Struers Xmatic Compact Instruction Manual
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Struers Xmatic Compact Instruction Manual

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Xmatic Compact
Instruction Manual
Original Instructions
Doc. no.: 16887025-02_A_en
Date of release: 2024.04.25

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Summary of Contents for Struers Xmatic Compact

  • Page 1 Xmatic Compact Instruction Manual Original Instructions Doc. no.: 16887025-02_A_en Date of release: 2024.04.25...
  • Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. Xmatic Compact...

  • Page 3: Table Of Contents

    1 About this manual 1.1 Accessories and consumables 2 Safety 2.1 Intended use 2.2 Safety functions - (SF) 2.3 Xmatic Compact safety precautions 2.3.1 Read carefully before use 2.4 Safety messages 2.5 Safety messages in this manual 3 Get started - introduction 3.1 Device description...
  • Page 4 7.4 Methods 7.4.1 Struers methods 7.4.2 Custom methods 7.5 The preparation process 7.5.1 Prepare the specimen holder for the Xmatic Compact with conveyor 7.5.2Prepare the specimen holder for the Xmatic Compact without conveyor 7.5.3 Step selection 7.5.4 Indication of missing consumables 7.5.5 Start the preparation process...
  • Page 5 11 Troubleshooting 11.1 Access the work zone in case of power failure 12 Technical data 12.1 Technical data sheet - Xmatic Compact with vertical conveyor 12.2 Technical data sheet - Xmatic Compact without vertical conveyor 12.3 Volatile memory 12.4 Terms and definitions - volatility...
  • Page 6 12.5 Safety Related Parts of the Control System (SRP/CS) 12.6 Diagrams 12.7 Legal and regulatory information 13 Manufacturer Declaration of Conformity Xmatic Compact...

  • Page 7: About This Manual

    (http://www.struers.com). Consumables The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related to the use of consumables not supplied by Struers.

  • Page 8: Safety Functions - (Sf)

    Xmatic Compact with high pressure cleaning and ultra-sonic cleaning Xmatic Compact with high pressure cleaning and vertical conveyor Xmatic Compact with high pressure cleaning, ultra-sonic cleaning and vertical conveyor Optional: Recirculation unit for MD grinding/polishing station. Safety functions - (SF) The machine is equipped with the following safety devices: •...
  • Page 9 Once the machine has completed the preparation, it can take up to 3 minutes before you can open the main safety cover. If you use alcohol, fumes must be removed from the main chamber via the exhaust function. Electrical compartment - residual voltage WARNING Xmatic Compact...

  • Page 10: Xmatic Compact Safety Precautions

    Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Xmatic Compact...

  • Page 11: Safety Messages

    The operator must read the Instruction Manual and, where applicable, the Safety Data Sheets for the applied consumables. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).

  • Page 12: Safety Messages In This Manual

    Safety messages in this manual WARNING If there are visible signs of deterioration or damage to the main safety cover, it must be replaced immediately. Contact Struers Service. WARNING Safety critical components must be replaced after a maximum lifetime of 20 years.
  • Page 13 20 years. If you use the machine for longer periods of time than indicated, the safety critical components must be replaced sooner. Contact Struers Service. ELECTRICAL HAZARD Disconnect the electrical power supply before installing electrical equipment.
  • Page 14 2   Safety CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CAUTION Do not use Xmatic Compact if it is damaged. CAUTION If power is interrupted during operation, the main safety cover and the MD elevator door will remain locked until power returns.

  • Page 15: Get Started - Introduction

    The operator can place 1 specimen holder at a time. On the Xmatic Compact with vertical conveyor the operator starts the process by placing a specimen holder in a drawer on the vertical conveyor. The operator can place up to 8 specimen holders in the vertical conveyor.
  • Page 16 3   Get started - introduction specimen holder to the pick-up station from where the mover head picks it up. If an Xmatic Compact without vertical conveyor is used, the operator places the specimen holder at the pick-up station. Depending on the selected method, the mover head brings the specimen holder through each of the process steps.

  • Page 17: Overview Of The Machine

    3   Get started - introduction Overview of the machine Front view, Xmatic Compact with conveyor A Main safety cover H Bottle rack B Pick-up point Main switch C Ultrasonic cleaning station (option) J Electrical compartment D High pressure cleaning station...
  • Page 18 3   Get started - introduction Front view, Xmatic Compact without conveyor A Main safety cover G Bottle rack B Pick-up point H Main switch C High pressure cleaning station Electrical compartment D MD grinding and polishing J Recirculation unit compartment...
  • Page 19 3   Get started - introduction Side view, right side A Main switch Xmatic Compact...
  • Page 20 3   Get started - introduction Side view, left side A External control signal E Water flow regulators and water supply B Compressed air F Water inlet C Ethernet connection G Water outlet D Exhaust Rear view - Power supply Xmatic Compact...

