Outline dimensions of the simple filter Table 4–22 Outline dimensions of the simple filter Model Code Simple Filter Dimension Mounting Dimension (Length x Width) (unit: (Length x Width x Height) (unit: mm) Cxy‑1‑ 1102501 85 x 72 x 38 45 x 75 ‑...

  • Page 148: Braking Components

    Option Selection Installation Method Figure 4‑29 Simple filter installation 4.3.5 Braking Components Selection of braking resistor resistance During braking, almost all the regenerative energy of the motor is dissipated by the braking resistor. The resistance of the braking resistor is calculated according to the following formula: U x U/R = Pb.
  • Page 149 Option Selection K is set to 50% or an approximate value. Pr indicates the power of the braking resistor. D indicates the braking frequency, which is the proportion of the regenerative process to the whole working process. The following formulas can be generated based on the preceding equations: K x Pr = Pb x D = U x U/R x D Pr = (U x U x D)/(R x K) The power of the braking resistor can be calculated by using the preceding formulas.
  • Page 150 Option Selection Figure 4‑31 Dimensions of MDBUN series braking units (MDBUN‑200‑T, MDBUN‑200‑5T, and MDBUN‑200‑7T) (mm) Braking unit models Note The value in the table is obtained under working conditions featuring a braking usage ratio of 10% for heavy overload G‑type equipment and a maximum braking time of 10s. ‑149‑...
  • Page 151 Option Selection Table 4–24 Selection of braking components (three‑phase 380 V to 480 V) 125% Braking Torque (10% ED; Max. Min. Braking unit 10s) Braking Resist Model Remarks Braking Resistor ance Model Specifications (Ω) MD580‑4T2R1B 80 W 1450 Ω MD580‑4T3R1B 140 W 800 Ω...

  • Page 152: Afe Unit

    The active front end (AFE) is an optional unit used to feed the energy generated by the motor during braking back to the power grid. This eliminates the needs of the braking unit and braking resistor and reduces heat emission. Inovance AFE features energy efficiency, low noise, low harmonic, and high power factor.
  • Page 153 Option Selection Figure 4‑32 Dimensions of MD051 series AFE unit (unit: mm) Table 4–25 Dimensions of MD051 series AFE unit Mounting Hole Spacing Mounting Dimensions (mm) Bracket Weight (mm) Hole Model Diameter (kg) (mm) MD051T5.5G MD051T7.5G MD051T11G MD051T15G 14.0 MD051T18.5G 14.8 MD051T22G 18.2...
  • Page 154 Option Selection Figure 4‑33 Dimensions of MD050 series AFE unit (unit: mm) Table 4–26 Dimensions of MD050 series AFE unit Mounting Hole Spacing Mounting Dimensions (mm) Weight (mm) Hole Model Diameter (kg) (mm) MD050‑T37G MD050‑T45G MD050‑T55G MD050‑T75G MD050‑T90G MD050‑T110G MD050‑T132G MD050‑T160G MD050‑T200G MD050‑T220G...

