1 About this manual 1.1 Accessories and consumables 2 Safety 2.1 Intended use 2.2 Safety functions - (SF) 2.3 Xmatic Compact safety precautions 2.3.1 Read carefully before use 2.4 Safety messages 2.5 Safety messages in this manual 3 Get started - introduction 3.1 Device description...
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7.4 Methods 7.4.1 Struers methods 7.4.2 Custom methods 7.5 The preparation process 7.5.1 Prepare the specimen holder for the Xmatic Compact with conveyor 7.5.2Prepare the specimen holder for the Xmatic Compact without conveyor 7.5.3 Step selection 7.5.4 Indication of missing consumables 7.5.5 Start the preparation process...
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11 Troubleshooting 11.1 Access the work zone in case of power failure 12 Technical data 12.1 Technical data sheet - Xmatic Compact with vertical conveyor 12.2 Technical data sheet - Xmatic Compact without vertical conveyor 12.3 Volatile memory 12.4 Terms and definitions - volatility...
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12.5 Safety Related Parts of the Control System (SRP/CS) 12.6 Diagrams 12.7 Legal and regulatory information 13 Manufacturer Declaration of Conformity Xmatic Compact...
(http://www.struers.com). Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers.
Xmatic Compact with high pressure cleaning and ultra-sonic cleaning Xmatic Compact with high pressure cleaning and vertical conveyor Xmatic Compact with high pressure cleaning, ultra-sonic cleaning and vertical conveyor Optional: Recirculation unit for MD grinding/polishing station. Safety functions - (SF) The machine is equipped with the following safety devices: •...
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Once the machine has completed the preparation, it can take up to 3 minutes before you can open the main safety cover. If you use alcohol, fumes must be removed from the main chamber via the exhaust function. Electrical compartment - residual voltage WARNING Xmatic Compact...
Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Xmatic Compact...
The operator must read the Instruction Manual and, where applicable, the Safety Data Sheets for the applied consumables. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
Safety messages in this manual WARNING If there are visible signs of deterioration or damage to the main safety cover, it must be replaced immediately. Contact Struers Service. WARNING Safety critical components must be replaced after a maximum lifetime of 20 years.
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20 years. If you use the machine for longer periods of time than indicated, the safety critical components must be replaced sooner. Contact Struers Service. ELECTRICAL HAZARD Disconnect the electrical power supply before installing electrical equipment.
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2 Safety CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CAUTION Do not use Xmatic Compact if it is damaged. CAUTION If power is interrupted during operation, the main safety cover and the MD elevator door will remain locked until power returns.
The operator can place 1 specimen holder at a time. On the Xmatic Compact with vertical conveyor the operator starts the process by placing a specimen holder in a drawer on the vertical conveyor. The operator can place up to 8 specimen holders in the vertical conveyor.
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3 Get started - introduction specimen holder to the pick-up station from where the mover head picks it up. If an Xmatic Compact without vertical conveyor is used, the operator places the specimen holder at the pick-up station. Depending on the selected method, the mover head brings the specimen holder through each of the process steps.
3 Get started - introduction Overview of the machine Front view, Xmatic Compact with conveyor A Main safety cover H Bottle rack B Pick-up point Main switch C Ultrasonic cleaning station (option) J Electrical compartment D High pressure cleaning station...
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3 Get started - introduction Front view, Xmatic Compact without conveyor A Main safety cover G Bottle rack B Pick-up point H Main switch C High pressure cleaning station Electrical compartment D MD grinding and polishing J Recirculation unit compartment...
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3 Get started - introduction Side view, right side A Main switch Xmatic Compact...
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3 Get started - introduction Side view, left side A External control signal E Water flow regulators and water supply B Compressed air F Water inlet C Ethernet connection G Water outlet D Exhaust Rear view - Power supply Xmatic Compact...
The software is launched when you switch on the machine. Overall overview A Specimen holders ribbon D Consumables ribbon B Main menu E MD surface ribbon C User mode Note The display on an Xmatic Compact without conveyor does not show the specimen holder ribbon. (A) Xmatic Compact...
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3 Get started - introduction Detailed overview - Xmatic Compact with Vertical conveyor A Specimen holder B Method name C Step time (the remaining time it takes to run the step) D Number of steps (in the method) E 3 dots (to enter Step selection and Edit method)
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K Total process time L User mode (the type of user logged into the machine) Note All screen shots in the rest of this manual are of Xmatic Compact with the conveyor and therefore shows the specimen holder ribbon. Xmatic Compact...
