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Summary of Contents for Parker TH8E-100
- Page 1 Operating Manual TH8E-100...
- Page 2 Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, util- ity model or design. Operating Manual TH8E-100 – 1.10 / En 2 / 80 www.parker.com...
- Page 3 This declaration are invalid when the machine is modified or if unau- thorized and unapproved third-party components are used without our prior approval. Entity authorised for documentation: Uniflex-Hydraulik GmbH, Tech- nical Documentation Dept. Karben, 26.09.2023 Managing Director Harald von Waitz Operating Manual TH8E-100 – 1.10 / En www.parker.com 3 / 80...
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Page 4: Table Of Contents
3.6 Operation modes ..................29 3.7 Technical data .................... 30 Transport and commissioning ................. 33 4.1 Transport ....................33 4.2 Intermediate storage of machine/unit ............34 4.3 Commissioning ................... 34 Operating Manual TH8E-100 – 1.10 / En 4 / 80 www.parker.com... - Page 5 9.3.3 Mechanical equipment ..............66 9.3.4 Hydraulic system ................67 9.3.5 Electrical equipment ................. 68 9.4 Spare parts kit ..................... 69 9.5 Hydraulic diagram ..................70 9.6 Electric diagram ................... 71 Operating Manual TH8E-100 – 1.10 / En www.parker.com 5 / 80...
- Page 6 Contents 9.7 Maintenance log..................74 9.8 Declaration of qualified staff ................ 75 Operating Manual TH8E-100 – 1.10 / En 6 / 80 www.parker.com...
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Page 7: About This Document
1 About this document 1.1 Target groups About this document In this Operation Manual, the “forming machine TH8E-100” is con- sistently referred to as machine. This Operation Manual includes important notes on how you oper- ate your machine/unit safely, properly and economically. -
Page 8: Storage
The Operation Manual is part of the machine/unit and must be kept near the machine/unit at all times. Upon disposal of the ma- chine/unit, the Operation Manual must also be handed over. Operating Manual TH8E-100 – 1.10 / En 8 / 80 www.parker.com... -
Page 9: Name Plate
1 About this document 1.3 Name plate Name plate The name plate is fixed on the machine back. Abbreviations Calibration crimping dies Quick crimping die change system Operating Manual TH8E-100 – 1.10 / En www.parker.com 9 / 80... -
Page 10: Safety Instructions
Intended use This machine is a forming machine for industrial use, only suitable for the manufacture of hose connections of the Parker company with a permissible diameter depending on the fitting and the hose thickness, see “Technical Data” in Section 3. -
Page 11: Product-Specific Risks
Always use the machine in compliance with its intended pur- pose. Product-specific risks The machine/unit is designed in accordance with the latest state of technology. Nevertheless, the machine/unit may impose risks: Operating Manual TH8E-100 – 1.10 / En www.parker.com 11 / 80... -
Page 12: Risks Imposed By Mechanical Equipment
Apply skin protection ap- propriate for the hazardous substances used. 2.3.4 Risks imposed by noise The noise level meter acc. to IEC 804, Class 2, was calibrated be- fore measuring. Operating Manual TH8E-100 – 1.10 / En 12 / 80 www.parker.com... -
Page 13: Risks In Case Of Fire
Never use water to extinguish a fire. For appropriate fire extin- guishing action, please read the safety data sheet of the hydraulic oil supplier. Operating Manual TH8E-100 – 1.10 / En www.parker.com 13 / 80... -
Page 14: Safety
The owner has to consider the need for adapted protection equip- ment before commissioning. If such need exists, the relevant Operating Manual TH8E-100 – 1.10 / En 14 / 80 www.parker.com... -
Page 15: Warning Signs On The Machine
Mounted safety equipment must not be removed, bypassed or avoided. 2.4.3 Warning signs on the machine Hand injury on the die system Risk of squeezing on the die system Hot surface on the valve Operating Manual TH8E-100 – 1.10 / En www.parker.com 15 / 80... - Page 16 2 Safety instructions 2.4 Safety Oiling / greasing prohibited on the die system Illegible or missing warning signs must immediately be replaced by the operator. Operating Manual TH8E-100 – 1.10 / En 16 / 80 www.parker.com...
