Jasic MIG500P Manual
  1. Manuals
  2. Brands
  3. Jasic Manuals
  4. Welding System
  5. MIG500P
  6. Manual

Jasic MIG500P Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Please read first.
Before the installation or operation, in order to protect your and others' safety, please read and
understand the manual.
Warning! The welding machine is professional equipment for arc welding, which is only
provided for professionals with training Background and technical background.
Thank you for choosing Jasic inverter welder. In order to ensure your safety and correct operation, please read this
manual carefully. Keep this manual properly for future references.
This product is designed and manufactured according to relevant national and international standards, conforming to
GB15579, ICE60974, EN60974, AS60974, UL60974, etc.
This product conforms to electromagnetic compatibility requirements for A category equipment.
Relevant design plans and manufacturing technologies of this product are patented.
All products purchased from Jasic are covered for one-year defect liability period, starting from the purchasing day on
the contract, provided with complete technical supports and after sales maintenance. Users can contact nearby Jasic
office, customer service center, or Jasic headquarters, if there is anything needed.
SHENZHEN JASIC TECHNOLOGY CO., LTD.
Copyright by Shenzhen Jasic Technology Co., Ltd. All rights are reserved. Jasic reserves the right to modify this
manual without prior notice.
Address: No. 3, Qinglan 1
Postcode: 518118
Tel: 0755-29651666
Customer service hotline: 400-0612-888
Website: http://www.jasictech.com
E-mail: sales@jasictech.com
Preface
st
Road, Pingshan District, Shenzhen, Guangdong, China

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MIG500P and is the answer not in the manual?

Questions and answers

Related Manuals for Jasic MIG500P

Summary of Contents for Jasic MIG500P

  • Page 1 Warning! The welding machine is professional equipment for arc welding, which is only provided for professionals with training Background and technical background. Thank you for choosing Jasic inverter welder. In order to ensure your safety and correct operation, please read this manual carefully. Keep this manual properly for future references.

  • Page 2: Table Of Contents

    CONTENTS 1. SAFETY GUIDANCE ..............................1 1.1 Precautions for Installation ............................. 1 1.2 Precautions for operation ............................2 1.3 Precautions for scrapping ............................3 2. PRODUCT OVERVIEW ..............................3 2.1 Model name description ............................3 2.2 Product features............................... 3 3. TECHNICAL PARAMETERS ............................5 3.1 Technical parameters ...............................

  • Page 3: Safety Guidance

    1. SAFETY GUIDANCE 1.1 Precautions for Installation Warning! During the welding process, it may cause damage to you and others, please do well the protection. For the details, please refer to the safety protection guide to the operators that accord with the manufacturer accident prevention requirements. Beware of electric shock! ...

  • Page 4: Precautions For Operation

    Replacing the components can be dangerous.  Only professionals can replace the machine components. Make sure there are no foreign bodies such as wire leads, screws, gaskets and metal bars falling into the machine inside when replacing the components.  Make sure the connecting wires inside the machine are correctly connected after replacing the PCBs, and then the machine can be operated.

  • Page 5: Precautions For Scrapping

    Hot workpiece can cause severe scald.  Do not touch hot workpiece with bare hands.  Cool the welding torch for a while after continuously working. Excessive noise does great harm to people’s hearing.  Wear ear covers or other hearing protectors when welding. ...
  • Page 6 A. Excellent welding performance Mature IGBT inverter technology: this machine main circuit adopts international cutting-edge high frequency IGBT full bridge inverter technology, which largely reduces machine size and improves power supply conversion rate. High inverter frequency is beyond audio range, which almost eliminates noise pollution, contributing easily controlled welding current, as well as more smooth and stable welding processing.

  • Page 7: Technical Parameters

    4、 Characteristics of welding machine: flat characteristic usually, or drop characteristic while set arc force. 5、 EMC is Class A according to CISPRⅡ. 3. TECHNICAL PARAMETERS 3.1 Technical parameters model MIG500P(N36801) MIG350P(N36701) Power supply 3Phase AC380V±20% 50Hz Rated input （ KVA ） Input 26.7 16.6...

  • Page 8: Output Characteristics

    Make sure there is no wind in the welding site; please use wind screen if necessary, or else the welding performances may be affected.  Please consult and confirm with Jasic qualified personnel first if there is any special installation requirements. 4.1.2 Installation space requirements Keep the welder more than 30cm distant from the wall or any other equipment.

  • Page 9: Electrical Connection

    4.2 Electrical connection Attention： 1. All electrical connection has to be carried out by qualified and licensed operators. 2. Please turn off the distribution box switch and make sure safety before any electric connection. 3．Please use required standard cables. 4．Don’t touch with wet hands. 5．Don’t place heavy items on cables.