We recommend that you keep all original packaging and fittings for future use. Remove the packing box • Open and remove the sides and the top of the packing box. Remove the transport brackets • Unscrew the transport brackets that secure the machine to the pallet. Xmatic Compact...
Take care of your fingers when handling the machine. Wear safety shoes when handling heavy machinery. Weight Machine with conveyor 730 kg (1609 lbs) Machine including packaging 915 kg (2017 lbs) Machine without conveyor 690 kg (1521 lbs) Machine including packaging 875 kg (1929 lbs) Xmatic Compact...
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4 Installation Center of gravity Front view Side view A: 1000 mm (40") C: 300 mm (12") B: 845 mm (34") Xmatic Compact...
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C: 300 mm (12") B: 1200 mm (48") Lift the machine from the pallet with a forklift Loosen the adjustable feet. Make sure that the feet are positioned higher than the wheels. Loosen and remove the transport brackets. Xmatic Compact...
Optional parts can be included in the packing box. The packing box contains the following items: Pcs. Description Xmatic Compact with vertical conveyor, or Xmatic Compact Bottle, square with QR-label, 4 l Bottle placement guides, 1 l Bottle placement guides, 2 l...
Remove the counterweight screws on the rear side of the machine ►30. Remove the transportation crossbar Remove the wheels and the transportation crossbar supplied with the machine. Store the crossbar for future use. Machine with crossbar Machine without crossbar Xmatic Compact...
ELECTRICAL HAZARD Disconnect the electrical power supply before installing electrical equipment. Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the type plate of the machine. Incorrect voltage can damage the electrical circuit. Xmatic Compact...
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The machine is internally fused with CC15A in the input stage. The fuse is for short circuit protection only. Electrical data Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127.
The machine must always be protected by external fuses. The machine is equipped with an isolation transformer in the power input. Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127.
Add a Struers anti-corrosion additive to the coolant. • The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g.
To prevent corrosion, you must use a Struers additive in the coolant. For more information, see the additive container. Remember to top up with Struers additive each time you fill up the tank with water. Note Do not overfill the tank.
Make sure that the direction of the flow is as stated with an arrow on the pump. If the direction is incorrect, switch two of the phases: – EU cable: switch two of the phases. – UL cable: switch phases L1 and L2. Push the unit into place in the compartment under the machine. Xmatic Compact...
Xmatic accessories overview the Struers website (http://www.struers.com). Compressed air supply For specifications on pressure and air consumption, see the section Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127. Xmatic Compact...
Connect to the water inlet and outlet Water inlet Note New water pipe installations: Let the water run for a few minutes to flush any debris from the pipe before you connect the machine to the water supply. Xmatic Compact...
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The machine is supplied with a standard hose to connect the machine to the water supply. Water supply - Specifications Water pressure 2-4 bar (29-58 psi) Water flow Min. 10 l/min. (2.6 gpm) Connections Diameter: ¾” GEKA coupling to recirculation unit. Tube connection Reinforced PVC hose Xmatic Compact...
You must connect the machine to an exhaust system. We recommend the use of a system with monitoring. Specifications Minimum capacity: 250 m /h (8829 ft /h) at 100 mm (4") diameter. A Exhaust Procedure Connect a 100 mm (4") pipe to the exhaust outlet on the machine. Xmatic Compact...
Adjust the water flow rate You can enable or disable the disc cooling and flushing in the software. If needed, adjust the flow rate of disc cooling. Water flow regulators A OP flush water B MD disc cooling water Xmatic Compact...
For more information about this unit, see the specific Instruction Manual or User Guide. 4.13 Network connection Xmatic Compact cannot use wireless networks (Wi-Fi/Bluetooth). The machine is equipped with an RJ45 connector which should only be used for remote service. Xmatic Compact...
Remote service should be used for software updates and troubleshooting. Struers can provide you with a MAC address for the specific router installed in the machine. The encrypted VPN connection can give the technician from Struers Service remote access to the user interface and the database on the machine.
Make sure that the floor of the working area and the transportation corridor are designed to carry the following weight: Weight Machine 730 kg (1609 lbs) • Make sure that the following facilities are available: – Power supply – Water supply – Compressed air supply Xmatic Compact...