  • Page 155: Output Reactor

    Output Reactor (m) 0.4 to 3 200 to 500 200 to 500 200 to 500 200 to 500 200 to 500 ≥ 11 Models and dimensions (Inovance) Models and dimensions of the recommended Inovance AC output reactors are as follows. ‑ ‑...
  • Page 156 For T10 to T12 models, purchase AC output reactors with a model number ● containing "‑L". T13 models are delivered with an AC output reactor. ● Table 4–29 Models of AC output reactors (Inovance) (three‑phase 380 V to 480 V) Inductance (mH) Loss (W) Structure AC Drive Model Reactor Model MD580‑4T2R1B...
  • Page 157 Option Selection Inductance (mH) Loss (W) Structure AC Drive Model Reactor Model MD580‑4T650 MD‑OCL‑660‑0.011‑4T‑1% 0.011 ‑ MD580‑4T725 MD‑OCL‑800‑0.0087‑4T‑1% 0.0087 ‑ MD580‑4T820 MD‑OCL‑800‑0.0087‑4T‑1% 0.0087 ‑ Dimensions of the AC output reactor Figure 4‑35 Dimensions of AC output reactors (5 A to 10 A) Table 4–30 Dimensions of AC output reactors (5 A to 10 A) (unit: mm) Rated Current (A)
  • Page 158 Option Selection Figure 4‑36 Dimensions of AC output reactors (15 A) Table 4–31 Dimensions of AC output reactors (15 A) (unit: mm) Rated Current (A) 148±1 76±2 95±1 Φ6 x 15 61±2 ‑157‑...
  • Page 159 Option Selection Figure 4‑37 Dimensions of AC output reactors (20 A) Table 4–32 Dimensions of AC output reactors (20 A) (unit: mm) Rated Current (A) 148±1 76±2 95±1 Φ6 x 15 61±2 ‑ ‑...
  • Page 160 Option Selection Figure 4‑38 Dimensions of AC output reactors (30 A to 60 A) Table 4–33 Dimensions of AC output reactors (30 A to 60 A) (unit: mm) Rated Current (A) 148±1 95±2 95±1 Φ6 x 15 80±2 148±1 95±2 95±1 Φ6 x 15 80±2...
  • Page 161 Option Selection Figure 4‑39 Dimensions of AC output reactors (80 A to 120 A) Table 4–34 Dimensions of AC output reactors (80 A to 120 A) (unit: mm) Rated Current 188±1 68±10 75±5 40±5 92±2 120±1 Φ8.5 x 72±2 188±1 68±10 75±5 40±5...
  • Page 162 Option Selection Figure 4‑40 Dimensions of AC output reactors (150 A to 250 A) Table 4–35 Dimensions of AC output reactors (150 A to 250 A) (unit: mm) Rated rent 81±5 81±5 97±1 140± 113± 42±5 182± Φ11 x 87±2 81±5 81±5 102±...
  • Page 163 Option Selection Figure 4‑41 Dimensions of AC output reactors (330 A) Table 4–36 Dimensions of AC output reactors (330 A) (unit: mm) Rated rent 95±5 95±5 110± 155± 132± 45±5 214± Φ11 x 106± Models and dimensions (Schaffner) Models and dimensions of the recommended Schaffner AC output reactors are as follows.
  • Page 164 Option Selection Table 4–37 Selection of output reactors (Schaffner) Applicable Reactor Inductance (mH) Loss (W) Structure Model MD580‑4T2R1B RWK 305‑4‑KL 1.47 MD580‑4T3R1B RWK 305‑4‑KL 1.47 MD580‑4T3R8B RWK 305‑4‑KL 1.47 MD580‑4T5R1B RWK 305‑7.8‑KL 0.754 MD580‑4T7R2B RWK 305‑7.8‑KL 0.754 MD580‑4T9B RWK 305‑10‑KL 0.588 MD580‑4T13B RWK 305‑14‑KL...
  • Page 165 Option Selection Figure 4‑42 Dimensions of output reactors (4 A to 45 A) Table 4–38 Installation dimensions of output reactors (4 A to 45 A) (unit: mm) Series 4 A and 7.8 A Max. 60 Max. 115 4.8 x 9 2.5 mm 10 A Max.
  • Page 166 Option Selection Table 4–39 Installation dimensions of output reactors (60 A to 110 A) (unit: mm) Series 60 A and 72 A Max. 125 Max. 190 8 x 12 16 mm 90 A Max. 115 Max. 225 8 x 12 35 mm 110 A Max.

  • Page 167: Magnetic Ring And Magnetic Buckle

    Option Selection 4.3.8 Magnetic Ring and Magnetic Buckle Model Install the magnetic ring on the input or output side of the AC drive and as close to the AC drive as possible. Installing the magnetic ring on the input side suppresses noise in the power supply system of the AC drive.
  • Page 168 Option Selection Table 4–41 Appearance and models of magnetic rings and buckles Category Appearance Model Magnetic ring DY644020H DY805020H DY1207030H Magnetic buckle DYR‑130‑B Dimensions Figure 4‑45 Dimensions of magnetic ring ‑167‑...
  • Page 169 Option Selection Table 4–42 Dimensions of magnetic ring Magnetic Ring Model Dimensions (OD x ID x HT) (mm) DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 4‑46 Dimensions of magnetic buckle ‑...