  • Page 10: Power Supply Input Cable Connection

    MIG350P, welding cable (approved according to EN 60245-6) should be H01N2-D 1X70/50/35mm2 and external fuse should be 60A for MIG500P and 40A for MIG350P. The recommended MIG welding torch is 50% 500A (approved according to EN 60974-7). The recommended electrode holder is 50% 500A (approved according to EN 60974-11).

  • Page 11: Gas Cylinder Connection

    Connection of the distribution box 1. Distribution box power switch. 2. Fuse of 60A or more to be applied to machine of 500A, while fuse of 40A or more to be applied to machine of 350A 3.Welder Cable(4*6mm for MIG500, 4*6mm MIG400 and MIG350）...

  • Page 12: Machine Installation

    4.6 Machine installation Warning! All the connections should be conducted after making sure that power supply is cut off. Correct sequence is to connect the bond and grounding line to the welding machine, make sure that connection is reliable and not loose, and then connect to power supply finally.
  • Page 13 4.6.2 Separated machine installation Figure 4.3...

  • Page 14: Functions And Operation

    5. FUNCTIONS AND OPERATION 5.1 Digital front panel Figure 5.1 Table 5-1 Digital front panel functions table ○ DC MIG welding indicator Errore. ○ Pulse MIG welding indicator Welding Errore. method Errore. ○ DC MMA welding indicator selection Errore. area ○...
  • Page 15 ○ current parameter indicator ① ② Current/wi ○ wire feed speed, welding piece thickness ③ feed indicator ⑤ speed/wor ④ ○ time indicator: pre-flow time, post-flow kpiece time, or spot welding time，initial segment, thickness/ crater segment, up/down-slope, etc Time ○ display parameter display window W1 ⑥...
  • Page 16 Failure Light up when there is any failure. indicator MMA unload status output voltage indicator. Green means safe; red means danger. indicator ○ Al + Ar100% ① ○ ② AlSi + Ar100% ③ ○ AlMg + Ar100% ○ Steel + Ar80%CO ①...

  • Page 17: Function Description

    ○ spot welding ① ○ ② operation ③ ○ mode selection ④ ○ area Special 4T ⑤ ○ operation mode selection key K8 K8 self-locking gas detection: one press and there is gas, also indicator will light up; gas detection will stop entering automatically after 20s.
  • Page 18 Fig 5.2 Model Welding Welding Pre-flow Post-flow force current voltage time time (inductance) MIG500P 30~500A 10~50V 0~3.0s 0~10.0s -10~10 MIG350P 30~350A 10~42V 0~3.0s 0~10.0s -10~10 Note: Different welding wire has different welding current range; with different welding wire, wire feed...
  • Page 19 3、Operation modes Table 5-2 DC MIG operation modes Modes Sketch map...
  • Page 20 Repeat Spot weldin 5.2.3 Pulse MIG 1、“Synergic” and “ Separate ”...
  • Page 21 Fig 5.3 Model Welding Welding Transition Pre-flow Post-flow force current voltage time time time (inductance) MIG500P 30~500A 10~50V 0.1~3.0s 0~3.0s 0~10.0s -10~10 MIG350P 30~350A 10~42V 0.1~3.0s 0~3.0s 0~10.0s -10~10 Note: Different welding wire has different welding current range; with different welding wire, wire feed speed differs even under the same current 3、Operation modes...
  • Page 22 with initial & crater...
  • Page 23 with initial segmen Special 4T(pro gram...
  • Page 24 Spot weldin Note: ○ Initial segment：Initial segment of 2T and 4T is set for automation welding. Welding specification of this segment is -50%~+100% of that of process, displaying “0.5~2.0” at initial current with 0~10s. When time is set as 0, initial segment is off.
  • Page 25 U when MMA welding is not started. 5、 Model start Welding Arc-force current current current current limit MIG500P 0~250A 30~500A 0~250A 550A MIG350P 0~200A 30~350A 0~200A 400A Note: Max current limit limits I and I...

  • Page 26: Selection And Adjustment Of Internal Parameters

    5.2.5 Lift-TIG welding Simple TIG, namely lift TIG, is simple DC TIG realized by lift TIG or scratch TIG with help of necessary gas circuit device, but operation modes and functions of torch trigger for common TIG are unavailable for simple TIG. Simple TIG can set only welding current: 30A~500/350A, while fixed shorted current is 25A.
  • Page 27 Fig 5.6 5.3.2 Other internal parameters: Backend parameter mode where calibration of current and voltage, VRD and cooler switch are available can be activated when this machine is switched on. Below are steps: 1、Press K2 button on the panel to switch power on, segment display W1 shows “001”, W2 shows “CAL” and K2 can be released;...