►25 Start-up - the first time CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Log in as an Administrator If you have administrator rights, you can log in as an administrator and configure a variety of settings...
The MD surfaces are placed on shelves in the MD elevator. This has several shelves that contain individual MD grinding or polishing surfaces to be used for the different steps in a method. If you are using Struers surfaces, the machine automatically detects the type of surface placed on each shelf.
Make sure that the surface is placed inside the small indentations on the shelf (C). Close the MD elevator door to start the surface detection. Place the bottles in the bottle rack module The machine has 9 positions in the bottle rack: Xmatic Compact...
Use only Struers consumables. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine will automatically detect the type of Struers consumable and liquid levels of the bottles.
Slide the bottle bracket up, over the nozzle, and into the designated hole in the ceiling of the recirculation unit compartment. Push the hooked ends inwards to enable the hooks to enter the hole. Let go of the bottle bracket, and let it hang on the hooks. Xmatic Compact...
To do this, we recommend that you use Struers Uniforce. See the Instruction Manual for this unit. Access the work zone If you have an Xmatic Compact with vertical conveyor, you must unlock the main safety cover to access the work zone.
With a 250 mm (9.8") MD-Disc size, you can use the 140 mm (5.5") specimen holders. Xmatic Compact without the vertical conveyor • Open the main safety cover to remove the specimen holder from the pick-up point. Xmatic Compact with the vertical conveyor The vertical conveyor drawers have three different positions.
Detect the number of specimens In Configuration, you can choose if you want the number of specimens in the specimen holder to be automatically or manually detected (For Xmatic Compact with conveyor, see Machine settings for Xmatic Compact with conveyor ►89).
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7 Operate the device Note For the Xmatic Compact without conveyor, the number of specimens in the specimen holder can only be detected manually. Automatic option (operation) Choose a method. Tap the Run button. The camera takes a picture of the specimen holder and counts how many specimens are in the specimen holder.
7 Operate the device Methods 7.4.1 Struers methods When there is a specimen holder in the machine, you can access the Struers methods in the Method library (see how to access in Overview of the display ►21 under "Detailed view"). Select a Struers method Place a specimen holder in the desired position.
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7 Operate the device Apply filters You can apply filters to the Struers Method library to find the best method for the task you need to perform. You can apply filters using the following criteria: • Material Group Name • Preparation Request •...
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7 Operate the device Adjust the method parameters Tap the drop-down arrow for the method to open the step list. Tap the drop-down arrow for the step to open the parameters. Xmatic Compact...
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The specimen holder can be positioned on the MD-Disc at a position from -7 to +25. At position 0, the holder is parallel with the MD-Disc. At position +10, the holder is 10 mm offset from the edge of the MD-Disc. Xmatic Compact...
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Offset in position +10 Dosing level All Struers methods automatically adjusts the dosing level according to the disc size used on the machine. This means that the dosing level on a 250 mm MD-Disc is lower for the same method than it is on a 300 mm MD-Disc.
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You can activate the optional cooling of the MD-Disc during a specific step. Hint When you use the dics cooling function, the MD bowl is also flushed and easier to keep clean. Procedure Tap the 3 dots to the left of the Run button. Xmatic Compact...
Custom methods Create custom methods You can create your own custom method if you copy a Struers method, add or modify steps,and then save in a different name. All methods that you change are saved in the Method library (see how to access in Overview of the display ►21...
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Log in to the machine as an Administrator. Place a specimen holder in the desired position. The machine shows the latest applied method as default. Tap the 3 dots to access the Edit method menu. Select the step you want to edit. Xmatic Compact...
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You can Delete or Copy steps, and you can add Preparation and Cleaning steps as desired. When you finish editing, you can save your changes. Edit a method via the Main menu Log in to the machine as an Administrator. Tap the Main menu. Tap Methods. Xmatic Compact...
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Tap Methods to open the user-defined Method library, or tap Library if you want to open the Struers Method library. Select the method you want to edit. You can Delete or Copy steps, and you can add Preparation and Cleaning steps as desired. When you finish editing, you can save your changes. Xmatic Compact...
7 Operate the device The preparation process 7.5.1 Prepare the specimen holder for the Xmatic Compact with conveyor Place your specimens in the specimen holder. Place your specimen holder in the conveyor. See Place and remove the specimen holder ►50.