  • Page 21: Overview Of The Display

    The software is launched when you switch on the machine. Overall overview A Specimen holders ribbon D Consumables ribbon B Main menu E MD surface ribbon C User mode Note The display on an Xmatic Compact without conveyor does not show the specimen holder ribbon. (A) Xmatic Compact...
  • Page 22 3   Get started - introduction Detailed overview - Xmatic Compact with Vertical conveyor A Specimen holder B Method name C Step time (the remaining time it takes to run the step) D Number of steps (in the method) E 3 dots (to enter Step selection and Edit method)
  • Page 23 K Total process time L User mode (the type of user logged into the machine) Note All screen shots in the rest of this manual are of Xmatic Compact with the conveyor and therefore shows the specimen holder ribbon. Xmatic Compact...

  • Page 24: Installation

    We recommend that you keep all original packaging and fittings for future use. Remove the packing box • Open and remove the sides and the top of the packing box. Remove the transport brackets • Unscrew the transport brackets that secure the machine to the pallet. Xmatic Compact...

  • Page 25: Lift The Machine

    Take care of your fingers when handling the machine. Wear safety shoes when handling heavy machinery. Weight Machine with conveyor 730 kg (1609 lbs) Machine including packaging 915 kg (2017 lbs) Machine without conveyor 690 kg (1521 lbs) Machine including packaging 875 kg (1929 lbs) Xmatic Compact...
  • Page 26 4   Installation Center of gravity Front view Side view A: 1000 mm (40") C: 300 mm (12") B: 845 mm (34") Xmatic Compact...
  • Page 27 C: 300 mm (12") B: 1200 mm (48") Lift the machine from the pallet with a forklift Loosen the adjustable feet. Make sure that the feet are positioned higher than the wheels. Loosen and remove the transport brackets. Xmatic Compact...

  • Page 28: Check The Packing List

    Optional parts can be included in the packing box. The packing box contains the following items: Pcs. Description Xmatic Compact with vertical conveyor, or Xmatic Compact Bottle, square with QR-label, 4 l Bottle placement guides, 1 l Bottle placement guides, 2 l...

  • Page 29: At The Final Location

    Remove the counterweight screws on the rear side of the machine ►30. Remove the transportation crossbar Remove the wheels and the transportation crossbar supplied with the machine. Store the crossbar for future use. Machine with crossbar Machine without crossbar Xmatic Compact...

  • Page 30: Power Supply

    ELECTRICAL HAZARD Disconnect the electrical power supply before installing electrical equipment. Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the type plate of the machine. Incorrect voltage can damage the electrical circuit. Xmatic Compact...
  • Page 31 The machine is internally fused with CC15A in the input stage. The fuse is for short circuit protection only. Electrical data Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127.

  • Page 32: Noise

    The machine must always be protected by external fuses. The machine is equipped with an isolation transformer in the power input. Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127.

  • Page 33: The Recirculation Unit - (Option)

    Add a Struers anti-corrosion additive to the coolant. • The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may not cover damaged machine parts (e.g.

  • Page 34: Fill The Recirculation Tank

    To prevent corrosion, you must use a Struers additive in the coolant. For more information, see the additive container. Remember to top up with Struers additive each time you fill up the tank with water. Note Do not overfill the tank.

  • Page 35: Connect The Recirculation Unit To The Machine

    Make sure that the direction of the flow is as stated with an arrow on the pump. If the direction is incorrect, switch two of the phases: – EU cable: switch two of the phases. – UL cable: switch phases L1 and L2. Push the unit into place in the compartment under the machine. Xmatic Compact...

  • Page 36: Place The Filter Bag In The Recirculation Unit

    Xmatic accessories overview the Struers website (http://www.struers.com). Compressed air supply For specifications on pressure and air consumption, see the section Technical data sheet - Xmatic Compact with vertical conveyor ►122 Technical data sheet - Xmatic Compact without vertical conveyor ►127. Xmatic Compact...