  • Page 170: Operating Panel

    Operating Panel Appearance Model Description MDKE‑10 LED An external LED operating panel adaptable to the MD580 series. It can be operated in the same way as the AC drive's operating panel, facilitating commissioning. For dimensions, see " Figure 4–47 Dimensions of MDKE‑10 LED (unit: mm) "...
  • Page 171 Option Selection Figure 4‑47 Dimensions of MDKE‑10 LED (unit: mm) 26.4 Figure 4‑48 Dimensions of SOP‑20‑880 (unit: mm) ‑ ‑...

  • Page 172: Extension Card

    Extension Card 4.5.1 List of Expansion Cards The MD580 series AC drive supports multiple expansion cards to communicate with field buses. It also supports multiple encoder types for programming and secondary development. For detailed functions and configurations of the expansion card, see related user guide.

  • Page 173: Installing Expansion Cards

    Note In MD580 series AC drives, communication extension cards are not supported by hardware, but are supported by software. For related information, see MD580 Series Low‑Voltage High‑Performance Engineering AC Drive Function Guide. 4.5.2 Installing Expansion Cards The AC drive is equipped with six field bus cards, including Modbus‑RTU, PROFIBUS...
  • Page 174 Option Selection Figure 4‑49 Installation position of expansion cards ‑173‑...

  • Page 175: Routine Maintenance

    Routine Maintenance Routine Maintenance Routine Maintenance Checklist Check the following items daily to avoid deterioration in performance or product damage. Print the checklist and sign the "Checked" column after each inspection. Item Content Solution Checked Check the mechanical connections. ● Check output phase loss of the motor.

  • Page 176: Periodic Inspection Checklist

    Routine Maintenance Periodic Inspection Checklist Item Content Solution Checked Confirm that the cabinet of the AC drive is not ● powered off. Use a vacuum cleaner to suck up wastes and ● Check whether wastes, dirt, dust to prevent direct touching. Whole machine and dust exist on the surface.

  • Page 177: Replacing The Cooling Fan

    Routine Maintenance [Note] Component Name Service Life ≥ 5 years Electrolytic capacitor ≥ 5 years The standard lifetime indicates the lifetime when the components are used in the following conditions. You can determine when to replace these components according to the actual operating time.
  • Page 178 Routine Maintenance Installing the Fan (MD580‑4T2R1B to MD580‑4T377) ① Install the fan in a reverse procedure to removal. Pay attention to the direction of the fan. ② Install the fan and fan cover on the AC drive. Note that the mounting holes are aligned, as shown in figure ③...

  • Page 179: Storage

    For storage of the AC drive, observe the following: To store the drive, pack the AC drive with the original packing box provided by ● Inovance. Do not expose the drive to the environment with moisture or high temperature, or ●...

  • Page 180: Compliance List

    Compliance List Compliance List Compliance List The following table lists related certifications, directives, and standards. Certification marks on the product nameplate indicate the certifications acquired. Certification Name Directive Name Standard 2014/30/EU EN IEC 61800‑3 EMC directive 2014/35/EU LVD directive EN 61800‑5‑1 CE certification 2011/65/EU RoHS directive...

  • Page 181: Conditions For Compliance With The Emc Directive

    Compliance List 6.2.2 Conditions for Compliance with the EMC Directive This product satisfies the European EMC directive 2014/30/EU and the EN 61800‑3 ● standard, and is applicable to both the first environment and the second environment. When applied in the first environment, this product may generate radio interference. Be‑ sides the CE compliance, take measures to avoid the radio interference if required.

  • Page 182: Conditions For Compliance With The Lvd

    Install this product in a place with the pollution degree of 2 or below and overvoltage category III as specified in IEC 60664‑1. Installation environment For requirements of installation environment, see "Environment" in MD580 Series Low‑Voltage High‑Performance Engineering AC Drive Installation Guide . Requirements on installation and protection This product must be installed in a fireproof cabinet as part of a final system that ●...
  • Page 183 Compliance List that matches the maximum input current of the AC drive. For selection of fuses, see " 4.3.1 Fuse, Contactor, and Circuit Breaker " on page 122 ‑ ‑...
  • Page 184 *19011706A01*...

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