Tap the 3 dots on the method line to access the Step selection menu. Tap Step selection. Tap the fields to the right of the step name to add or skip a step. A green check mark indicates that the step is included in the preparation process. Xmatic Compact...
The Run button is also red to indicate that you cannot run the process. Procedure Place the missing consumables, and the Run tap will turn green. Tab Run. Xmatic Compact...
Before you start the preparation process, you can see a list of the different preparation steps in the selected method by tapping the drop-down button. While the method runs, you can see the progress of the preparation as the time counts down to 00:00 next to the method name. Xmatic Compact...
Run for each specimen holder in the order you want them to be processed. 7.5.6 Inspect the specimens You can at any time inspect a specimens holder and the specimens while the preparation process is running. Procedure On the preparation process bar, tap the Pause button. Xmatic Compact...
Insert the specimen holder again. Tap Run, and the machine will continue from where you paused it. Alternatively, tap the 3 dots and select Start over. 7.5.7 Open the MD-elevator You can change or refill MD surfaces while the machine is running. Xmatic Compact...
MD station. 7.5.8 Pause the ongoing process During the preparation, you may discover that you need to pause the process. You can then pause the ongoing process on the display. Tab on the Pause icon. Xmatic Compact...
7 Operate the device Complete the action you wish to perform. Tab the Pause icon again to resume the preparation. Beacon (option) The machine can be equipped with a beacon that indicates the operational state of the machine. Xmatic Compact...
For more information about this unit, see the specific Instruction Manual or User Guide. History - log file reporting Procedure Log in as an Administrator (described in Log in as an Administrator ►44). In the Main menu, select History. Xmatic Compact...
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7 Operate the device Click in the Date range area. Select the time range you are interested in. Xmatic Compact...
With administrator rights, you can adjust various machine settings on the display. Procedure Select and log in as an Administrator. (Log in as an Administrator ►44). Tap the Main menu button (Overview of the display ►21). Select Configuration. Xmatic Compact...
8 Configuration You can now access the following sub menus that will be described in this chapter: Preparation 8.1.1 Configure the MD grinding surface Log in to the machine as an Administrator. From the Main menu, select Configuration. Xmatic Compact...
It is not possible to clean the MD polishing surfaces. Consumables Note The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine automatically detects the contents of the Struers consumables bottles and the MD surfaces when you place them in the machine.
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8 Configuration Configure MDs Configure bottles Select Automatic or Manual. Automatic The machine reads the data matrix code that is on all consumables. Xmatic Compact...
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The machine does not look for a code to read. Select the surface, suspension or lubricant on the position in question. When you click on the button for a bottle set manually, you get a list of Struers consumables and your custom consumables: Select a consumable from the list, and this will have this position until you change this or select automatic, and the data matrix code is read.
In the view, select the type of consumable you want to rename, delete or add, such as MD surface, Suspension or Lubricant , either in the menu or on the green buttons. To add a new custom consumable, click on the green button for the consumable in question, e.g. MD surface. Xmatic Compact...
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Give the custom consumable a name. When you click on the Consumable name text field, a keyboard pops up. Type the new name and save. Choose dressing, abrasive rule, abrasive or lubricant type, dependent on the custom consumable in question. Dressing of MD surfaces Click on the Dressable field in the middle. Xmatic Compact...
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Aluminum oxide stick: If the custom grinding surface is a diamond grinding surface such as the MD-Piano,MD-Mezzo, and MD-Molto. Diamond tip: If the custom grinding surface is a resin-bonded aluminum oxide surface such as the MD-Alto. Choose an abrasive rule. Xmatic Compact...
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All types of coolant or suspension can be used except water. Abrasive contained in a The consumable has abrasives in the surface and water is surface: used as a coolant. Abrasive type for the suspensions Click on the Abrasive type field in the middle. Xmatic Compact...
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Choose the abrasive type. Abrasive type Oxide If the custom consumable is an Oxide Polishing type of suspension Diamond If the custom consumable is a Diamond Suspension Lubricant types for the lubricants Click on the Lubricant type field in the middle. Xmatic Compact...
Consumables Lifetime Configure the custom lifetime of the MD surface All Struers MD surfaces have a defined lifetime which depends on for instance the material that is prepared. If a different lifetime is relevant, you can configure this. Xmatic Compact...
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Log in to the machine as an Administrator. From the Main menu, select Configuration and then Consumables Lifetime. To select consumables, click on + Surface. Click on the specific consumable you wish to change the lifetime of, for example MD-Dac. Xmatic Compact...