  • Page 37: Connect To The Water Inlet And Outlet

    Connect to the water inlet and outlet Water inlet Note New water pipe installations: Let the water run for a few minutes to flush any debris from the pipe before you connect the machine to the water supply. Xmatic Compact...
  • Page 38 The machine is supplied with a standard hose to connect the machine to the water supply. Water supply - Specifications Water pressure 2-4 bar (29-58 psi) Water flow Min. 10 l/min. (2.6 gpm) Connections Diameter: ¾” GEKA coupling to recirculation unit. Tube connection Reinforced PVC hose Xmatic Compact...

  • Page 39: Connect To An Exhaust System

    You must connect the machine to an exhaust system. We recommend the use of a system with monitoring. Specifications Minimum capacity: 250 m /h (8829 ft /h) at 100 mm (4") diameter. A Exhaust Procedure Connect a 100 mm (4") pipe to the exhaust outlet on the machine. Xmatic Compact...

  • Page 40: Adjust The Water Flow Rate

    Adjust the water flow rate You can enable or disable the disc cooling and flushing in the software. If needed, adjust the flow rate of disc cooling. Water flow regulators A OP flush water B MD disc cooling water Xmatic Compact...

  • Page 41: Install A Beacon (Option)

    For more information about this unit, see the specific Instruction Manual or User Guide. 4.13 Network connection Xmatic Compact cannot use wireless networks (Wi-Fi/Bluetooth). The machine is equipped with an RJ45 connector which should only be used for remote service. Xmatic Compact...

  • Page 42: Transport And Storage

    Remote service should be used for software updates and troubleshooting. Struers can provide you with a MAC address for the specific router installed in the machine. The encrypted VPN connection can give the technician from Struers Service remote access to the user interface and the database on the machine.

  • Page 43: Transport

    Make sure that the floor of the working area and the transportation corridor are designed to carry the following weight: Weight Machine 730 kg (1609 lbs) • Make sure that the following facilities are available: – Power supply – Water supply – Compressed air supply Xmatic Compact...

  • Page 44: Start-Up - The First Time

    ►25 Start-up - the first time CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Log in as an Administrator If you have administrator rights, you can log in as an administrator and configure a variety of settings...

  • Page 45: Select Language And Measurement System

    The MD surfaces are placed on shelves in the MD elevator. This has several shelves that contain individual MD grinding or polishing surfaces to be used for the different steps in a method. If you are using Struers surfaces, the machine automatically detects the type of surface placed on each shelf.

  • Page 46: Place The Bottles In The Bottle Rack Module

    Make sure that the surface is placed inside the small indentations on the shelf (C). Close the MD elevator door to start the surface detection. Place the bottles in the bottle rack module The machine has 9 positions in the bottle rack: Xmatic Compact...

  • Page 47: Alcohol And Soap

    Use only Struers consumables. The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine will automatically detect the type of Struers consumable and liquid levels of the bottles.

  • Page 48: Alcohol Separator Bottle (Option)

    Slide the bottle bracket up, over the nozzle, and into the designated hole in the ceiling of the recirculation unit compartment. Push the hooked ends inwards to enable the hooks to enter the hole. Let go of the bottle bracket, and let it hang on the hooks. Xmatic Compact...

  • Page 49: Operate The Device

    To do this, we recommend that you use Struers Uniforce. See the Instruction Manual for this unit. Access the work zone If you have an Xmatic Compact with vertical conveyor, you must unlock the main safety cover to access the work zone.

  • Page 50: The Specimen Holder

    With a 250 mm (9.8") MD-Disc size, you can use the 140 mm (5.5") specimen holders. Xmatic Compact without the vertical conveyor • Open the main safety cover to remove the specimen holder from the pick-up point. Xmatic Compact with the vertical conveyor The vertical conveyor drawers have three different positions.

  • Page 51: Detect The Number Of Specimens

    Detect the number of specimens In Configuration, you can choose if you want the number of specimens in the specimen holder to be automatically or manually detected (For Xmatic Compact with conveyor, see Machine settings for Xmatic Compact with conveyor ►89).
  • Page 52 7   Operate the device Note For the Xmatic Compact without conveyor, the number of specimens in the specimen holder can only be detected manually. Automatic option (operation) Choose a method. Tap the Run button. The camera takes a picture of the specimen holder and counts how many specimens are in the specimen holder.

