1. Manuals
  2. Brands
  3. ITech Manuals
  4. Power Supply
  5. IT6000 Series
  6. Assembly instruction manual

ITech IT6000 Series Assembly Instruction Manual

Cabinet
Hide thumbs Also See for IT6000 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
IT6000 Series
Cabinet Assembly Instruction
Model: IT6000 Series
Version: V1.2/08, 2019

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the IT6000 Series and is the answer not in the manual?

Questions and answers

Related Manuals for ITech IT6000 Series

Summary of Contents for ITech IT6000 Series

  • Page 1 IT6000 Series Cabinet Assembly Instruction Model: IT6000 Series Version: V1.2/08, 2019...
  • Page 2 CAUTION sign until the in- pose. ITECH shall not be held liable Manual Part Number dicated conditions are for errors or for incidental or indirect fully understood and met.

  • Page 3: Table Of Contents

    2.3.7 Installing the Branch Terminals ..............36 2.3.8 Installing the Front and Rear Panels ............41 3 Checking After Assembly ....................48 4 Configuring the Master and Slave..................51 5 Parallel Between Cabinets ....................55 Copyright © Itech Electronic Co., Ltd.

  • Page 4: About This Manual

    • Taking the ITECH standard 27U cabinet as an example, the assembly steps for one master and five slaves will be described below. If you assemble a cabinet with other number of single units in parallel connection (such as one master and two slaves), the assembly types and methods are the same, apart from the difference in the number of required parts.

  • Page 5: Assembling The Cabinet

    ♦ Main Assembly Process ♦ Preparation Before Assembly ♦ Starting Assembly 2.1 Main Assembly Process The main assembly process for one master and multiple slaves is as shown in Figure 2–1 One master and multiple slaves. Copyright © Itech Electronic Co., Ltd.
  • Page 6 Assembling the Cabinet Figure 2–1 One master and multiple slaves Copyright © Itech Electronic Co., Ltd.

  • Page 7: Preparation Before Assembly

    When three or more instruments are assembled in the cabinet, at least 3U (1U = 44.45 mm) space must be left in the bottom layer of the cabinet for deconcentrator installation and line connection. Copyright © Itech Electronic Co., Ltd.
  • Page 8 • Be careful when pulling a single unit from the cabinet, and mind other single units that may be unstably mounted on the cabinet to avoid crushing or crashing injury. Copyright © Itech Electronic Co., Ltd.

  • Page 9: Pre-Assembly Inspection

    At least 12 inches (30.5 cm) must be left on the front and tion space back of the cabinet to ensure sufficient air circulation. requirements Checking the Power Supply Conditions The requirements for AC input power supply are as shown in the table below. Copyright © Itech Electronic Co., Ltd.
  • Page 10 The side panels should be properly placed to prevent them from falling, which may cause panel damage or person- al injury. Copyright © Itech Electronic Co., Ltd.
  • Page 11 ITECH service team. The accessory list comprises all parts required for installing the instruments into the cabinet (excluding the cabinet). Each part has a unique ITECH material number. You can compare the actual object with the material number in the list.
  • Page 12 2. 206098: elec- trode protec- tion cover 3. 204166: insu- lating materi- 2.3.5 Instal- al combina- ling the tion (red) Electrodes 4. 204192: insu- lating materi- al combina- tion (black) 5. 206481: electrodes 6. 206482: electrodes Copyright © Itech Electronic Co., Ltd.

  • Page 13: Preparing Tools And Accessories

    4. 502708: cabi- net relay board 2.2.3 Preparing Tools and Accessories Before assembly, except the accessory package supplied with the instrument, you need to prepare the following tools and accessories to be used in assembly. Copyright © Itech Electronic Co., Ltd.
  • Page 14 (M4 × 12), and cage nuts (KD- (combined) KM-M6). The screwdriver specifications depend on different specifications of screws. Used for loosening/tightening screws on the green pluggable terminal block Screwdriver of the rear panel. Copyright © Itech Electronic Co., Ltd.

  • Page 15: Starting Assembly

    27U cabinet as an example, the bracket installing steps are introduced below. Prerequisites • For ITECH standard cabinet, taking the screw hole at the side of the cabinet as a reference, 1U = 3 holes; and 3U = 9 holes. •...
  • Page 16 Assembling the Cabinet Tool / Accessory ITECH material code Quantity Used for measuring length Steel tape (To be supplied by the user). Each single unit needs two brackets. The total number Bracket 203156 of brackets = total number of single units × 2.
  • Page 17 (2 screws at both sides of the bracket). 4. Follow the same method to install the remaining brackets. The assembled bracket is as shown in the red circle part in the figure below. Copyright © Itech Electronic Co., Ltd.

  • Page 18: Placing The Single Units

    Preparing tools and accessories Tools and accessories required for installing the single unit are as shown in the table below. Copyright © Itech Electronic Co., Ltd.
  • Page 19 2. Referring to the figure below, place the master inside the cabinet. 3. Repeat the steps above to assemble the remaining single units (namely, slaves). Copyright © Itech Electronic Co., Ltd.