  • Page 28: Operation Precautions

    Wire feed speed and board thickness 0:speed; 1:board thickness setting Metric unit and English unit setting 0:metric system; 1: English system Current temperature of inverter High speed （22m/min） calibration of wire feed speed Low speed（2m/min）calibration of wire feed speed V.R.D switch 0:V.R.D is off；1:V.R.D is on Water system switch 0: water system is off;...

  • Page 29: Maintenance

    During transportation and storage -25℃～+55℃ Remark: when using the radiator, please avoid using or storage under coolant’s solidification temperature. Please make sure there is no coolant left in the radiator for storage under low temperature. b) Relative air humidity: less than 50% when under 40℃; less than 90% when under 20℃. c) The dust, acid and corrosive gas and matters in the air cannot exceed normal standard, excluding those matters generated from normal welding.

  • Page 30: Troubleshooting

    working in dense smoke and heavily polluted environment, please dedust the machine every day. Please cut off power supply before cleaning; remove side cover and tope cover, and use dry compressed air to remove the dustfollowing the direction of top to below. The compress air pressure should be reasonable so that to avoid any damage on machine’s small components.
  • Page 31 · connect tight the control cable; if the problem still · Wire feeder cannot be solved, please contact Jasic service communication failure center. 6.3.2 MIG problems and troubleshooting Table 6-2 MIG problems and troubleshooting.

  • Page 32: Welding Processing Reference (For Reference Only)

    · unmatched wire feed rolls and wire size · please make sure wire feed rolls and · seriously worn contact tip wire match · seriously worn wire guide tube in the · replace torch contact tip · replace the torch’s wire guide tube torch ·poor quality wire ·...
  • Page 33 180～210 160～210 180～210 ≥6 160～210 220～280 220～260 ～ ～ 160～210 160～210 ～ ～ 220～280 ～ ～ 50～55 50～55 ～ ～ 2.5～4 80～110 80～110 ～ ～ 5～6 90～120 90～120 90～120 7～10 120～160 90～120 Verti 120～160 90～120 120～160 ≥11 butt 90～120 120～160 160～200 weld 90～120...
  • Page 34 ～ ～ 55-65 ～ ～ 100～120 Fillet ～ ～ 100～120 weld ～ ～ 160～200 ～ ～ 160～200 5～6 ～ ～ horiz 220～280 ontal 160～200 ≥7 220～230 posit 220～280 160～200 ～ 160～200 160～220 220～280 ～ ～ 50～60 Fillet ～ ～ 3～4 90～120 weld ～...
  • Page 35 20～25 20～25 welding （solid wire） Table 6-5-1 CO type Workp Wire dia Root gap Welding Welding Welding Distance Gas flow Φ(mm) （L/min） iece g(mm) current voltage speed between （A） （cm/mi thickn contact tip ess(m n） workpiece （mm） 60-70 16-16.5 50-60 75-85 17-17.5 50-60...
  • Page 36 welding outer 1 380-420 35-40 36-39 20-25 inner1 380-420 45-50 outer 1 300-350 25-30 32-35 20-25 inner1 300-350 30-35 0-0.5 outer 1 380-420 30-35 36-39 20-25 inner1 380-420 35-40 outer 1 300-350 32-35 30-50 20-25 inner1 300-350 outer 1 380-420 36-39 35-40 20-25...
  • Page 37 260-300 26-32 25-35 15-20 10-20 50° 6.5-7 300-330 30-34 30-35 15-20 10-20 50° 2-2.5 130-150 19-20 140-145 45° T type 130-150 19-20 105-115 45° flat fillet 1.0 1.2 170-190 22-23 105-115 15-20 45° welding （high 200-220 23-25 105-115 45° speed 220-240 24-26 95-105...
  • Page 38 270-180 29-31 38-43 340-360 31-33 48-53 370-390 33-35 60-70 260-280 27-26 22-26 320-340 30-32 38-42 320-340 30-32 40-44 320-340 29-31 48-52 260-280 22-29 23-27 290-310 30-32 33-37 290-310 30-32 27-31 210-230 26-28 68-72 260-280 28-30 48-52 290-310 29-31 33-37 250-270 27-29 68-72 Titanium...

  • Page 39: After Sales Service

    If there is any fixture or components replacement needed, please contact local distributors. Please use those accessories or spare parts which are recommended by Shenzhen Jasic Technologies Co., Ltd. This machine is covered for one year defect liability period, starting from the purchasing day on the warranty card or purchasing contract.

  • Page 40: Wiring Diagram

    7.Wiring Diagram...
  • Page 41 This product is being improved, therefore other parts, except for functions and operation, may be different. Your understanding would be greatly appreciated.

This manual is also suitable for:

Mig350pN36801N36701

Table of Contents

Save PDF