  • Page 53: Methods

    7   Operate the device Methods 7.4.1 Struers methods When there is a specimen holder in the machine, you can access the Struers methods in the Method library (see how to access in Overview of the display ►21 under "Detailed view"). Select a Struers method Place a specimen holder in the desired position.
  • Page 54 7   Operate the device Apply filters You can apply filters to the Struers Method library to find the best method for the task you need to perform. You can apply filters using the following criteria: • Material Group Name • Preparation Request •...
  • Page 55 7   Operate the device Adjust the method parameters Tap the drop-down arrow for the method to open the step list. Tap the drop-down arrow for the step to open the parameters. Xmatic Compact...
  • Page 56 The specimen holder can be positioned on the MD-Disc at a position from -7 to +25. At position 0, the holder is parallel with the MD-Disc. At position +10, the holder is 10 mm offset from the edge of the MD-Disc. Xmatic Compact...
  • Page 57 Offset in position +10 Dosing level All Struers methods automatically adjusts the dosing level according to the disc size used on the machine. This means that the dosing level on a 250 mm MD-Disc is lower for the same method than it is on a 300 mm MD-Disc.
  • Page 58 You can activate the optional cooling of the MD-Disc during a specific step. Hint When you use the dics cooling function, the MD bowl is also flushed and easier to keep clean. Procedure Tap the 3 dots to the left of the Run button. Xmatic Compact...

  • Page 59: Custom Methods

    Custom methods Create custom methods You can create your own custom method if you copy a Struers method, add or modify steps,and then save in a different name. All methods that you change are saved in the Method library (see how to access in Overview of the display ►21...
  • Page 60 Log in to the machine as an Administrator. Place a specimen holder in the desired position. The machine shows the latest applied method as default. Tap the 3 dots to access the Edit method menu. Select the step you want to edit. Xmatic Compact...
  • Page 61 You can Delete or Copy steps, and you can add Preparation and Cleaning steps as desired. When you finish editing, you can save your changes. Edit a method via the Main menu Log in to the machine as an Administrator. Tap the Main menu. Tap Methods. Xmatic Compact...
  • Page 62 Tap Methods to open the user-defined Method library, or tap Library if you want to open the Struers Method library. Select the method you want to edit. You can Delete or Copy steps, and you can add Preparation and Cleaning steps as desired. When you finish editing, you can save your changes. Xmatic Compact...

  • Page 63: The Preparation Process

    7   Operate the device The preparation process 7.5.1 Prepare the specimen holder for the Xmatic Compact with conveyor Place your specimens in the specimen holder. Place your specimen holder in the conveyor. See Place and remove the specimen holder ►50.

  • Page 64: Step Selection

    Tap the 3 dots on the method line to access the Step selection menu. Tap Step selection. Tap the fields to the right of the step name to add or skip a step. A green check mark indicates that the step is included in the preparation process. Xmatic Compact...

  • Page 65: Indication Of Missing Consumables

    The Run button is also red to indicate that you cannot run the process. Procedure Place the missing consumables, and the Run tap will turn green. Tab Run. Xmatic Compact...

  • Page 66: Start The Preparation Process

    Before you start the preparation process, you can see a list of the different preparation steps in the selected method by tapping the drop-down button. While the method runs, you can see the progress of the preparation as the time counts down to 00:00 next to the method name. Xmatic Compact...

  • Page 67: Inspect The Specimens

    Run for each specimen holder in the order you want them to be processed. 7.5.6 Inspect the specimens You can at any time inspect a specimens holder and the specimens while the preparation process is running. Procedure On the preparation process bar, tap the Pause button. Xmatic Compact...

  • Page 68: Open The Md-Elevator

    Insert the specimen holder again. Tap Run, and the machine will continue from where you paused it. Alternatively, tap the 3 dots and select Start over. 7.5.7 Open the MD-elevator You can change or refill MD surfaces while the machine is running. Xmatic Compact...

  • Page 69: Pause The Ongoing Process

    MD station. 7.5.8 Pause the ongoing process During the preparation, you may discover that you need to pause the process. You can then pause the ongoing process on the display. Tab on the Pause icon. Xmatic Compact...

  • Page 70: Beacon (Option)

    7   Operate the device Complete the action you wish to perform. Tab the Pause icon again to resume the preparation. Beacon (option) The machine can be equipped with a beacon that indicates the operational state of the machine. Xmatic Compact...

  • Page 71: History - Log File Reporting

    For more information about this unit, see the specific Instruction Manual or User Guide. History - log file reporting Procedure Log in as an Administrator (described in Log in as an Administrator ►44). In the Main menu, select History. Xmatic Compact...
  • Page 72 7   Operate the device Click in the Date range area. Select the time range you are interested in. Xmatic Compact...