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Page 17: Machine Description
PB 263.2-75-Ø30 Set of crimping dies 1 set PB 263.2-75-Ø32 Set of crimping dies 1 set PB 263.2-75-Ø36 Set of crimping dies 1 set PB 263.2-75-Ø38 Set of crimping dies Operating Manual TH8E-100 – 1.10 / En www.parker.com 17 / 80... -
Page 18: Design And Function
(5) Illuminated Open tool button (6) Main switch The crimping tool (1) is closed hydraulically, whereby the work piece is formed. The pressure needed for this purpose is generated Operating Manual TH8E-100 – 1.10 / En 18 / 80 www.parker.com... - Page 19 After the crimping process, the base dies are pressed apart by the pressure springs (2) when the tool opens. The bearing segments on the front guide the base dies axially in the tool. Operating Manual TH8E-100 – 1.10 / En www.parker.com 19 / 80...
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Page 20: Forming Process
Forming machines for servicing are not intended for permanent operation and are not suitable for series production. • Do not perform more than 200 crimping actions per day. Operating Manual TH8E-100 – 1.10 / En 20 / 80 www.parker.com... -
Page 21: Operation And Display Elements
3 Machine description 3.4 Operation and display elements Operation and display elements (1) Illuminated Open tool button (2) Main switch [I/O] Operating Manual TH8E-100 – 1.10 / En www.parker.com 21 / 80... -
Page 22: Software Application Smart Krimp
In picture B, the application is connected with the machine. The footer allows to access other menu screens: (1) Settings button (2) Produced parts button (3) Machine button (4) Crimp table button Operating Manual TH8E-100 – 1.10 / En 22 / 80 www.parker.com... -
Page 23: Colour Display
3.5.3 Start screen (1) Shows the machine (2) Favourites button (3) Shows the user currently logged in (4) Log out button (5) Crimp from table button Operating Manual TH8E-100 – 1.10 / En www.parker.com 23 / 80... -
Page 24: Crimp From Table
3.5 Software application Smart Krimp 3.5.4 Crimp from table (1) Hose series (2) Hose size (3) Fitting style By pressing RELOAD DATA, the crimping values can be reloaded from the Cloud and updated. Operating Manual TH8E-100 – 1.10 / En 24 / 80 www.parker.com... -
Page 25: Crimp From Table, Favourites
3 Machine description 3.5 Software application Smart Krimp 3.5.5 Crimp from table, favourites Select the required work piece (1) from the list. Operating Manual TH8E-100 – 1.10 / En www.parker.com 25 / 80... -
Page 26: Produced Parts
3.5 Software application Smart Krimp 3.5.6 Produced parts The most recently produced parts can be viewed in this table. The list cannot be edited and the entries are not deleted. Operating Manual TH8E-100 – 1.10 / En 26 / 80 www.parker.com... -
Page 27: Settings
– Log in using e-mail address and password. – Registration – Forgotten password (4) Language – Select either German or English (5) Unit – Select either mm or inch Operating Manual TH8E-100 – 1.10 / En www.parker.com 27 / 80... -
Page 28: Logging Out
3 Machine description 3.5 Software application Smart Krimp 3.5.8 Logging out Crimping is no longer possible when in offline mode after logging out. Operating Manual TH8E-100 – 1.10 / En 28 / 80 www.parker.com... -
Page 29: Operation Modes
The illuminated button flashes. – Activate the hydraulic pump. As soon as the pre-defined crimping diameter is reached, the tool will stop automatically and the illuminated button lights up. Operating Manual TH8E-100 – 1.10 / En www.parker.com 29 / 80... -
Page 30: Technical Data
Hydraulic connection Parker threaded coupling 3050-3P Battery (optional) Battery type LiHD / CAS Cordless Alliance System (manufacturer-independent battery system) Battery voltage 18 V 8 – 10 Ah Battery capacity Operating Manual TH8E-100 – 1.10 / En 30 / 80 www.parker.com... - Page 31 We recommend industrial flooring which meets the following structural requirements Permanent floor loading Approx. 0.07 kg/mm Floor carrying capacity Min. 2500 kg/m Floor quality Evenness Max. unevenness 5 mm/m Inclination max. 5 mm/m Operating Manual TH8E-100 – 1.10 / En www.parker.com 31 / 80...