8 Configuration Now change the lifetime of the chosen consumable. Cleaning Templates The Struers methods that are already predefined and available in the Method library (see Struers methods ►53), have built-in cleaning templates, that you cannot change. You can; however, add a new template, or copy an existing template and configure the parameters under a different name.
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8 Configuration Select the desired cleaning template you wish to copy, and tab Copy. Now a new User template appears. Xmatic Compact...
Adjust the different parameters as desired, and save as a different template by renaming it. 8.5.2 Add a new cleaning template Tab the green button + Cleaning Template. Fill in the parameters for the new template. Tab on Rename and write a name for the template before you save this. Xmatic Compact...
8 Configuration 8.5.3 Pre-cleaning steps A pre-cleaning step can be added for specimens prepared with e.g. oil-based suspension/lubricants using a dedicated MD-Nap cloth adding soap and water. The standard setting includes the following parameters: Xmatic Compact...
In Users, you can set a new password for the administrator setting. Per default this is '1234'. Machine settings for Xmatic Compact with conveyor Note that the following settings are not available for Xmatic Compact without conveyor. Configure Machine settings Log in to the machine as an Administrator.
Adjust the settings as desired in either Eject empty tray or Number of specimens. All changes are automatically saved. 8.7.1 Eject empty tray • Select whether the drawer should be ejected automatically if you close it without any specimen holder present in the drawer. Xmatic Compact...
Automatic option (configuration) Choose automatic detecting of the number of specimens in Machine settings. Tap on the "x" to close the window. On operation, see Detect the number of specimens ►51. Manual option (configuration) Choose manual detecting in Machine settings. Xmatic Compact...
Tap the Main menu button, and select Configuration and System settings. Tap the drop-down arrow to select the language you want to use. Tap the circle before the preferred choice to select whether you want to use Metric or Imperial units when you work with the machine. Xmatic Compact...
9 Maintenance and service - Xmatic Compact Maintenance and service - Xmatic Compact Proper maintenance is required to achieve the maximum up-time and operating lifetime of the machine. Maintenance is important in ensuring continued safe operation of your machine. The maintenance procedures described in this section must be carried out by skilled or trained personnel.
9 Maintenance and service - Xmatic Compact Note Do not use acetone, benzol or similar solvents. Do not use any abrasive agents when cleaning the machine. If the machine is not to be used for a longer period of time •...
9 Maintenance and service - Xmatic Compact 9.2.3 The bottles and bottle rack When you replace a bottle, make sure that the bottle and the bottle rack are clean. Some consumables can damage the painting on the machine if they are not cleaned regularly.
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9 Maintenance and service - Xmatic Compact Select the tubes you want to clean. A green check mark above the frames indicates the tubes to be cleaned. Tap Clean tubes, and follow the directions on the screen: Xmatic Compact...
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9 Maintenance and service - Xmatic Compact Wait while the liquid is pumped back to the bottle. Remove the bottle and place the Easy Connector in the inlet on the bottle rack. The tubes are flushed. Place the Easy Connector on the consumable bottle again when the cleaning process is finished.
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9 Maintenance and service - Xmatic Compact In the pop-up message, select Clean. Xmatic Compact...
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9 Maintenance and service - Xmatic Compact Follow the instruction on the display to remove the current consumable from the machine, and place the Easy Connector on the drain. The tube is flushed. When the cleaning process is finished, tap Continue.
9 Maintenance and service - Xmatic Compact 9.2.5 Replace and clean the aluminum oxide stick and the dresser tip Aluminum oxide stick (A) Untighten thefixation screw with a 6-mm Allen key by rotating it counterclockwise. Dismount the aluminum oxide stick.
9 Maintenance and service - Xmatic Compact 9.2.6 Clean the MD arm A MD arm Procedure In Maintenance, select MD. Select the action you need, and follow the instructions on the display. Action: Change tip Use this function when you change the MD dresser tip.
Action: Arm to parked The MD arm returns to the parking slot in the MD elevator. Diamond tip dresser The diamond tip dresser must be checked regularly by a Struers service technician. Procedure Dismount the diamond tip dresser. (B) Wipe all surfaces carefully and make sure that there is no debris or dirt left.
