Jasic MIG Series Operator's Manual
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Jasic MIG Series Operator's Manual

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  • Page 2: Your New Product

    Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and trouble free operation. Please call your Jasic distributor in the unlikely event of a problem occurring. Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts.

  • Page 3: Table Of Contents

    MIG Welding Problems MIG Welding Torch Guide to TIG Welding TIG Welding Torch TIG Welding Problems Maintenance Service Schedule Record Troubleshooting EC Declaration of Conformity WEEE Disposal RoHS Compliance Declaration Statement of Warranty Schematic Options and Accessories Note Jasic Contact Details...

  • Page 4: Safety Instruction

    SAFETY INSTRUCTION These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. It is important that users of this equipment protect yourselves and others from harm or even death. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules.

  • Page 5: Welding Processes Lens Shade Selector Guide

    SAFETY INSTRUCTION Use of Personal Protective Equipment (PPE) Welding arc rays from all welding processes produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. • Wear an approved welding helmet fitted with an appropriate shade of filter lens to protect your face and eyes when welding or watching.

  • Page 6: Fume And Welding Gases

    SAFETY INSTRUCTION Safety against fumes and welding gases The HSE have identified welders as being an ‘at risk’ group for occupational diseases arising from exposure to dusts, gases, vapours and welding fumes. The main identified health effects are pneumonia, asthma, chronic obstructive pulmonary disease (COPD), lung and kidney cancer, metal fume fever (MFF) and lung function changes.

  • Page 7: The Working Environment

    SAFETY INSTRUCTION The working environment Ensure the machine is mounted in a safe and stable position allowing for cooling air circulation. Do not operate equipment in an environment outside the laid down operating parameters. The welding power source is not suitable for use in rain or snow. Always store the machine in a clean, dry space.

  • Page 8: Rf Declaration

    SAFETY INSTRUCTION RF Declaration Equipment that complies with directive 2014/30/EU concerning electromagnetic compatibility (EMC) and the technical requirements of EN60974-10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system. Difficulties may arise in assuring class A electromagnetic compatibility for systems installed in domestic locations due to conducted and radiated emissions.

  • Page 9: Product Overview

    PRODUCT OVERVIEW The Jasic Compact MIG inverter range of welding machines have been designed as integrated and portable welding power supplies units incorporating the most advanced IGBT inverter technology in power electronics with easy operation and adjustment due to friendly user interface.

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Parameter Unit Jasic MIG 200 Synergic (JM-200CS) Rated input voltage AC230V±15% 50/60Hz Rated input power Rated input current Imax 35.6 Rated input current Ieff MIG 30 ~ 200 Welding current range MMA 10 ~ 200 TIG 10 ~ 200...

  • Page 11: Description Of Controls

    CONTROLS Front view Jasic MIG 200CS 1. Voltage digital display 2. Current digital display 3. MMA current and wire feed speed control dial 4. "-" Output terminal 5. Euro outlet for MIG torch 6. "+" Output terminal 7. 2T/4T torch trigger mode switch 8.
  • Page 12 CONTROLS Side view Jasic MIG 200CS 1. Wire inch button: Pressing this button activates the feed motor which in turn pushes the welding wire through the MIG torch and tip 2. Gas purge button: Pressing this button activates the gas solenoid which in turn activates the gas flow allowing you to correctly set the gas flow on the gas regulator 3.
  • Page 13 CONTROLS Front control panel view Jasic MIG 200CS A. Amperage digital display: Displays current when welding in either MIG and MMA mode. Please note, in MIG mode it will show the preset wire feed speed and then welding it will display amperage.
  • Page 14 98% Argon and 2% C0² The inbuilt synergic control is used in this Jasic MIG 200CS in which the voltage is adjusted in relation to the wire feed speed, so when in synergic mode the volts and wire feed speed are linked and altering the wire feed speed dial will alter each characteristic in-keeping with the welding curve.

  • Page 15: Multifunctional Display Window

    MULTIFUNCTIONAL DISPLAY WINDOW The digital displays on the Jasic MIG 200CS have multiple purposes as described below: - Current display window - Voltage display window During welding, the current display window displays the practical welding current value, and the voltage display window displays the practical welding voltage value.

  • Page 16: Installation

    INSTALLATION Unpacking Check the packaging for any signs of damage. Carefully remove the machine and retain the packaging until the installation is complete. Location The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases.
  • Page 17 INSTALLATION MIG welding Insert the welding torch into the “Euro connector for torch in MIG” output socket on the front panel of the machine and tighten it. Insert the trailing cable plug (A) into the “+” output terminal of the welding machine, and tighten it clockwise.

  • Page 18: Operation Mma

    OPERATION - MMA Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA welding mode MMA (Manual Metal Arc), SMAW (Shielded Metal Arc Welding) or just Stick Welding.

  • Page 19: Operation Mig/Mag

    OPERATION - MIG/MAG Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG/MAG welding mode MIG - Metal Inert Gas Welding, MAG - Metal Active Gas Welding, GMAW - Gas Metal Arc Welding MIG welding was developed to help meet production demands of the war and post war economy which is an arc welding process in which a continuous solid wire electrode is fed through a MIG welding gun and...