  • Page 20: Installing The Connectors And Baffles

    • A baffle is installed at the left and right sides of each single unit, which is re- commenced to be installed near the rear portion of the single unit as much as possible. Copyright © Itech Electronic Co., Ltd.
  • Page 21 Plain washer Φ4 200811 × 8 Total number of single units Spring washer Φ4 200804 × 8 Used for tightening the inner hexagon screw M4 Internal hexagonal (To be supplied by the wrench user). Copyright © Itech Electronic Co., Ltd.
  • Page 22 Baffles are recommended to be installed in the Positions 1, 2 marked in the figure below. 2. Refer to the figure below to install the connectors. a. Align the connectors to the holes on the rear portion of the single unit case and the bracket. Copyright © Itech Electronic Co., Ltd.

  • Page 23: Connecting The Power Cords And Ctrl Cables

    Place two groups of inner hexagon screws in the holes. c. Use the internal hexagonal wrench to tighten the screws, as shown in the figure below. 2.3.4 Connecting the Power Cords and CTRL Cables Prerequisites • About AC input power cords Copyright © Itech Electronic Co., Ltd.
  • Page 24 GND/PON, and the second single unit’s GND/ 12V to the third single unit’s GND/PON, and so on, until the last single unit is connected. The wiring diagram is as shown below. Copyright © Itech Electronic Co., Ltd.
  • Page 25 (1,750 mm, 105234 red) Cold-pressed terminal ca- ble harness (1,750 mm, 105230 green yellow) Cold-pressed terminal ca- ble harness (1,600 mm, 105240 red) Cold-pressed terminal ca- ble harness (1,600 mm, 105231 green yellow) Copyright © Itech Electronic Co., Ltd.
  • Page 26 Cross-point screw driver AC power supply (To be supplied by the user). Used for loosening/ tightening the screws of the CTRL terminals Normal screwdriver (To be supplied by the user). Copyright © Itech Electronic Co., Ltd.
  • Page 27 Use a cross-point screw to loosen and remove the screws and washers from the AC input terminals. b. Place the end of the power cord with round terminal between the washer and the AC terminal. c. Use a cross-point screw driver to tighten the screws. Copyright © Itech Electronic Co., Ltd.
  • Page 28 GND and 12V terminals respectively. d. Use a normal screwdriver to tighten the PON/GND/12V terminals of the second single unit. After the connection of power cords and CTRL cables, the effect is as shown in the figure below. Copyright © Itech Electronic Co., Ltd.

  • Page 29: Installing The Electrodes

    CTRL cables from influencing the connection of other cable harnesses. 2.3.5 Installing the Electrodes Prerequisites • After 3U single units of IT6000 series are connected in parallel, a higher out- put/input capacity will be achieved. • Between multiple single units, use two strip electrodes to connect positive and negative electrodes of all single units in parallel, and connect two cranked electrodes and insulating materials.
  • Page 30 The length and material number of strip electrodes in the assembly acces- sory package depend on the number of single units in parallel and the cabi- net size. Supporting information of strip electrodes provided by ITECH is as shown below: –...
  • Page 31 Taking one single unit as an example, the operation steps are as follows: a. Use the internal hexagonal wrench to disassemble the screws (M6) on the positive and negative electrodes of the single unit, and properly keep them. Copyright © Itech Electronic Co., Ltd.
  • Page 32 The above figure only serves as an example. The actual appearance shall be subject to the real product. d. Insert the positive and negative cranked electrodes between the insulat- ing materials, and align the screw holes. Copyright © Itech Electronic Co., Ltd.
  • Page 33 (M8 + spring washer + plain washer) on the cranked elec- trode to connect the DUT. Install 2 screws on the positive and negative cranked electrodes each. The front and reverse side of the assembled panel are as shown below. Copyright © Itech Electronic Co., Ltd.
  • Page 34 4. Install the electrode shield. a. Put the electrode shield in a correct position, and align the screw holes on the left and right bottom corners of the shield to the installing holes on the rear panel. Copyright © Itech Electronic Co., Ltd.

  • Page 35: Installing The Fiber Optic Modules

    About fiber optic cable – After the fiber optic modules are inserted, you also need to connect the fi- ber optic cables based on specified wiring method. The wiring diagram is as shown below. Copyright © Itech Electronic Co., Ltd.
  • Page 36 F-TX and F-RX of the bottom and top single unit. – The connectors at both ends of the optical fiber are as shown in the figure below. Copyright © Itech Electronic Co., Ltd.
  • Page 37 = (Total number of sin- Optic module 105214 gle units + 1) = (Total number of sin- Fiber optic cable (short) 105133 gle units - 1) Fiber optic cable (long) 105132 Copyright © Itech Electronic Co., Ltd.
  • Page 38 Slowly insert the optic module into the interface until you hear a “click”, which indicates that the optic module is installed in place. 2. Referring to the description in Prerequisites, connect the fiber optic cables successively. Copyright © Itech Electronic Co., Ltd.