  • Page 73: Configuration

    With administrator rights, you can adjust various machine settings on the display. Procedure Select and log in as an Administrator. (Log in as an Administrator ►44). Tap the Main menu button (Overview of the display ►21). Select Configuration. Xmatic Compact...

  • Page 74: Preparation

    8   Configuration You can now access the following sub menus that will be described in this chapter: Preparation 8.1.1 Configure the MD grinding surface Log in to the machine as an Administrator. From the Main menu, select Configuration. Xmatic Compact...

  • Page 75: Consumables

    It is not possible to clean the MD polishing surfaces. Consumables Note The machine is designed to be used only with Struers consumables specifically designed for this purpose and this type of machine. The machine automatically detects the contents of the Struers consumables bottles and the MD surfaces when you place them in the machine.
  • Page 76 8   Configuration Configure MDs Configure bottles Select Automatic or Manual. Automatic The machine reads the data matrix code that is on all consumables. Xmatic Compact...
  • Page 77 The machine does not look for a code to read. Select the surface, suspension or lubricant on the position in question. When you click on the button for a bottle set manually, you get a list of Struers consumables and your custom consumables: Select a consumable from the list, and this will have this position until you change this or select automatic, and the data matrix code is read.

  • Page 78: Custom Consumables

    In the view, select the type of consumable you want to rename, delete or add, such as MD surface, Suspension or Lubricant , either in the menu or on the green buttons. To add a new custom consumable, click on the green button for the consumable in question, e.g. MD surface. Xmatic Compact...
  • Page 79 Give the custom consumable a name. When you click on the Consumable name text field, a keyboard pops up. Type the new name and save. Choose dressing, abrasive rule, abrasive or lubricant type, dependent on the custom consumable in question. Dressing of MD surfaces Click on the Dressable field in the middle. Xmatic Compact...
  • Page 80 Aluminum oxide stick: If the custom grinding surface is a diamond grinding surface such as the MD-Piano,MD-Mezzo, and MD-Molto. Diamond tip: If the custom grinding surface is a resin-bonded aluminum oxide surface such as the MD-Alto. Choose an abrasive rule. Xmatic Compact...
  • Page 81 All types of coolant or suspension can be used except water. Abrasive contained in a The consumable has abrasives in the surface and water is surface: used as a coolant. Abrasive type for the suspensions Click on the Abrasive type field in the middle. Xmatic Compact...
  • Page 82 Choose the abrasive type. Abrasive type Oxide If the custom consumable is an Oxide Polishing type of suspension Diamond If the custom consumable is a Diamond Suspension Lubricant types for the lubricants Click on the Lubricant type field in the middle. Xmatic Compact...

  • Page 83: Consumables Lifetime

    Consumables Lifetime Configure the custom lifetime of the MD surface All Struers MD surfaces have a defined lifetime which depends on for instance the material that is prepared. If a different lifetime is relevant, you can configure this. Xmatic Compact...
  • Page 84 Log in to the machine as an Administrator. From the Main menu, select Configuration and then Consumables Lifetime. To select consumables, click on + Surface. Click on the specific consumable you wish to change the lifetime of, for example MD-Dac. Xmatic Compact...

  • Page 85: Cleaning Templates

    8   Configuration Now change the lifetime of the chosen consumable. Cleaning Templates The Struers methods that are already predefined and available in the Method library (see Struers methods ►53), have built-in cleaning templates, that you cannot change. You can; however, add a new template, or copy an existing template and configure the parameters under a different name.
  • Page 86 8   Configuration Select the desired cleaning template you wish to copy, and tab Copy. Now a new User template appears. Xmatic Compact...

  • Page 87: Add A New Cleaning Template

    Adjust the different parameters as desired, and save as a different template by renaming it. 8.5.2 Add a new cleaning template Tab the green button + Cleaning Template. Fill in the parameters for the new template. Tab on Rename and write a name for the template before you save this. Xmatic Compact...

  • Page 88: Pre-Cleaning Steps

    8   Configuration 8.5.3 Pre-cleaning steps A pre-cleaning step can be added for specimens prepared with e.g. oil-based suspension/lubricants using a dedicated MD-Nap cloth adding soap and water. The standard setting includes the following parameters: Xmatic Compact...

  • Page 89: User Settings

    In Users, you can set a new password for the administrator setting. Per default this is '1234'. Machine settings for Xmatic Compact with conveyor Note that the following settings are not available for Xmatic Compact without conveyor. Configure Machine settings Log in to the machine as an Administrator.