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9 Maintenance and service - Xmatic Compact Procedure Remove the splash guard (A) from the MD grinding and polishing station. Remove the upper part of the bowl liner (B) and wash it. Remount the upper part of the bowl liner.
9 Maintenance and service - Xmatic Compact Procedure Remove the splash guard (A). Remove the upper part of the bowl liner (B). Remove the MD-Disc (C) (see Maintenance of the MD-Disc ►104). Remove the used bowl liner (D), and mount the new one.
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9 Maintenance and service - Xmatic Compact Procedure Unscrew the three screws on the rear side of the MD-Disc Remove the bolt and washer from the shaft (A). Place the lower part of the MD-Disc in the bowl, and fasten it using the three screws you...
9 Maintenance and service - Xmatic Compact 9.2.9 Clean the MD elevator mirrors • Clean the mirrors (A) inside the 8 drawers in the MD surface elevator with a damp cloth. Note Do not use a dry cloth when cleaning the mirrors, as the surface is not scratch- resistant.
9 Maintenance and service - Xmatic Compact Weekly Note Do not use a dry cloth as the surfaces are not scratch resistant. Do not use acetone, benzol or similar solvents. If needed, use ethanol or isopropanol to remove grease and oil.
9 Maintenance and service - Xmatic Compact • Clean all painted surfaces inside the machine with a soft damp cloth and common household detergents. 9.3.2 The specimen mover head and rails Clean the specimen mover head and rails regularly using a damp cloth. See also:...
9 Maintenance and service - Xmatic Compact 9.3.3 The main safety cover Procedure Clean the main safety cover regularly with a damp cloth or a regular household window cleaning solution. Let the window cleaning solution work for a few seconds before wiping it away with a cloth.
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9 Maintenance and service - Xmatic Compact Empty the ultrasonic tub on Empty tub. Use a brush and soap to clean the inner wall of the ultrasonic tub. Fill the tub on Fill tub, and empty again on Empty tub to rinse.
9 Maintenance and service - Xmatic Compact 9.3.5 High pressure cleaning station Note Do not use a dry cloth as the surfaces are not scratch resistant. Do not use acetone, benzol or similar solvents. If needed, use ethanol or isopropanol to remove grease and oil.
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9 Maintenance and service - Xmatic Compact A Connector for alcohol separator bottle B Alcohol separator bottle Procedure Pull the recirculation unit out so you can reach the alcohol bottle. Remove the bottle from the connector for the alcohol bottle.
If the cooling water has been infected with bacteria or algae, clean the tank and tubes with a suitable antibacterial disinfectant. Fill up with water. To prevent corrosion, use a Struers additive in the coolant. For more information, see the additive container.
CAUTION Do not use Xmatic Compact if it is damaged. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components must only be replaced by components with at least the same safety level.
9 Maintenance and service - Xmatic Compact • Visually inspect the main safety cover for signs of wear or damage such as cracks, dents, or damage. Replace the main safety cover WARNING If there are visible signs of deterioration or damage to the main safety cover, it must be replaced immediately.
9 Maintenance and service - Xmatic Compact If the machine starts the preparation process, press one of the Emergency stops. See also: Overview of the machine ►17. Contact Struers Service. Test the main safety cover locking function Start a preparation process.
If you have technical questions or when you order spare parts, state the year of production. The year of production is engraved on the cylinder frame. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com.
Continuous, irregular wear on Coupling on the specimen Replace the coupling. a grinding/polishing surface. holder or the specimen mover Contact Struers Service. head is worn. The MD surface is not read The QR code is damaged or Either replace the MD surface or correctly.
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An error mentions STO or The safety system is not Check for open doors, drawers safe torque off. ready to run; a cover or door is etc., and start the process again. open. Xmatic Compact...
Turn the key clockwise to open the main safety cover and the MD elevator. CAUTION In case of power failure, do not use excessive force when you turn the triangular key to access the work zone. The lock could be damaged. Xmatic Compact...
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11 Troubleshooting Before processing again, close the main safety cover and MD elevator and turn the key counter-clockwise. Xmatic Compact...
12 Technical data 12 Technical data 12.1 Technical data sheet - Xmatic Compact with vertical conveyor Capacity Individual speciemens Specimen holder Diameter: 140 mm for 250 mm MD disc Diameter: 160 mm for 300 mm MD disc MD grinding and polishing station...