  • Page 39: Installing The Branch Terminals

    4 branch terminals respectively. Taking the connection of the branch terminal of the L1 cable harness as an ex- ample, connect the 6 holes of the output ends to the L1 cable harness of 6 single units. Copyright © Itech Electronic Co., Ltd.
  • Page 40 Internal hexagonal wrench hexagon screws M5, (combined) M8, M4, M3, and M6 (To be supplied by the user). Used for binding ca- Nylon cable tie bles (To be supplied by the user). Copyright © Itech Electronic Co., Ltd.
  • Page 41 The other end of the single unit’s AC input power cord has been connected to the single unit’s rear panel. For details, refer to 2.3.4 Connecting the Power Cords and CTRL Cables. Copyright © Itech Electronic Co., Ltd.
  • Page 42 Correspond to L1, L2, L3, and PE successively from left to right. c. Pass through 3 four-core power cords through the rear panel grommet successively. Taking one four-core power cord as an example, the operation diagram is as follows. Copyright © Itech Electronic Co., Ltd.
  • Page 43 L3, and yellow cable harness to PE. The wiring diagram is as shown below. Before connection, you can use the insulating tape to bind the cable harness with same color of the three power cords together to make wiring convenient and firm. Copyright © Itech Electronic Co., Ltd.

  • Page 44: Installing The Front And Rear Panels

    Taking the ITECH stand- ard 27U cabinet with 6 single units in parallel as an example, 3 front panels should be mounted.
  • Page 45 104691, 105118, and use one cable for terminal and the PCB) 105133 other models. 27U cabinet: 204952, Cabinet rear panel (No 206443, 204992 1 for each other parts are required) 15U cabinet: 204991 Copyright © Itech Electronic Co., Ltd.
  • Page 46 Use a cross-point screw driver to tighten 4 cross disc head screws M3. e. Referring to the figure below, use a cross-point screw driver and 4 cross disc head screws M3 to install the assembled supporting plate on the rear panel. Copyright © Itech Electronic Co., Ltd.
  • Page 47 3. Referring to the figure below, connect the master’s rear panel and the corre- sponding interface on the PCB. Copyright © Itech Electronic Co., Ltd.
  • Page 48 After installation, the effect is as shown in the figure below. 6. Use the cage nuts (KD-KM-M6) to assemble the rest front and rear panels. After assembly, the front and rear panels of the entire cabinet are shown in the figure below. Copyright © Itech Electronic Co., Ltd.
  • Page 49 Assembling the Cabinet Copyright © Itech Electronic Co., Ltd.
  • Page 50 Assembling the Cabinet If your cabinet has left and right panels, please remember to install them back to the original places after cabinet assembly. Copyright © Itech Electronic Co., Ltd.

  • Page 51: Checking After Assembly

    The power cords should be free Check of damage, breakage and inter- mediate connectors, and should be connected firmly. The grounding rod of the cabi- Check the installing position. net rear panel has been in- stalled correctly. Copyright © Itech Electronic Co., Ltd.
  • Page 52 2. Place the red and black test connection. leads on the positive and nega- tive electrodes. 3. Observe whether the multimeter is displayed as 0 or a short beep is generated. Copyright © Itech Electronic Co., Ltd.
  • Page 53 Checking After Assembly Items Methods If yes, the electrodes are short- circuited and need to be checked; otherwise, no short cir- cuit occurs between the electrodes. Copyright © Itech Electronic Co., Ltd.

  • Page 54: Configuring The Master And Slave

    After the instrument is powered on, enter the menu to carry out related configurations. And functional verification after config- uration. Therefore, please carefully read the following safety precautions. Copyright © Itech Electronic Co., Ltd.
  • Page 55 • During wiring, check that the positive and negative poles of the test cables are properly and tightly connected. Do not connect the posi- tive pole and disconnect the negative pole. Copyright © Itech Electronic Co., Ltd.
  • Page 56 The test methods of other series models are the same. For more features, please refer to the product's user manual. – Device under test is not connected 1. Press the composite keys [Shift]+[V-set] (Config) on the front panel to enter the configuration menu. Copyright © Itech Electronic Co., Ltd.
  • Page 57 If the instrument can work normally even at a high current, it means that the instrument after parallel operation is working properly; other- wise, the specific reason should be checked. Copyright © Itech Electronic Co., Ltd.

  • Page 58: Parallel Between Cabinets

    3. Check whether the Main Ver, Ctrl1 Ver, Ctrl2 Ver version numbers of the two cabinets are the same. • A schematic diagram of the parallel connection between the two cabinets is shown below. Copyright © Itech Electronic Co., Ltd.
  • Page 59 5. Turn off the power switch on the front panel of the cabinet in turn. After the power is turned off completely, turn on the power switch again. After the cabinets are restarted, the parallel operation is complete. Copyright © Itech Electronic Co., Ltd.
  • Page 60 Contact Us Thanks for purchasing ITECH products. In case of any doubts, please con- tact us as follows: 1. Refer to accompanying data disk and relevant manual. 2. Visit ITECH website: www.itechate.com. 3. Select the most convenient contact method, for further information.

Table of Contents