  • Page 90: Eject Empty Tray

    Adjust the settings as desired in either Eject empty tray or Number of specimens. All changes are automatically saved. 8.7.1 Eject empty tray • Select whether the drawer should be ejected automatically if you close it without any specimen holder present in the drawer. Xmatic Compact...

  • Page 91: Number Of Specimens

    Automatic option (configuration) Choose automatic detecting of the number of specimens in Machine settings. Tap on the "x" to close the window. On operation, see Detect the number of specimens ►51. Manual option (configuration) Choose manual detecting in Machine settings. Xmatic Compact...

  • Page 92: System Settings

    Tap the Main menu button, and select Configuration and System settings. Tap the drop-down arrow to select the language you want to use. Tap the circle before the preferred choice to select whether you want to use Metric or Imperial units when you work with the machine. Xmatic Compact...

  • Page 93: Maintenance And Service - Xmatic Compact

    9   Maintenance and service - Xmatic Compact Maintenance and service - Xmatic Compact Proper maintenance is required to achieve the maximum up-time and operating lifetime of the machine. Maintenance is important in ensuring continued safe operation of your machine. The maintenance procedures described in this section must be carried out by skilled or trained personnel.

  • Page 94: When Necessary

    9   Maintenance and service - Xmatic Compact Note Do not use acetone, benzol or similar solvents. Do not use any abrasive agents when cleaning the machine. If the machine is not to be used for a longer period of time •...

  • Page 95: The Bottles And Bottle Rack

    9   Maintenance and service - Xmatic Compact 9.2.3 The bottles and bottle rack When you replace a bottle, make sure that the bottle and the bottle rack are clean. Some consumables can damage the painting on the machine if they are not cleaned regularly.
  • Page 96 9   Maintenance and service - Xmatic Compact Select the tubes you want to clean. A green check mark above the frames indicates the tubes to be cleaned. Tap Clean tubes, and follow the directions on the screen: Xmatic Compact...
  • Page 97 9   Maintenance and service - Xmatic Compact Wait while the liquid is pumped back to the bottle. Remove the bottle and place the Easy Connector in the inlet on the bottle rack. The tubes are flushed. Place the Easy Connector on the consumable bottle again when the cleaning process is finished.
  • Page 98 9   Maintenance and service - Xmatic Compact In the pop-up message, select Clean. Xmatic Compact...
  • Page 99 9   Maintenance and service - Xmatic Compact Follow the instruction on the display to remove the current consumable from the machine, and place the Easy Connector on the drain. The tube is flushed. When the cleaning process is finished, tap Continue.

  • Page 100: Replace And Clean The Aluminum Oxide Stick And The Dresser Tip

    9   Maintenance and service - Xmatic Compact 9.2.5 Replace and clean the aluminum oxide stick and the dresser tip Aluminum oxide stick (A) Untighten thefixation screw with a 6-mm Allen key by rotating it counterclockwise. Dismount the aluminum oxide stick.

  • Page 101: Clean The Md Arm

    9   Maintenance and service - Xmatic Compact 9.2.6 Clean the MD arm A MD arm Procedure In Maintenance, select MD. Select the action you need, and follow the instructions on the display. Action: Change tip Use this function when you change the MD dresser tip.

  • Page 102: The Bowl Liner

    Action: Arm to parked The MD arm returns to the parking slot in the MD elevator. Diamond tip dresser The diamond tip dresser must be checked regularly by a Struers service technician. Procedure Dismount the diamond tip dresser. (B) Wipe all surfaces carefully and make sure that there is no debris or dirt left.
  • Page 103 9   Maintenance and service - Xmatic Compact Procedure Remove the splash guard (A) from the MD grinding and polishing station. Remove the upper part of the bowl liner (B) and wash it. Remount the upper part of the bowl liner.

  • Page 104: Maintenance Of The Md-Disc

    9   Maintenance and service - Xmatic Compact Procedure Remove the splash guard (A). Remove the upper part of the bowl liner (B). Remove the MD-Disc (C) (see Maintenance of the MD-Disc ►104). Remove the used bowl liner (D), and mount the new one.
  • Page 105 9   Maintenance and service - Xmatic Compact Procedure Unscrew the three screws on the rear side of the MD-Disc Remove the bolt and washer from the shaft (A). Place the lower part of the MD-Disc in the bowl, and fasten it using the three screws you...

  • Page 106: Clean The Md Elevator Mirrors

    9   Maintenance and service - Xmatic Compact 9.2.9 Clean the MD elevator mirrors • Clean the mirrors (A) inside the 8 drawers in the MD surface elevator with a damp cloth. Note Do not use a dry cloth when cleaning the mirrors, as the surface is not scratch- resistant.