- Page 32 Ambient temperature 45% – 65% Air humidity The * data are theoretical/computed values, or values measured on a prototype. Actual values may vary slightly, depending on the ma- chine. Operating Manual TH8E-100 – 1.10 / En 32 / 80 www.parker.com...
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Page 33: Transport And Commissioning
For machine weight, please refer to "Technical data" in Section 3. WARNING! Danger from falling loads! Risk of injury from falling loads. • Do not stand under suspended loads. Operating Manual TH8E-100 – 1.10 / En www.parker.com 33 / 80... -
Page 34: Intermediate Storage Of Machine/Unit
10°C and 35°C, • maximum air humidity 80% (non-condensating). Commissioning The machine is commissioned by the customer's fitter. Place the machine and hydraulic pump on a stable and level workbench. Operating Manual TH8E-100 – 1.10 / En 34 / 80 www.parker.com... - Page 35 There is a risk of being injured. • Open and close the machine several times without any work piece. • Check the machine for atypical noise. Operating Manual TH8E-100 – 1.10 / En www.parker.com 35 / 80...
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Page 36: Installing The App
The Android mobile operating system with version 9 or higher is a prerequisite for installing the "Parker Hannifin SmartKrimp UX" app (1). Open the Google Play Store. Search for the “Parker Hannifin SmartKrimp UX” app and in- stall it. Open the app. Operating Manual TH8E-100 – 1.10 / En 36 / 80 www.parker.com... -
Page 37: User Registration
On the registration page, enter the user data and confirm with the Registration button (1). User authorisations are checked and approved by Parker, with approval taking up to three working days. You will receive confirmation of the registration by e-mail. -
Page 38: User Login
4 Transport and commissioning 4.6 User login User login After successful registration. Enter the user name (1) and password (3). Confirm by pressing LOGIN (2). Operating Manual TH8E-100 – 1.10 / En 38 / 80 www.parker.com... -
Page 39: Connecting The App With The Machine
Machine successfully connected with the app (1). The screen lock must be set to at least 5 minutes in the cell phone display settings to avoid interruption to the machine during the crimping process. Operating Manual TH8E-100 – 1.10 / En www.parker.com 39 / 80... -
Page 40: Connecting The Hydraulic Pump
Connecting the hydraulic pump The hydraulic pump is not included in the scope of supply. Only hydraulic pumps from Parker may be used (see "Technical data" hydraulic pumps in Section 3). 1. Remove the protective caps on the connection of the hydraulic pump. -
Page 41: Operation
Eating, drinking and smoking at the workplace is prohibited. • Wear close-fitting clothes. • Do not wear watches or jewellery. Switching on Check that there is no emergency-stop situation. Switch on the main switch [I ON] (1). Operating Manual TH8E-100 – 1.10 / En www.parker.com 41 / 80... -
Page 42: Forming The Work Piece
Eccentric forming will result in a conical forming re- sult and increased lopsided wear on the die system and the bearing plates. 5.3.2 Crimp from table Open the table (1). Operating Manual TH8E-100 – 1.10 / En 42 / 80 www.parker.com... - Page 43 Select the hose series (1), hose size (2) and fitting style (3). The production data for the selected product are displayed (these cannot be changed). Select the data e.g. Hose Series 412, Hose Size -3-DN5-3/16” and Fitting Style 56. Operating Manual TH8E-100 – 1.10 / En www.parker.com 43 / 80...
- Page 44 Correction value of crimping dimension. Direct entry via input field. Change the sign for the correction value. Die set. Mark the depth. Holding time (not used at present). Operating Manual TH8E-100 – 1.10 / En 44 / 80 www.parker.com...
- Page 45 Work pieces can be marked as favourites using the star button (3) and added to the list (1) by pressing ADD (2). In the app settings, the language or unit can be selected. Operating Manual TH8E-100 – 1.10 / En www.parker.com 45 / 80...
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Page 46: App Operation Mode
• Keep a minimum distance of 120 mm (A) to the die system. Switch on the machine using the main switch (2). The battery must be charged. Operating Manual TH8E-100 – 1.10 / En 46 / 80 www.parker.com... - Page 47 The app informs the user about the crimping dieset to be in- stalled e.g. dieset Ø12. Install the dieset and confirm installation in the app by press- ing OK (1). Operating Manual TH8E-100 – 1.10 / En www.parker.com 47 / 80...