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1200 rpm Rotational direction Counter-clockwise, Clockwise Motor 1.1 kW Torque 7.3 Nm @ 150 rpm Vertical conveyor Number of specimen holders MD elevator Number of MD surfaces Cleaning station High pressure water 40 bar (580 psi) Alcohol and soap Xmatic Compact...
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Capacitive Display LCD, 12.1" (1280 x 800) Safety See the Declaration of Conformity/Instruction manual. standards/directives/legislation REACH For information about REACH, contact your local Struers office. Operating environment Surrounding temperature During operation 5 - 40°C (41 - 104°F) During transport -25°C - 55°C (transport) -25°C - 70°C (max.
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The machine has no more Breaker (RCCB) than 6mA residual current. RCCB type A can be used. Power supply Max. conductor size 10 connection terminals /AWG 6 Exhaust Diameter 100 mm (4") Minimum capacity 250 m³/h (8830 ft³/h) Xmatic Compact...
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Recirculation unit doors Stop category 0 interlock, MD station SF-12 PL b, Category 1 Alcohol exhaust timer Stop category 0 Noise level A-weighted sound LpA = 64.4 dB(A) emission pressure level at (measured value). workstations Uncertainty K = 4 dB Xmatic Compact...
Also, the permissible exposure level can vary from country to country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. 12.2 Technical data sheet - Xmatic Compact without vertical conveyor Capacity Individual speciemens Specimen holder...
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0.2") on MD grindig and polishing station Dressing of MD surfaces Automatic (diamond tip/aluminum oxide stick) Automatic dosing 7 pumps for OP or DP suspension 1 alcohol ejector for cleaning station 1 soap ejector for cleaning station Automatic cleaning of dosing tubes Xmatic Compact...
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50 cm (19.7") above the floor Max. distance to drain 600 cm (20') Slope Min. 8% Compressed air supply Pressure 6 - 9.9 bar (87 - 143 psi) Flow Min. 200 l/m (53 gpm) Recommended quality Class-3, as specified in ISO 8573-1 Xmatic Compact...
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Exhaust Diameter 100 mm (4") Minimum capacity 250 m³/h (8830 ft³/h) Dimensions and weight Width 149 cm (586.6") Depth 75.0 cm (29.5") Height 189.0 cm (74.4") Height (with open cover) 244.0 cm (96.0") Weight 690 kg (1522 lbs) Xmatic Compact...
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Recirculation unit doors Stop category 0 interlock, MD station SF-12 PL b, Category 1 Alcohol exhaust timer Stop category 0 Noise level A-weighted sound LpA = 64.4 dB(A) emission pressure level at (measured value). workstations Uncertainty K = 4 dB Xmatic Compact...
Sytem on 2 GB Cycle power module Compulab SOM- AM57x GUI computer 8 GB Cycle power UDOO BOLT V3 RFID controller Cycle power FEIG ISC.LRM1002-E Safety system Cycle power Beckhoff EP1957-0022 Ext. IO system Cycle power Beckhoff CX8190 Xmatic Compact...
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Authentication Factory Configuration reset data Calibration data Cryptographic Flash 8 KB controller Maxim MAXQ1065 GUI computer Flash 32 GB UDOO BOLT V3 RFID controller Flash FEIG ISC.LRM1002-E Safety system Beckhoff EP1957-0022 Ext. IO system Flash Beckhoff CX8190 Xmatic Compact...
The machine and its parts have been designed to operate 16 hours daily/220 days annually. If used as indicated, the safety critical components must be replaced after a maximum lifetime of 20 years. If you use the machine for longer periods of time than indicated, the safety critical Contact Struers Service. Xmatic Compact...
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SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
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If you want to view specific information in detail, see the online version of this manual. Title Pneumatic circuit diagram 16881001 ►137 Water diagram 16881000 ►138 Block diagram 16893050 ►139 Circuit diagram See the diagram number on the type plate of the equipment, and contact Struers Service via Struers.com. Xmatic Compact...
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12 Technical data 16881001 Xmatic Compact...
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12 Technical data 16881000 l n i Xmatic Compact...
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12 Technical data 16893050 Xmatic Compact...
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Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.
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Based on: 16887900 A Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Xmatic Compact Function Grinding/polishing equipment Type Grinding/Polishing equipment with MD surfaces (MD-Primo, MD-Piano, MD-Molto, MD-Mezzo, MD-Alto) Cat. no. 3 x 200-240 V, 50-60 Hz:...
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Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
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