  • Page 107: Weekly

    9   Maintenance and service - Xmatic Compact Weekly Note Do not use a dry cloth as the surfaces are not scratch resistant. Do not use acetone, benzol or similar solvents. If needed, use ethanol or isopropanol to remove grease and oil.

  • Page 108: The Specimen Mover Head And Rails

    9   Maintenance and service - Xmatic Compact • Clean all painted surfaces inside the machine with a soft damp cloth and common household detergents. 9.3.2 The specimen mover head and rails Clean the specimen mover head and rails regularly using a damp cloth. See also:...

  • Page 109: The Main Safety Cover

    9   Maintenance and service - Xmatic Compact 9.3.3 The main safety cover Procedure Clean the main safety cover regularly with a damp cloth or a regular household window cleaning solution. Let the window cleaning solution work for a few seconds before wiping it away with a cloth.
  • Page 110 9   Maintenance and service - Xmatic Compact Empty the ultrasonic tub on Empty tub. Use a brush and soap to clean the inner wall of the ultrasonic tub. Fill the tub on Fill tub, and empty again on Empty tub to rinse.

  • Page 111: High Pressure Cleaning Station

    9   Maintenance and service - Xmatic Compact 9.3.5 High pressure cleaning station Note Do not use a dry cloth as the surfaces are not scratch resistant. Do not use acetone, benzol or similar solvents. If needed, use ethanol or isopropanol to remove grease and oil.
  • Page 112 9   Maintenance and service - Xmatic Compact A Connector for alcohol separator bottle B Alcohol separator bottle Procedure Pull the recirculation unit out so you can reach the alcohol bottle. Remove the bottle from the connector for the alcohol bottle.

  • Page 113: Monthly

    If the cooling water has been infected with bacteria or algae, clean the tank and tubes with a suitable antibacterial disinfectant. Fill up with water. To prevent corrosion, use a Struers additive in the coolant. For more information, see the additive container.

  • Page 114: Annually

    CAUTION Do not use Xmatic Compact if it is damaged. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). Safety critical components must only be replaced by components with at least the same safety level.

  • Page 115: Test The Safety Devices

    9   Maintenance and service - Xmatic Compact • Visually inspect the main safety cover for signs of wear or damage such as cracks, dents, or damage. Replace the main safety cover WARNING If there are visible signs of deterioration or damage to the main safety cover, it must be replaced immediately.

  • Page 116: Service And Repair

    9   Maintenance and service - Xmatic Compact If the machine starts the preparation process, press one of the Emergency stops. See also: Overview of the machine ►17. Contact Struers Service. Test the main safety cover locking function Start a preparation process.

  • Page 117: Disposal

    If you have technical questions or when you order spare parts, state the year of production. The year of production is engraved on the cylinder frame. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com.

  • Page 118: 11 Troubleshooting

    Continuous, irregular wear on Coupling on the specimen Replace the coupling. a grinding/polishing surface. holder or the specimen mover Contact Struers Service. head is worn. The MD surface is not read The QR code is damaged or Either replace the MD surface or correctly.
  • Page 119 An error mentions STO or The safety system is not Check for open doors, drawers safe torque off. ready to run; a cover or door is etc., and start the process again. open. Xmatic Compact...

  • Page 120: Access The Work Zone In Case Of Power Failure

    Turn the key clockwise to open the main safety cover and the MD elevator. CAUTION In case of power failure, do not use excessive force when you turn the triangular key to access the work zone. The lock could be damaged. Xmatic Compact...
  • Page 121 11   Troubleshooting Before processing again, close the main safety cover and MD elevator and turn the key counter-clockwise. Xmatic Compact...