- Page 48 Closing of the crimping tool is determined by the hydraulic pump. The speed of travel and the crimping cycle are controlled by the hydraulic pump. 11. Stop the driving of the hydraulic pump. Operating Manual TH8E-100 – 1.10 / En 48 / 80 www.parker.com...
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Page 49: Changing The Crimping Dies
Changing the crimping dies Positioning the crimping dies Completely open the crimping tool. Open the relief valve on the hydraulic pump. Press and hold the illuminated button Open tool. Operating Manual TH8E-100 – 1.10 / En www.parker.com 49 / 80... - Page 50 A flat-head screwdriver can be used for assistance. For this purpose, position the flat-head screwdriver between the base die and crimping die and carefully extract the crimping die. Remove all eight crimping dies (2) one after the other. Operating Manual TH8E-100 – 1.10 / En 50 / 80 www.parker.com...
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Page 51: Switching Off
Switch off the main switch. Restarting after an emergency Remedy the cause of the emergency stop. Switch on the main switch. Operating Manual TH8E-100 – 1.10 / En www.parker.com 51 / 80... -
Page 52: Cleaning
Do not use compressed air to clean the device. Vacuum the machine from metal abrasion (crimping scale) in the opened crimping tool, or use a soft cloth to clean it. For this purpose, remove the crimping dies. Operating Manual TH8E-100 – 1.10 / En 52 / 80 www.parker.com... -
Page 53: Maintenance
Hydraulic energy lines – hoses: Check for poro- sity and leaks. Hydraulic energy lines - bolted connections of hoses and pipes: Check for leaks.* And after each relocation of the machine. Operating Manual TH8E-100 – 1.10 / En www.parker.com 53 / 80... - Page 54 Warning signs on the machine: Check legibility (see "Warning signs on the machine" in Section Hydraulic oil changes and wear part replacements must be recor- ded in the maintenance log! Operating Manual TH8E-100 – 1.10 / En 54 / 80 www.parker.com...
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Page 55: Hydraulic Oil Change
Hydraulic liquid spray or spills imposes a risk of fire. • Avoid ignition sources (welding, cutting and soldering work) near the hydraulic oil filling. Hydraulic oil change in accordance with the instructions of the hyd- raulic pump manufacturer. Operating Manual TH8E-100 – 1.10 / En www.parker.com 55 / 80... -
Page 56: Checking And Replacing Slide Bearing Plates
Open the crimping tool fully. Loosen bolts (1) on bearing plate (2). Remove the worn bearing plate (2). Insert the new bearing plate (2). Replace all eight bearing plates in this manner. Operating Manual TH8E-100 – 1.10 / En 56 / 80 www.parker.com... -
Page 57: Changing The Battery
Charging the battery WARNING! Danger to life and limb! Using a non-authorised charger imposes a fire risk. • Only use the correct charger for the battery. See enclosed charger instructions. Operating Manual TH8E-100 – 1.10 / En www.parker.com 57 / 80... -
Page 58: Troubleshooting
“Technical data” in Section 3) App is not connected Battery on the machine empty Charge the battery Bluetooth is not activated on Select and activate Bluetooth mobile phone/tablet PC in the settings. Operating Manual TH8E-100 – 1.10 / En 58 / 80 www.parker.com... -
Page 59: Decommissioning, Disposal
Parts of the machine/unit may be under pressure and/or tension. Loosening components may impose a risk of injuries! • De-pressurize the machine/unit before performing any work and check for potential sources of hazard. Operating Manual TH8E-100 – 1.10 / En www.parker.com 59 / 80... -
Page 60: Dismantling
Observe applicable national environmental protection and waste disposal regulations. Return consumables, e.g. oils, greases, test media, to supplier - they are hazardous waste. Also observe the information given on the safety data sheet. Operating Manual TH8E-100 – 1.10 / En 60 / 80 www.parker.com... -