  • Page 20: Operation Tig

    The Jasic 200CS when used in Lift TIG mode can accommodate the use of a Euro style TIG torch. Connect the TIG torch to the (MIG) Euro connector.

  • Page 21: Guide To Mma Welding

    GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going.
  • Page 22 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA process tips and guides Typical welder set up 1.
  • Page 23 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MMA arc striking Tap technique - Lift the electrode upright and bring it down to strike the work piece. After forming short circuit, quickly lift up about 2~4mm and arc will be ignited.
  • Page 24 GUIDE TO MMA WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Fillet welding The electrode should be positioned to split the angle i.e. 45º. Again the electrode should be inclined in the direction of travel at around 10º-30º.

  • Page 25: Mma Welding Problems

    MMA WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Arc welding defects and prevention methods Defect Possible cause Action Excessive spatter (beads of metal Amperage too high for the...

  • Page 26: Guide To Mig/Mag Welding

    GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. Notes for the welding beginner This section is designed to give the beginner who has not yet done any welding some information to get them going.
  • Page 27 GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG process description The MIG process was first patented for the welding of aluminium in 1949 in the USA.
  • Page 28 GUIDE TO MIG/MAG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG controls The controls for the MIG/MAG system are as follows. Controls can be electro mechanical or electronic but the effects will be the same.
  • Page 29 This facility is usually an adjustable control within these Jasic compact MIG machines and it will allow the power and gas shield to be maintained on the consumable filler wire when it has stopped feeding thereby burning clear of the weld.

  • Page 30: Mig Set-Up Guide

    MIG WELDING GUIDE...

  • Page 31: Mig Welding Problems

    MIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG welding defects and prevention methods Defect Possible cause Action Porosity (within or outside the bead) Poor material Check the material is clean...
  • Page 32 MIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. MIG welding defects and prevention methods Defect Possible cause Action Burning through –...

  • Page 33: Mig Welding Torch

    MIG WELDING TORCH: JM-200CS MIG Welding Torch Air Cooled - Model: T150 Rating 180A Co2 / 150A Mixed Gases @ 60% Duty Cycle - EN60974-7 Wire Size 0.6mm to 1.0mm...

  • Page 34: Guide To Tig Welding

    The Jasic TIG Series polarity should generally be set up for Direct Current - Electrode Negative (DCEN) as this method of welding can be used for a wide range of materials.
  • Page 35 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG torch body and components The torch body holds the various welding consumables in place as shown and is covered by a either a rigid phenolic or rubberised covering.
  • Page 36 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding electrodes TIG welding electrodes are a ‘non consumable’ as it is not melted into the weld pool and great care should be taken not to let the electrode contact the welding pool to avoid weld contamination.
  • Page 37 GUIDE TO TIG WELDING Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding consumables The consumables of the TIG welding process are filler wires and shield gas. Filler wires Filler wires come in many different material types Filler Wire Diameter...

  • Page 38: Tig Welding Torch

    TIG WELDING TORCH: EURO TYPE FOR JM-200CS TIG Welding Torch Air Cooled - Model TIG54 Rating 350A DC, 260A AC @ 100% Duty Cycle EN60974-7 • 0.5mm to 4.0mm Electrodes Main Consumables Gas Lens Bodies Ceramic Cups for use with item 12 No Code Description No Code...

  • Page 39: Tig Welding Problems

    TIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Excessive tungsten use Set up for DCEP...
  • Page 40 TIG WELDING PROBLEMS Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the welding area. TIG welding defects and prevention methods Defect Possible cause Action Excessive bead build up, poor Weld current too low...

  • Page 41: Maintenance

    MAINTENANCE The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. In order to guarantee that the arc welding machine works efficiently and in safety, it must be maintained regularly.

  • Page 42: Troubleshooting

    TROUBLESHOOTING The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Before arc welding machines are dispatched from the factory, they have already been checked thoroughly.

  • Page 43: Ec Declaration Of Conformity

    Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility. Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency. Our registration reference is WEEMM3813AA.

  • Page 44: Statement Of Warranty

    This should be carried out by a suitably qualified competent person. In the unlikely event of a problem, this should be reported to Jasic technical support team to review the claim.

  • Page 45: Schematic

    SCHEMATIC...

  • Page 46: Options And Accessories

    WP26 Euro Style TIG Torch 8m CP3550 Cable Plug 35-50mm JIT-01 Trolley JH-HDX Jasic HD True Colour Auto Darkening Welding Helmet SSARG2G Single Stage 2 Gauge Argon Regulator WTLHK2 2mtr Gas Hose and Quick Gas Connecter 10048354 “V” Groove 0.6mm/0.8mm 10048356 “V”...

  • Page 47: Note

    NOTES _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

  • Page 48: Jasic Contact Details

    September 2020 Issue 5...

This manual is also suitable for:

Mig 200 synergicJm-200cs

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