  • Page 122: 12 Technical Data

    12   Technical data 12 Technical data 12.1 Technical data sheet - Xmatic Compact with vertical conveyor Capacity Individual speciemens Specimen holder Diameter: 140 mm for 250 mm MD disc Diameter: 160 mm for 300 mm MD disc MD grinding and polishing station...
  • Page 123 1200 rpm Rotational direction Counter-clockwise, Clockwise Motor 1.1 kW Torque 7.3 Nm @ 150 rpm Vertical conveyor Number of specimen holders MD elevator Number of MD surfaces Cleaning station High pressure water 40 bar (580 psi) Alcohol and soap Xmatic Compact...
  • Page 124 Capacitive Display LCD, 12.1" (1280 x 800) Safety See the Declaration of Conformity/Instruction manual. standards/directives/legislation REACH For information about REACH, contact your local Struers office. Operating environment Surrounding temperature During operation 5 - 40°C (41 - 104°F) During transport -25°C - 55°C (transport) -25°C - 70°C (max.
  • Page 125 The machine has no more Breaker (RCCB) than 6mA residual current. RCCB type A can be used. Power supply Max. conductor size 10 connection terminals /AWG 6 Exhaust Diameter 100 mm (4") Minimum capacity 250 m³/h (8830 ft³/h) Xmatic Compact...
  • Page 126 Recirculation unit doors Stop category 0 interlock, MD station SF-12 PL b, Category 1 Alcohol exhaust timer Stop category 0 Noise level A-weighted sound LpA = 64.4 dB(A) emission pressure level at (measured value). workstations Uncertainty K = 4 dB Xmatic Compact...

  • Page 127: Technical Data Sheet - Xmatic Compact Without Vertical Conveyor

    Also, the permissible exposure level can vary from country to country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. 12.2 Technical data sheet - Xmatic Compact without vertical conveyor Capacity Individual speciemens Specimen holder...
  • Page 128 0.2") on MD grindig and polishing station Dressing of MD surfaces Automatic (diamond tip/aluminum oxide stick) Automatic dosing 7 pumps for OP or DP suspension 1 alcohol ejector for cleaning station 1 soap ejector for cleaning station Automatic cleaning of dosing tubes Xmatic Compact...
  • Page 129 50 cm (19.7") above the floor Max. distance to drain 600 cm (20') Slope Min. 8% Compressed air supply Pressure 6 - 9.9 bar (87 - 143 psi) Flow Min. 200 l/m (53 gpm) Recommended quality Class-3, as specified in ISO 8573-1 Xmatic Compact...
  • Page 130 Exhaust Diameter 100 mm (4") Minimum capacity 250 m³/h (8830 ft³/h) Dimensions and weight Width 149 cm (586.6") Depth 75.0 cm (29.5") Height 189.0 cm (74.4") Height (with open cover) 244.0 cm (96.0") Weight 690 kg (1522 lbs) Xmatic Compact...
  • Page 131 Recirculation unit doors Stop category 0 interlock, MD station SF-12 PL b, Category 1 Alcohol exhaust timer Stop category 0 Noise level A-weighted sound LpA = 64.4 dB(A) emission pressure level at (measured value). workstations Uncertainty K = 4 dB Xmatic Compact...

  • Page 132: Volatile Memory

    Sytem on 2 GB Cycle power module Compulab SOM- AM57x GUI computer 8 GB Cycle power UDOO BOLT V3 RFID controller Cycle power FEIG ISC.LRM1002-E Safety system Cycle power Beckhoff EP1957-0022 Ext. IO system Cycle power Beckhoff CX8190 Xmatic Compact...
  • Page 133 Authentication Factory Configuration reset data Calibration data Cryptographic Flash 8 KB controller Maxim MAXQ1065 GUI computer Flash 32 GB UDOO BOLT V3 RFID controller Flash FEIG ISC.LRM1002-E Safety system Beckhoff EP1957-0022 Ext. IO system Flash Beckhoff CX8190 Xmatic Compact...

  • Page 134: Terms And Definitions - Volatility

    The machine and its parts have been designed to operate 16 hours daily/220 days annually. If used as indicated, the safety critical components must be replaced after a maximum lifetime of 20 years. If you use the machine for longer periods of time than indicated, the safety critical Contact Struers Service. Xmatic Compact...
  • Page 135 SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).
  • Page 136 If you want to view specific information in detail, see the online version of this manual. Title Pneumatic circuit diagram 16881001 ►137 Water diagram 16881000 ►138 Block diagram 16893050 ►139 Circuit diagram See the diagram number on the type plate of the equipment, and contact Struers Service via Struers.com. Xmatic Compact...
  • Page 137 12   Technical data 16881001 Xmatic Compact...
  • Page 138 12   Technical data 16881000 l n i Xmatic Compact...
  • Page 139 12   Technical data 16893050 Xmatic Compact...
  • Page 140 Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment.
  • Page 141 Based on: 16887900 A Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name Xmatic Compact Function Grinding/polishing equipment Type Grinding/Polishing equipment with MD surfaces (MD-Primo, MD-Piano, MD-Molto, MD-Mezzo, MD-Alto) Cat. no. 3 x 200-240 V, 50-60 Hz:...
  • Page 142 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...

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