Page 61: Annex
9 Annex 8.3 Consumables and waste Annex Individual machine/unit components may deviate in their features. Please indicate the serial number of the machine for spare part or- ders. Operating Manual TH8E-100 – 1.10 / En www.parker.com 61 / 80... -
Page 62: Machine Overview
9 Annex 9.1 Machine overview Machine overview Operating Manual TH8E-100 – 1.10 / En 62 / 80 www.parker.com... -
Page 63: Accessories (Retrofittable)
85CE-0HP / 82C-2HP 70 MPa Turbo air pump 85C-0AP / 85CE-XAM 70 MPa Electric pump 82CE-0EP 70 MPa PB 263 Crimping dies Please contact our Sales department for ordering accessories. Operating Manual TH8E-100 – 1.10 / En www.parker.com 63 / 80... -
Page 64: Spare Parts List
Part code Designation 262.194.1 Piston 262.217.2 Front plate S 2 XL 262.1080 Base die set SH 2 XL 262.193.1 Cylinder case 262.197.4 Bearing plate, piston 262.198.3 End support plate Operating Manual TH8E-100 – 1.10 / En 64 / 80 www.parker.com... -
Page 65: Crimping Dies
Hollow piston tool SH 2 XL 262.199.3 Supporting ring 9.3.2 Crimping dies Item Quantity Part code Designation 1 set PB 263.2-75-Øxx Crimping dies with QDC hole 8 pcs 262-129.3 Retaining bolts for PB 263 Operating Manual TH8E-100 – 1.10 / En www.parker.com 65 / 80... -
Page 66: Mechanical Equipment
Strap grip 715.4 Squeezing risk warning sign 578.4 Oil prohibition sign 716.4 Hand injuries warning sign 262.460.2 Chassis Parker S 2 XL 262.464.3 Stop arm 319.122 Strap grip 262.462.2 Case Operating Manual TH8E-100 – 1.10 / En 66 / 80 www.parker.com... -
Page 67: Hydraulic System
9 Annex 9.3 Spare parts list 9.3.4 Hydraulic system Item Quantity Part code Designation 830.054 Single connection plate 830.055 2/2 directional valve 840.161 Hydraulic coupling 262.238.3 Hydro pipe Operating Manual TH8E-100 – 1.10 / En www.parker.com 67 / 80... -
Page 68: Electrical Equipment
DC-DC converter 12V to 24VDC 888.178 Base plate proportional controller 8.07.022 Illuminated button 8.07.026 8.07.029 8.07.023 8.07.027 8.07.030 8.07.025 807.418 Inductive position encoder 50mm 888.345 Serial terminal 807.401 Supply terminal 807.375 CPU Controller Operating Manual TH8E-100 – 1.10 / En 68 / 80 www.parker.com... -
Page 69: Spare Parts Kit
Spare parts kit S2 bearing plates 1 set 262.2 Gasket set S2 8 per set 262.129.3 Retaining pin for PB 263 Spare parts kit, base dies for PB 263 including pres- 262.9 sure pieces Operating Manual TH8E-100 – 1.10 / En www.parker.com 69 / 80... -
Page 70: Hydraulic Diagram
9 Annex 9.5 Hydraulic diagram Hydraulic diagram Operating Manual TH8E-100 – 1.10 / En 70 / 80 www.parker.com... -
Page 71: Electric Diagram
9 Annex 9.6 Electric diagram Electric diagram Operating Manual TH8E-100 – 1.10 / En www.parker.com 71 / 80... - Page 72 9 Annex 9.6 Electric diagram Operating Manual TH8E-100 – 1.10 / En 72 / 80 www.parker.com...
- Page 73 9 Annex 9.6 Electric diagram Operating Manual TH8E-100 – 1.10 / En www.parker.com 73 / 80...
- Page 74 Operating Manual TH8E-100 – 1.10 / En 74 / 80 www.parker.com...
- Page 75 In addition I declare that I have read and understood this Operation Manual completely. City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature City Date Name Signature Operating Manual TH8E-100 – 1.10 / En www.parker.com 75 / 80...
- Page 76 9 Annex 9.8 Declaration of qualified staff Operating Manual TH8E-100 – 1.10 / En 76 / 80 www.parker.com...
- Page 77 9 Annex 9.8 Declaration of qualified staff Operating Manual TH8E-100 – 1.10 / En www.parker.com 77 / 80...
- Page 78 9 Annex 9.8 Declaration of qualified staff Operating Manual TH8E-100 – 1.10 / En 78 / 80 www.parker.com...
- Page 79 9 Annex Operating Manual TH8E-100 – 1.10 / En www.parker.com 79 / 80...
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